JLG T350 Manuals

Manuals and User Guides for JLG T350. We have 4 JLG T350 manuals available for free PDF download: Service And Maintenance Manual, Troubleshooting Manual, Operation And Safety Manual, Operating Instructions And Specifications

JLG T350 Service And Maintenance Manual (230 pages)

Brand: JLG | Category: Lifting Systems | Size: 16.7 MB

Ageneral
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Table no

14
Section 1 - Specifications

15
- Capacities
  15
- Electric Power Unit
  15
- Electric Power Unit Specifications
  15
- Operating & Towing Specifications
  15
- Operating Specifications
  15
- Tire Specifications
  15
  - Engine
    16
    
    Battery
    16
  - Dimensional Data
    16
  - Lubrication
    16
    
    Hydraulic Oil
    16
- Tires
  15
- Battery Specifications
  16
- Mobilfluid 424 Specs
  16
  - Major Component Weights
    17
  - Pressure Settings
    17
- Component Weights
  17
  - Operator Maintenance & Lubrication
    18
- Lubrication Specifications
  18
- Figure No.
  
  21
- Torque Chart (SAE Fasteners - Sheet 1 of 7)
  21
- Torque Chart (SAE Fasteners - Sheet 2 of 7)
  22
- Torque Chart (SAE Fasteners - Sheet 3 of 7)
  23
- Torque Chart (SAE Fasteners - Sheet 4 of 7)
  24
- Torque Chart (METRIC Fasteners - Sheet 5 of 7)
  25
- Torque Chart (METRIC Fasteners - Sheet 6 of 7)
  26
- Torque Chart (METRIC Fasteners - Sheet 7 of 7)
  27
Section 2 - General

29
- Machine Preparation, Inspection, and Maintenance
  29
- Service and Guidelines
  30
  - General
    30
  - Safety and Workmanship
    30
  - Cleanliness
    30
  - Components Removal and Installation
    30
- Inspection and Maintenance
  30
  - Component Disassembly and Reassembly
    31
  - Pressure-Fit Parts
    31
  - Bearings
    31
  - Gaskets
    31
  - Bolt Usage and Torque Application
    31
  - Hydraulic Lines and Electrical Wiring
    31
  - Hydraulic System
    31
  - Lubrication
    31
  - Battery
    31
  - Lubrication and Servicing
    31
  - Lubrication and Information
    32
    
    Changing Hydraulic Oil
    32
    
    Hydraulic Oil
    32
    
    Hydraulic System
    32
    
    Lubrication Specifications
    32
  - Cylinder Drift Test
    33
    
    Cylinder Drift
    33
    
    Platform Drift
    33
  - Pins and Composite Bearing Repair Guidelines
    33
  - Welding on JLG Equipment
    34
    
    Do NOT Do the Following When Welding on JLG Equipment
    34
    
    Do the Following When Welding on JLG Equipment
    34
- Maintenance Schedule
  35
Section 3 - Chassis & Turntable

37
- Breaking-In a New Trailer
  37
- Trailer Inspection and Service Instructions
  37
- Electric Brakes
  38
  - Brake Controller
    38
  - Brake Cleaning and Inspection
    38
  - Shoes and Linings
    38
- Hydraulic (Surge) Brakes
  38
  - Self Adjusting Mechanism
    39
  - Parking Brake
    39
  - General Maintenance
    39
- Hubs, Drums, Wheel Bearings
  40
  - Hub Removal
    40
  - Brake Drum Inspection
    40
  - Bearing Inspection
    40
  - Bearing Lubrication
    41
  - Seal Inspection and Replacement
    41
  - Bearing Adjustment
    41
- Hub and Brake Assembly
  42
  - Tires & Wheels
    43
    
    Tire Inflation
    43
    
    Tire Replacement
    43
    
    Tire Wear
    43
    
    Wheel and Tire Replacement
    43
    
    Lug Nuts (Bolts)
    44
    
    Wheel Installation
    44
- Wheel Torque Chart - ANSI, ANSI Export, CSA, aus
  44
- Wheel Torque Chart - CE
  44
- Spare Tire (Optional)
  45
  - Hydraulic Brake Coupler
    46
    
    Troubleshooting
    46
- Surge Brake Troubleshooting
  46
  - Bleeding the Brake System
    47
  - Towing
    47
  - Backing up
    48
  - Maintenance
    49
  - Extended Storage Instructions
    49
  - Proper Towing Checklist
    49
  - Combination Coupler
    50
    
    Bleeding the Brake System
    50
    
    General Maintenance
    50
    
    Servicing the Emergency Lever
    50
    
    Hydraulic Brake Coupler
    51
    
    Combination Coupler
    52
  - Hitch Coupler & Axle (CE Only)
    53
    
    Ball Coupler
    53
    
    Coupling Head Maintenance
    55
    
    Damper Maintenance
    56
    
    Brake Maintenance
    57
- Brake Assembly
  58
  - Adjustment and Readjustment of the Overrun Braking System
    60
  - Troubleshooting
    62
- Malfunctions and Remedies
  62
  - Coupler Assembly (S/N 0030002099 to Present)
    63
    
    Engaging Manual Lockout Lever
    63
    
    Servicing the Breakaway Assembly
    63
- Coupler Assembly - S/N 0030002099 to Present
  64
  - Actuator Maintenance
    65
  - Coupler Maintenance
    65
  - Trailer Jack (Solid Wheels)
    66
    
    Installation
    66
    
    Maintenance
    66
    
    Operation
    66
    
    Assembly
    67
  - Swing Motor (Prior to S/N 0030000960)
    67
    
    Disassembly
    67
    
    Removal
    67
    
    Assembly
    68
    
    Shaft Timing Procedure
    69
    
    Installation
    70
- Swing Motor
  71
  - Swing Motor (S/N 0030001050 to Present)
    72
    
    Disassembly and Inspection
    72
    
    Removal
    72
- Swing Drive Motor
  73
  - Assembly
    79
  - One Piece Stator Construction
    85
  - Installation
    86
  - 3.14 Swing Bearing
    87
    
    Turntable Bearing Mounting Bolt Condition Check
    87
    
    Swing Bearing
    88
    
    Swing Bearing Removal
    89
    
    Wear Tolerance
    89
    
    Swing Bearing Installation
    90
    
    Swing Bearing Torque Values
    91
    
    Swing Drive Checks
    91
- Swing Bearing Torque Sequence
  92
- 3.15 Engine
  93
  - Throttle & Choke Adjustment
    93
  - Fuel Valve Lever
    93
  - Checking RPM Level
    93
  - Choke Actuator
    94
  - Checking Oil Level
    94
- Engine Assembly
  95
- Outrigger Cylinder and Stabilizer
  96
  - Removal
    96
  - Installation
    97
- Outrigger Assembly
  98
- 3.17 Outrigger Limit Switches
  99
  - Adjustment
    99
- Procedure for Retracting Outriggers Using Service Harness (Optional)
  99
- 3.19 Leveling, Tilt Sensor Calibration
  100
  - When Machine Is on a Firm Level Surface
    100
  - Setup When Machine Is Not on Firm Level Surface and Adjustment Procedure
    101
- 3.20 Drive & Set
  102
  - Drive & Set Interlocks
    103
- Drive and Set - Sheet 1 of 2
  104
- Drive and Set - Sheet 2 of 2
  105
- 3.21 Drive Motor
  107
  - Disassembly and Inspection
    107
  - Assembly
    110
  - Assembly
    114
  - One Piece Stator Construction
    120
- Batteries (Electric Machines)
  122
  - Quarterly Battery Maintenance
    122
- Battery Cable Routing
  125
- 3.23 Battery Charger
  126
  - Removal
    126
  - Cover Removal
    126
  - Transformer Replacement
    126
  - Printed Circuit Board Replacement
    127
  - Shunt Assembly Replacement
    127
  - Interlock Relay Replacement
    127
  - SCR Rectifier Replacement (Either Side)
    127
  - AC Circuit Breaker Replacement
    128
  - DC Circuit Breaker Replacement
    128
- Battery Charger
  129
- 3.24 Battery Charger
  131
  - Operating Instructions
    131
  - Maintenance Instructions
    131
  - Battery Charger Fault Codes
    131
- Battery Charger Fault Codes (Delta-Q)
  131
Section 4 - Boom & Platform

133
- Boom and Cylinder Assembly
  133
  - Removal
    133
  - Installation
    133
- Main Boom
  134
  - Removal
    134
  - Disassembly
    134
  - Assembly
    136
  - Installation
    138
- Master Cylinder
  139
  - Removal
    139
  - Installation
    139
- Slave Cylinder
  140
  - Removal
    140
  - Installation
    140
- Boom and Cylinders Assembly
  141
  - Boom Sensors
    142
    
    Boom Elevation Limit Switch
    142
Section 5 - Hydraulics

143
- Lubricating O-Rings in the Hydraulic System
  143
  - Cup and Brush
    143
  - Dip Method
    144
  - Spray Method
    144
  - Brush-On Method
    144
- Cylinder Repair
  145
  - Disassembly
    145
  - Inspection
    145
- Level Cylinder
  146
- Lift Cylinder
  147
- Master Cylinder
  148
- Outrigger Cylinder
  149
- Telescope Cylinder
  150
  - Assembly
    151
  - Testing
    151
  - 5.3 Pressure Setting Procedure
    152
    
    Main Relief
    152
    
    Platform Level down
    152
    
    Platform Level up
    152
    
    Swing Left
    152
    
    Swing Right
    152
    
    Telescope in
    152
    
    Telescope out
    152
- Hydraulic Test Ports
  153
  - Outrigger up
    154
  - Hydraulic Oil Fill at Startup
    154
  - Hydraulic Hoses
    154
  - Hydraulic Filter and Breather
    154
- Control Valve Torque Values - Sheet 1 of 2
  155
- Control Valve Torque Values - Sheet 2 of 2
  156
- Hydraulic Diagram
  160
Section 6 - Jlg Control System

161
- 6.1 Introduction
  161
- To Connect the JLG Control System Analyzer
  162
- 6.3 Using the Analyzer
  162
- Changing the Access Level of the Hand Held Analyzer
  163
- Adjusting Parameters Using the Hand Held Analyzer
  164
- 6.6 Machine Setup
  165
- 6.7 System Test
  169
  - Platform Test
    169
  - Ground Test
    171
- User Fault Codes
  172
- Ground Module - Sheet 1 of 5
  174
- Ground Module - Sheet 2 of 5
  175
- Ground Module - Sheet 3 of 5
  176
- Ground Module - Sheet 4 of 5
  177
- Ground Module - Sheet 5 of 5
  178
- Machine Model Adjustments and Speeds - ANSI & CSA
  179
- Machine Model Adjustments and Speeds - CE Only
  181
  - Machine Orientation When Setting Speeds
    183
    
    Test Notes
    183
- Machine Configuration Programming Information
  184
- Help Messages
  186
Section 7 - Basic Electrical Information & Schematics

197
- General
  197
- 7.2 Multimeter Basics
  197
  - Grounding
    197
  - Backprobing
    197
  - Min/Max
    197
  - Polarity
    197
  - Scale
    197
  - Voltage Measurement
    197
  - Resistance Measurement
    198
  - Continuity Measurement
    198
  - Current Measurement
    199
- 7.3 Checking Switches
  199
  - Basic Check
    199
  - Limit Switches
    199
  - Automatic Switches
    200
  - Switch Wiring - Low Side, High Side
    200
- Applying Silicone Dielectric Compound to Electrical Connections
  200
- AMP Connector
  201
  - Applying Silicone Dielectric Compound to AMP Connectors
    201
  - Assembly
    201
  - Connector Assembly Figure 2
    202
  - Disassembly
    203
  - Wedge Lock
    203
  - Service - Voltage Reading
    203
- Connector Installation
  204
  - 7.6 Deutsch Connectors
    205
    
    DT/DTP Series Assembly
    205
    
    DT/DTP Series Disassembly
    205
    
    HD30/HDP20 Series Assembly
    206
    
    HD30/HDP20 Series Disassembly
    206
- Chassis Wiring Harness and Connectors - Sheet 1 of 2
  208
- Chassis Wiring Harness and Connectors - Sheet 2 of 2
  209
- Controller and Valve Body Connector Locations
  210
- Connector Identification
  211
- Electrical Schematic (Boom Operations) - Sheet 1 of 2
  214
- Electrical Schematic (Boom Operations) - Sheet 2 of 2
  215
- Electrical Schematic (Trailer) - Sheet 1 of 3
  216
- Electrical Schematic (Trailer) - Sheet 2 of 3
  217
- Electrical Schematic (Trailer) - Sheet 3 of 3
  218
- Hydraulic Schematic - Electric Machines - Sheet 1 of 2
  220
- Hydraulic Schematic - Electric Machines - Sheet 2 of 2
  221
- Hydraulic Schematic - Gas Machines - Sheet 1 of 2
  222
- Hydraulic Schematic - Gas Machines - Sheet 2 of 2
  223
- Hydraulic Schematic - Drive Option (Gas) - Sheet 1 of 2
  224
- Hydraulic Schematic - Drive Option (Gas) - Sheet 2 of 2
  225
- Hydraulic Schematic - Drive Option (Electric) - Sheet 1 of 2
  226
- Hydraulic Schematic - Drive Option (Electric) - Sheet 2 of 2
  227

JLG T350 Troubleshooting Manual (225 pages)

Brand: JLG | Category: Boom Lifts | Size: 10.77 MB

JLG T350 Operation And Safety Manual (132 pages)

Brand: JLG | Category: Boom Lifts | Size: 4.37 MB

Table of Contents
7
Section - Paragraph, Subject Page Section - Paragraph, Subject Page

11
Section 1. Safety

13
- General
  13
  - Operator Training and Knowledge
    13
- Towing Regulations
  14
- Before Operating the Lift
  14
  - Workplace Inspection
    14
  - Machine Inspection
    14
- Operation
  15
  - General
    15
  - Trip and Fall Hazards
    16
  - Electrocution Hazards
    17
  - Tipping Hazards
    19
  - Crushing and Collision Hazards
    20
- Lifting, and Hauling
  21
- Towing Hazards
  21
- Additional Hazards / Safety
  21
Section 2. User Responsibilities, Machine Preparation, and Inspection

23
- 2.1 Personnel Training
  23
  - Operator Training
    23
  - Training Supervision
    23
  - Operator Responsibility
    23
- 2.2 Preparation, Inspection, and Maintenance
  24
- Inspection and Maintenance Table
  25
  - Pre-Start Inspection
    26
  - JLG Lift
    26
  - Function Check
    27
- Basic Nomenclature
  28
- Daily Walk-Around Inspection - Sheet 1 of 3
  30
- Daily Walk-Around Inspection - Sheet 2 of 3
  31
  - General
    32
- Daily Walk-Around Inspection - Sheet 3 of 3
  32
Section 3 - Towing

33
- General Towing Information
  33
- Coupler
  33
- Tow Vehicle and Hitch Information
  33
  - Towing Hitch
    33
- Coupling and Uncoupling the Trailer
  33
  - Before Coupling the Trailer to Tow Vehicle
    33
  - Tongue Height
    34
  - Coupler and Ball
    34
  - Tongue Jack
    34
  - Coupling the Trailer to the Hitch
    35
  - Uncoupling the Trailer from the Hitch
    35
  - Rigging Safety Chains (if Equipped)
    36
  - Testing Breakaway Brake
    36
  - Connect the Electrical Cables
    38
Section - Paragraph, Subject

39
- Engaging Manual Lockout Lever
  39
- Trailer Maneuvering
  39
- Towing Guidelines
  39
- Pre-Tow Inspection
  41
- Pre-Tow Inspection - Sheet 1 of 2
  42
- Pre-Tow Inspection - Sheet 2 of 2
  43
Section 4 - Machine Controls and Indicators

45
- General
  45
- Controls and Indicators
  45
  - Ground Control Station
    46
- Ground Control Station
  47
  - Platform Station
    49
- Platform Control Console - Standard Machine
  51
- Platform Control Console W/Drive & Set Option
  52
Section 5 - Machine Operation

55
- Description
  55
- Boom Operating Characteristics and Limitations
  55
  - Capacities
    55
  - Stability
    55
- Position of Least Forward Stability (T350)
  56
- Position of Least Forward Stability (T500J)
  58
  - Engine Operation (if Equipped)
    60
    
    Starting Procedure
    60
    
    Shutdown Procedure
    60
    
    Fuel Valve Lever
    61
  - Outriggers
    61
    
    From the Ground Console
    61
    
    From the Platform Console (Drive & Set Only)
    62
- Platform
  62
  - Platform Level Adjustment
    62
  - Platform Rotation (if Equipped)
    62
- Boom
  62
  - Swinging the Boom
    63
  - Raising and Lowering the Boom
    63
  - Telescoping the Boom
    63
- Jib Lift
  64
- User Fault Codes
  64
- Battery Charging
  66
- Generator Plug Location
  67
  - Battery Charger Fault Codes
    68
- Platform Removal & Installation
  69
- Material Hook Installation
  70
- Material Hook Operating Precautions
  71
- Accessory Tray
  72
- Panel Tray
  72
- Panel Tray
  73
- Drive & Set
  74
  - To Set up the Machine for Drive & Set Operation
    74
- Grade and Sideslope
  76
  - To Prepare the Machine for Towing after Drive & Set
    77
  - Operation
    77
  - Shut down and Park
    80
  - Tie down
    81
- Lifting and Tie down Chart Prior to S/N 0030000864
  82
- Lifting and Tie down Chart S/N 0030000864 to
  83
- Present
  83
- Decal Location - ANSI (Sheet 1 of 2)
  84
- Decal Location - ANSI (Sheet 2 of 2)
  85
- Decal Legend (ANSI)
  86
- Decal Location - CE & Australia (Sheet 1 of 2)
  88
- Decal Location - CE & Australia (Sheet 2 of 2)
  89
- Decal Legend - CE & Australia
  90
- Decal Location - Country Specs (Sheet 1 of 2)
  92
- Decal Location - Country Specs (Sheet 2 of 2)
  93
- Decal Legend - Country Specs
  94
Section 6 - Emergency Procedures

99
- General
  99
- Incident Notification
  99
- Emergency Operation
  99
  - Operator Unable to Control Machine
    99
  - Platform or Boom Caught Overhead
    100
- Manual Descent
  100
  - Lift down
    101
  - Telescope in
    102
  - Telescope out
    102
  - Swing
    103
  - Platform Jib
    103
Section 7 - General Specifications & Operator Maintenance

105
- Introduction
  105
- Operating Specifications
  105
  - Dimensional Data
    107
  - Fluid Capacities
    107
  - Electric Power Unit
    107
  - Taillight and Marker Light Bulb Information
    108
  - Tires
    108
  - Engine
    109
  - Batteries (Electric Machines)
    109
  - Component Weights
    110
  - Lubrication
    111
- Operator Maintenance & Lubrication Diagram
  112
  - Operator Maintenance
    113
  - Tires & Wheels
    119
    
    Glossary of Tire and Loading Terminology
    119
    
    Basic Tire Maintenance
    119
    
    Tire Inflation
    120
    
    Tire Wear
    120
    
    Tire Repair
    121
    
    Tire Replacement
    121
    
    Tire Fundamentals
    121
    
    Wheel Replacement
    124
    
    Wheel Installation
    124
    
    Lug Nuts (Bolts)
    125
    
    Unsealed Wheel Bearings (Hubs)
    126
  - Supplemental Information
    126
Section 8. Inspection and Repair Log

127

JLG T350 Operating Instructions And Specifications (2 pages)

BUCKET LIFT

Brand: JLG | Category: Lifting Systems | Size: 0.18 MB

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JLG T350 Manuals

JLG T350 Service And Maintenance Manual (230 pages)

Table of Contents

Table no

Section 1 - Specifications

Figure No.

Section 2 - General

Section 3 - Chassis & Turntable

Section 4 - Boom & Platform

Section 5 - Hydraulics

Section 6 - Jlg Control System

Section 7 - Basic Electrical Information & Schematics

JLG T350 Troubleshooting Manual (225 pages)

Table of Contents

Safety

Table of Contents

JLG T350 Operation And Safety Manual (132 pages)

Table of Contents

Section - Paragraph, Subject Page Section - Paragraph, Subject Page

Section 1. Safety

Section 2. User Responsibilities, Machine Preparation, and Inspection

Section 3 - Towing

Section - Paragraph, Subject

Section 4 - Machine Controls and Indicators

Section 5 - Machine Operation

Section 6 - Emergency Procedures

Section 7 - General Specifications & Operator Maintenance

Section 8. Inspection and Repair Log

JLG T350 Operating Instructions And Specifications (2 pages)

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