JLG GRADALL 544D-10 Telehandler Forklift Manuals

JLG GRADALL 544D-10 Telehandler Forklift Manuals

Manuals and User Guides for JLG GRADALL 544D-10 Telehandler Forklift. We have 2 JLG GRADALL 544D-10 Telehandler Forklift manuals available for free PDF download: Operation & Safety Manual, Owner's/Operator's Manual

JLG GRADALL 544D-10 Operation & Safety Manual

JLG GRADALL 544D-10 Operation & Safety Manual (142 pages)

Brand: JLG | Category: Boom Lifts | Size: 6.43 MB

Table of Contents

Read this First

4
Table of Contents

11
Section 1 - General Safety Practices

11
- Hazard Classification System
  11
  - Safety Alert System and Safety Signal Words
    11
- General Precautions
  11
- Operation Safety
  12
  - Electrical Hazards
    12
  - Tip over Hazard
    13
  - Travel Hazard
    16
  - Load Falling Hazard
    17
  - Lifting Personnel
    18
  - Driving Hazards on Slopes
    19
  - Pinch Points and Crush Hazards
    20
  - Fall Hazard
    22
  - Chemical Hazards
    23
Section 2 - Pre-Operation and Inspection

25
- Pre-Operation Check and Inspection
  25
- Safety Decals
  27
- Walk-Around Inspection
  30
- Warm-Up and Operational Checks
  32
  - Warm-Up Check
    32
  - Operational Check
    32
- Operator Cab
  33
- Windows
  34
  - Cab Door Window (if Equipped)
    34
Section 3 - Controls and Indicators

35
- General
  35
- Controls
  36
  - Dash Controls and Indicators
    37
  - Ignition
    39
  - Park Brake
    40
  - Parking Procedure
    40
  - Transmission Control Lever
    41
  - Boom Joystick
    42
  - Right Hand Levers (if Equipped)
    43
  - Outrigger Levers
    44
  - Left Hand Lever (if Equipped)
    45
  - Heater (if Equipped)
    46
- Operator Seat
  47
  - Adjustments
    47
  - Seat Belt
    49
- Boom Angle and Extension Indicators
  50
Section 4 - Operation

51
- Engine
  51
  - Starting the Engine
    51
  - Cold Weather Starting Aids
    52
  - Battery Boosted Starting
    53
  - Normal Engine Operation
    54
  - Shut-Down Procedure
    54
- Operating with a Non-Suspended Load
  55
  - Lift Load Safely
    55
  - Picking up a Load
    55
  - Transporting a Load
    56
  - Leveling Procedure
    56
  - Placing a Load
    57
  - Disengaging a Load
    57
- Operating with a Suspended Load
  58
  - Lift Load Safely
    58
  - Picking up a Suspended Load
    58
  - Transporting a Suspended Load
    59
  - Leveling Procedure
    59
  - Placing a Suspended Load
    60
  - Disengaging a Suspended Load
    60
- Loading and Securing for Transport
  61
  - Tiedown
    61
  - Lifting
    62
Section 5 - Attachments

63
- Approved Attachments
  63
- Unapproved Attachments
  64
- Telehandler/Attachment/Fork Capacity
  65
- Use of the Capacity Chart
  66
  - Capacity Indicator Locations
    66
  - Sample Capacity Chart
    68
  - Example
    72
- Attachment Installation
  73
  - Hydraulic Operated Attachment
    76
- Adjusting/Moving Forks
  77
- Attachment Operation
  78
Section 6 - Emergency Procedures

107
- Towing a Disabled Product
  107
  - Moving Short Distances
    107
  - Moving Longer Distances
    107
- Emergency Lowering of Boom
  108
- Emergency Exit from Enclosed Cab
  108
Section 7 - Lubrication and Maintenance

109
- Introduction
  109
  - Clothing and Safety Gear
    109
- General Maintenance Instructions
  110
- Service and Maintenance Schedule
  111
- Lubrication Schedules
  114
  - 50 Hour Lubrication Schedule
    114
- Operator Maintenance Instructions
  116
  - Fuel System
    116
  - Air Intake System
    118
  - Engine Oil
    120
  - Hydraulic Oil
    121
  - Tires
    122
  - Hydraulic Return Filter
    125
  - Engine Cooling System
    126
  - Battery
    127
Table of Contents

129
Section 8 - Additional Checks

129
Section 9 - Specifications

131
- Product Specifications
  131
  - Fluid and Lubrication Capacities
    131
  - Tires
    132
  - Performance
    133
  - Dimensions
    134
Index

135
Inspection, Maintenance and Repair Log

137

Advertisement

JLG GRADALL 544D-10 Owner's/Operator's Manual

JLG GRADALL 544D-10 Owner's/Operator's Manual (54 pages)

MATERIAL HANDLER

Brand: JLG | Category: Boom Lifts | Size: 3.12 MB

Table of Contents

Important Safety Notice
4
Table of Contents
6
Introduction
7
Safety Highlights
8
Decals
10
Operators Cab
16
- Control & Instrument Identification
  16
Checks & Services before Starting Engine
19
Warm-Up & Operational Checks
20
Engine Operation
21
- Starting the Engine
  21
- Cold-Weather Starting Aids
  21
- Battery-Boosted Starting
  21
- Battery (Check Terminals)
  21
- Normal Engine Operation
  22
- Stopping the Engine
  22
- John Deere Engine Shut-Down Protection Feature
  22
Brake System
23
- Inching Travel
  23
- Service Brakes
  23
- Parking Brakes
  23
Parking the Handler
24
Steering System
24
Drive Train
25
Leveling the Handler
26
Operating Procedure & Techniques
28
- Hydraulic Controls
  28
- Rated Capacity Chart
  29
Attachments
32
- Approved Attachments
  32
- Non-Approved Attachments
  32
- Carriage/Fork Capacities
  32
- Other Attachment Capacities
  32
- Attachment Installation
  33
- Attachment Operation
  33
Loading & Securing for Transport
42
Moving Handler in Emergency
43
- Moving Short Distances
  43
- Moving Longer Distances
  43
- To Activate Tow Bypass
  43
- To Release Parking Brake
  44
- To Restore Parking Brake
  44
- Lubrication and Maintenance
  49
- Boom Pivot
  49
- Fuel Filter/Water Separator with Drain
  49
- 6. Planetary and Differential Drain Plugs
  49
- Hydraulic System
  49
- Hydraulic Reservoir Screen
  49
- Boom Extend Chains (Ext Boom & Lube Chains)
  49
- Torque Chart
  50
- Boom
  51
- Stabilizer
  51
Inspection and Maintenance Log
52
Hand Signals
53

Advertisement

Related Products

JLG Categories

Boom Lifts Lifting Systems Scissor Lifts Construction Equipment Work Light

More JLG Manuals