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EFG 218
Jungheinrich EFG 218 Manuals
Manuals and User Guides for Jungheinrich EFG 218. We have
4
Jungheinrich EFG 218 manuals available for free PDF download: Operating Instructions Manual
Jungheinrich EFG 218 Operating Instructions Manual (243 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 5.68 MB
Table of Contents
Table of Contents
6
Safety Instructions, Warning Indications and Other Notes
4
Table of Contents
6
A Correct Use and Application
12
General
12
Correct Application
12
Approved Application Conditions
13
Proprietor Responsibilities
14
Adding Attachments And/Or Optional Equipment
14
B Truck Description
16
Application
16
Truck Models and Rated Capacity
16
Assemblies and Functional Description
17
Travel Direction Definition
17
Assembly Overview
18
Functional Description
19
Technical Specifications
20
Performance Data
21
Dimensions
23
Weights
29
Mast Versions
30
Tyre Type
31
Engine Data
32
Norms
33
Conditions of Use
34
Electrical Requirements
34
Identification Points and Data Plates
35
Indication Points
35
Data Plate
37
Truck Capacity Plate
38
Attachment Capacity Plate
39
Stability
39
Centre of Gravity of the Truck
40
Truck Laden
40
Transport
40
C Transport and Commissioning
40
Lifting the Truck by Crane
41
Loading with Another Industrial Truck
43
Securing the Truck During Transport
44
Using the Truck for the First Time
46
D Battery - Servicing, Recharging, Replacement
48
Safety Regulations Governing the Handling of Lead-Acid Batteries
48
General Notes on Handling Batteries
50
Battery Types
51
Battery Dimensions
52
Exposing the Battery
53
Charging the Battery
54
Charging the Battery with a Stationary Charger
54
Charging the Battery with an On-Board Charger
55
Battery Removal and Installation
59
Battery Holder Assembly
60
Removal and Installation Using an EJE Pallet Truck with Snapfit Battery Holder (O)
62
Removal and Installation Using a Hand Pallet Truck with Snapfit Battery Holder (O)
65
Removal and Installation Using a Multi-Adapter (O)
68
Removal and Installation Using a Worktable for Crane Loading (O)
70
Removal and Installation Using a Fork Shoe (O)
72
Removal and Installation Using a Roller Conveyor (O)
74
Hook-On Battery Door Removal and Installation (O)
75
E Operation
76
Safety Regulations for the Operation of the Forklift Truck
76
Displays and Controls
78
Control Panel with Display Unit
82
Armrest Control Panel Switch (O)
86
Side Compartment Control Panel Switch (O)
87
Display
88
Preparing the Truck for Operation
91
Checks and Operations to be Performed before Starting Daily Operation
91
Entry and Exit
94
Trucks with Reduced Headroom (O)
94
Setting up the Operator Position
95
Seat Belt
99
Industrial Truck Operation
101
Safety Regulations for Truck Operation
101
Preparing the Truck for Operation
104
Setting the Time
105
Parking the Truck Securely
106
Emergency Disconnect
107
Travel
108
Steering
110
Brakes
111
Adjusting the Forks
115
Replacing the Forks
116
Lifting, Transporting and Depositing Loads
117
Operating the Lift Mechanism and Integrated Attachments
119
Safety Instructions for Operating Additional Attachments
126
Operating Additional Attachments for the SOLO-PILOT
130
Operating Additional Attachments for the Multi Pilot
132
Fitting Additional Attachments
134
Towing Trailers
136
Optional Equipment
138
Cancode Keypad
138
Assistance Systems
142
Steel Cab
144
Sliding Windows
145
Automatic / Mechanical Folding Gate
146
Panel Door
147
Operator Position Extension
147
Adjusting the Driver's Seat
148
Heating
149
Lift Cutout Override
150
Removable Load Backrest
150
Fire Extinguisher
151
Tilt Angle Display
151
Rockinger Coupling with Hand Lever or Remote Control
152
Camera System
153
Control Layout "N
154
Troubleshooting
155
Operating the Truck Without Its Own Drive System
157
Emergency Lowering
160
F Industrial Truck Maintenance
162
Operational Safety and Environmental Protection
162
Maintenance Safety Regulations
163
Consumables and Used Parts
164
Wheels
164
Lift Chains
165
Hydraulic System
166
Lubricants and Lubrication Schedule
167
Handling Consumables Safely
167
Lubrication Schedule
169
Consumables
170
Maintenance and Repairs
172
Preparing the Truck for Maintenance and Repairs
172
Lifting and Jacking up the Truck Safely
173
Opening the Rear Panel
174
Checking the Wheel Attachments
175
Replacing Wheels
176
Hydraulic System
178
Replacing the Hydraulic Oil Filter
180
Replacing the Ventilation/Discharge Filter
180
Check the Gear Oil Level
181
Heating
182
Adding Window Washer System Fluid
182
Checking Electrical Fuses
183
Cleaning
187
Working on the Electrical System
190
Restoring the Truck to Service after Maintenance and Repairs
191
Decommissioning the Industrial Truck
192
Prior to Decommissioning
193
During Decommissioning
193
Restoring the Truck to Service after Decommissioning
194
Safety Tests to be Performed at Intervals and after Unusual Incidents
195
Final De-Commissioning, Disposal
196
Human Vibration Measurement
196
Servicing and Inspection
197
Maintenance Checklist EFG 213-220
198
Operating Company
198
Customer Service
201
Maintenance Checklist EFG 316-320
209
Operating Company
209
Customer Service
212
A Traction Battery Appendix
222
Correct Use and Application
223
Data Plate
223
Description
225
Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
225
Operation
226
Servicing Lead-Acid Batteries with Armour Plated Cells
229
Description
230
Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
230
Operation
231
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
234
Aquamatik Water Replenishment System
235
Water Replenishment System Design
235
Adding Water
236
Functional Description
236
Water Pressure
236
Battery Tubing
237
Filling Time
237
Operating Temperature
237
Water Quality
237
Cleaning Measures
238
Service Mobile Vehicle
238
Electrolyte Circulation
239
Cleaning Batteries
241
Disposal
243
Storing the Battery
243
Troubleshooting
243
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Jungheinrich EFG 218 Operating Instructions Manual (109 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 3.12 MB
Table of Contents
Table of Contents
6
A Correct Use and Application
12
B Truck Description
14
Application
14
Assemblies and Functional Description
15
Truck
16
Standard Version Specifications
17
EFG 213-220 Performance Data
17
EFG 316-320 Performance Data
18
EFG 213-220 Dimensions
19
EFG 316-320 Dimensions
21
EFG 213-220 Weights
23
EFG 316-320 Weights
23
EFG 213-220 Tyres
24
EFG 316-320 Tyres
24
EFG 213-320 Mast Versions
25
Norms
26
Conditions of Use
26
Identification Points and Data Plates
27
Truck Data Plate
29
Truck Load Chart
29
Fork Load Diagram (Basic Model)
30
Attachment Load Chart
30
C Transport and Commissioning
32
Transport
32
Lifting by Crane
32
Securing the Truck During Transport
33
Using the Truck for the First Time
34
Operating the Truck Without Its Own Drive System
34
Moving the Truck When the Electric/Hydraulic Steering Has Failed
35
Towing the Truck
35
D Battery Maintenance, Charging & Replacement
36
Safety Regulations for Handling Acid Batteries
36
Battery Types
37
Battery Removal and Installation
38
Removal and Installation Using a Multi-Adapter (O)
38
Removal and Installation Using a Worktable for Crane Loading (O)
40
Removal and Installation Using a Fork Shoe (O)
41
Removal and Assembly for Maintenance
42
Charging the Battery
43
Charging the Battery with a Stationary Charger
43
Charging the Battery with an On-Board Charger
44
E Operation
46
Safety Regulations for the Operation of Forklift Trucks
46
Controls and Displays
47
Solopilot / Multipilot
49
Armrest Control Panel Switch (O)
50
Side Pocket Control Panel Switch (O)
50
Dashboard Control Panel and Driver's Display
51
Battery Discharge Indicator, Battery Discharge Monitor, Hourmeter
56
Starting up the Truck
57
Checks and Operations to be Performed before Starting Daily Operation
57
Adjusting the Driver's Seat
57
Safety Restraint Belt
59
Mechanical Safety Restraint System (O)
60
Adjusting the Steering Column
61
To Prepare the Truck for Operation
61
Industrial Truck Operation
62
Safety Regulations for Truck Operation
62
Travel, Steering, Braking
64
Operating the Lift Mechanism and Attachments (SOLOPILOT T)
67
Operating the Lift Mechanism and Attachments (MULTIPILOT O)
69
Emergency Lowering
71
Adjusting the Forks
71
Collecting, Lifting and Transporting Loads
72
Parking the Truck Safely
73
Towing Trailers
74
Troubleshooting
75
Temperature Control
75
F Industrial Truck Maintenance
76
Operational Safety and Environmental Protection
76
Maintenance Safety Regulations
76
Servicing and Inspection
78
Maintenance Checklist
79
Lubrication Schedule
81
Consumables
82
Maintenance Instructions
83
Preparing the Truck for Maintenance and Repairs
83
Opening the Rear Panel
83
Checking the Wheel Attachments
83
Rear Wheel Rated Condition
83
Checking the Hydraulic Oil Level
84
Check Transmission Oil Level
85
Draining the Oil
85
Adding Oil
85
Replacing the Hydraulic Oil Filter
85
Seat Belt Maintenance
86
Checking Electrical Fuses
87
Recommissioning
90
Decommissioning the Industrial Truck
90
Prior to Decommissioning
90
During Decommissioning
90
Returning the Truck to Operation after Decommissioning
91
Safety Checks to be Performed at Intervals and after Unusual Events
91
Final De-Commissioning, Disposal
91
Jungheinrich Traction Battery
93
With Positive Tubular Plates Type Epzs and Epzb
93
7. Type Plate, Jungheinrich Traction Battery
98
Aquamatic/Bfs III Water Refilling System
99
Jungheinrich Traction Battery
104
7. Type Plate, Jungheinrich Traction Battery
108
Jungheinrich EFG 218 Operating Instructions Manual (81 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 3.49 MB
Table of Contents
Table of Contents
4
A Correct Use and Application of the Truck
8
B Truck Description
10
Description of Application
10
Description of Assemblies and Functions
11
Description of Truck
12
Technical Data of Standard Version
13
Types of Hoist Frame
14
Performance Data
16
Weights (All Weights in Kg)
17
Tyre Equipment
17
Standards
18
Conditions for Application
18
Location of Instruction Labels and Identification Plates
19
Truck Identification Plate
20
Capacity Label Truck
20
Capacity Label Fork Tines (Basic Device)
21
Capacity Label Attachment
21
C Transportation and Commissioning
22
Transportation by Crane
22
Securing the Truck During Transport
22
First Commissioning
24
Moving of the Truck Without Own Drive
25
D Battery - Servicing, Recharging, Replacing
26
Safety Regulations Governing the Handling of Lead-Acid Batteries
26
Battery Types
27
Opening the Battery Hood with Support System (Optional)
28
Open Battery Hood
29
Charging the Battery
30
Removing and Installing the Battery
31
Closing Battery Cover
32
Battery Discharge Indicator, Battery Discharge Monitor, Operating Hour Meter
32
E Operation
34
Safety Instructions for Floor Conveyor Operation
34
Description of the Operating Controls and Indicators
35
Dashboard Switches
37
Operating Console Switches
37
Information and Service Indication
38
Information Indication
38
LED Warning Indicators
39
Keyboard Assignment
39
Plain Text Alarm Messages in the Display
40
Indication of Driving Programs
40
Display Indicators
41
Changing Truck Parameters
42
Commissioning the Truck
43
Checks and Actions before Routine Start-Up
43
Adjustment of Driver's Seat
43
Adjusting the Steering Column
44
Provide Operatability
44
Setting the Time
44
Safety Belt
45
Automatic/Mechanical Support System (Optional)
47
Working with the Floor Conveyor
49
Safety Regulations Applicable When Driving the Truck
49
Driving
51
Steering
54
Braking
54
Operating the Lifting Device and Attachments (Control Lever)
56
Operating the Lifting Device and Attachments (Multi Pilot)
57
Picking Up, Transporting and Setting down of Loads
59
Safe Parking of the Truck
62
Trailer Towing
62
Trailer Loads
63
Fault Location
63
Temperature Monitoring
64
F Maintenance of the Truck
66
Operating Safety and Environmental Protection
66
Safety Regulations Applicable to Truck Maintenance
66
Servicing and Inspection
68
Maintenance Check List for EFG 213/215/216K/216/218K/218/220
69
Lubrication Plan for EFG 213/215/216K/216/218K/218/220
72
Consumption Type Materials
73
Description of Servicing Operations
74
Preparation of the Truck for Servicing and Maintenance Operation
74
Open Rear Cover
74
Check Fixing of the Wheels
74
Desired Condition of Rear Wheels
74
Check Hydraulic Oil Level
75
Check the Transmission Oil Level
76
Let off Oil
76
Refill Oil
76
Changing of Hydraulic Oil Filter
76
Checking the Brake Fluid
77
Safety Belt Maintenance
77
Checking the Electric Fuses
78
Recommissioning the Truck
79
Decommissioning the Truck
79
Operations to be Performed Prior to Decommissioning
79
Measures to be Taken During Decommissioning
79
Recommissioning the Floor Conveyor
80
Safety Checks to be Performed at Regular Intervals and Following any Untoward Incidents (D: UVV According to BGV D27)
80
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Jungheinrich EFG 218 Operating Instructions Manual (109 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 2.61 MB
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