JLG LiftPod FT140 Manuals

Manuals and User Guides for JLG LiftPod FT140. We have 1 JLG LiftPod FT140 manual available for free PDF download: Operation, Safety, Service And Maintenance Manual

JLG LiftPod FT140 Operation, Safety, Service And Maintenance Manual

JLG LiftPod FT140 Operation, Safety, Service And Maintenance Manual (121 pages)

Brand: JLG | Category: Lifting Systems | Size: 15.19 MB

Table of Contents

Table of Contents
8
Section - Paragraph, Subject

14
Section 1 - Safety Precautions

14
- General
  14
- Pre-Operation
  15
  - Operator Training and Knowledge
    15
  - Workplace Inspection
    15
  - Machine Inspection
    16
- Operation
  17
  - General
    17
  - Trip and Fall Hazard
    18
  - Electrocution Hazard
    19
Section - Paragraph, Subject

19
- Minimum Approach Distances (M.A.D.)
  19
  - Tipping Hazards
    20
  - Crushing and Collision Hazards
    22
  - Moving, Lifting and Repositioning
    23
    
    General
    23
    
    Additional Safety Information
    23
  - Maintenance
    23
    
    Maintenance Hazards
    23
    
    Battery Hazards
    24
Section 2. Preparation and Inspection

27
- Personnel Training
  27
  - Operator Training
    27
  - Training Supervision
    27
  - Operator Responsibility
    27
- Preparation, Inspection, and Maintenance
  28
- Inspection and Maintenance Table
  28
  - Pre-Start Inspection
    29
- Daily Walk-Around Inspection
  29
  - Walk-Around Inspection Components
    29
- Examples of Cracks
  30
- Daily Walk-Around Inspection (Sheet 1 of 2)
  30
- Daily Walk-Around Inspection (Sheet 2 of 2)
  31
- Platform Latch Shown Engaged
  32
- Location of Manual Descent Tools
  32
  - Tool Tray Pre-Start Inspection
    33
- Tool Tray Installation
  33
- Function Check
  34
  - Function Check Items
    34
Section 3 - Machine Operation

36
- General
  36
- Machine Description
  36
- Machine Main Components (FT70)
  37
- Machine Main Components (FT140)
  38
  - Base Component Detailed Description
    39
- Base Frame Component Description - FT70
  39
- Base Frame Component Description - FT140
  39
  - Platform Configuration
    40
  - Mast Components
    40
- Platform Component Description
  40
- Mast Component Description
  40
- Machine Assembly
  41
  - General
    41
  - Assembly of the Machine
    42
- Mast Mount (Stump) Installation
  42
- Mast to Base Installation (FT70)
  43
- Mast to Base/Mount Installation (FT140)
  44
- Platform Latch Engaged
  45
- Platform to Mast Installation
  45
- Tool Tray Installation
  46
  - Power Pack Control Unit Installation
    47
- Powerpack Control Unit Installation (FT70)
  47
  - Machine Disassembly
    48
- Powerpack Installation (FT140)
  48
- Machine Operation
  49
  - Positioning and Leveling Machine
    49
- Bubble Level Indicator - Machine Level
  49
  - Entering/Exiting the Platform
    50
- Base Leveling
  50
  - Platform Operation Using Cordless Drill
    51
Section - Paragraph, Subject

51
- Typical Cordless Drill Controls
  52
- Transport and Maneuvering (Moving)
  54
  - General
    54
  - Fully Assembled Maneuvering
    54
  - Disassembled Maneuvering
    55
  - Parking and Storage
    56
  - Vehicle Transport
    56
- Power Pack (Optional for Ft70)
  57
  - Emergency Stop/Shutdown Button
    58
  - Mast Select Button
    58
  - Function Enable Button
    58
  - Platform UP/DOWN Buttons
    58
  - Battery Status LED Indicator
    58
  - Latch Release Handles (1 each Side)
    59
  - Control Unit/Drive Unit Driveshaft
    59
  - Latch Locking Tabs
    59
  - Lithium-Ion Battery
    59
  - Connection Port for FT140 Drive Unit
    59
  - Battery Operation
    60
    
    Removing Battery from Power Pack
    60
  - Battery Charge Status Lights
    61
Section 4. Emergency Procedures

62
- General Information
  62
- Incident Notification
  65
Section 5 - General Specifications

67
- Introduction
  67
- General Specifications
  67
- Machine Specifications
  67
  - Platform Data
    68
  - Optional Powerpack Electrical Specifications
    68
  - Machine Component Weights
    69
  - Serial Number Locations
    70
  - Decal Replacement
    70
  - Decal Installation
    71
- Decal Descriptions
  71
- Base Decal Installation - FT70
  75
- Base Decal Installation - FT140
  76
- Mast Decal Installation - FT70
  77
- Mast Decal Installation - FT140
  78
- Platform Decal Installation
  79
- Tool Tray - Decal Installation
  80
- Power Pack Control Unit - Decal Installation
  81
- Power Pack Drive Unit - Decal Installation
  82
- Battery Pack Decal Installation
  83
- Battery Charger Decal Installation
  84
Parts

86
- Precautions
  86
  - Maintenance Safety
    87
- Maintenance
  88
  - Preventive Maintenance
    89
SECTION - 6 - SERVICE/MAINTENANCE and REPLACEMENT Outer-Mast Section Gas Strut Removal

86
- Preventative Maintenance & Inspection
  90
  - Schedule
    90
- Servicing and Maintenance Guidelines
  93
- Ft70 and Ft140 Mast Service Procedure
  94
- Mast Drive Screw Lubrication
  103
- Replacement Part/Kits Overview
  105
  - MAST - FT70 and FT140
    106
  - PLATFORM - FT70 and FT140
    107
  - Service Kit - Locations
    109
- Accessory Components - Service Kits
  112
  - General
    114
Section - 7 - Troubleshooting

115
- Troubleshooting
  115
  - Troubleshooting Information
    115
Section - Paragraph, Subject

119
Section 8 - Inspection and Repair Log

119
- Inspection and Repair Log Table
  119
- Inspection and Repair Log
  120

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