User Manuals: JLG 860SJ Telescopic Boom Lift

Manuals and User Guides for JLG 860SJ Telescopic Boom Lift. We have 3 JLG 860SJ Telescopic Boom Lift manuals available for free PDF download: Operation & Safety Manual, Operation And Safety Manual

JLG 860SJ Operation And Safety Manual (162 pages)

Brand: JLG | Category: Boom Lifts | Size: 4.42 MB

Revision Log
6
Table of Contents
7
Section 1 - Safety Precautions

15
- General
  15
- Pre-Operation
  15
  - Operator Training and Knowledge
    15
  - Workplace Inspection
    16
  - Machine Inspection
    17
- Operation
  17
  - General
    17
  - Trip and Fall Hazards
    18
  - Electrocution Hazards
    19
  - Tipping Hazards
    21
  - Crushing and Collision Hazards
    24
- Towing, Lifting, and Hauling
  25
- Maintenance
  25
  - Maintenance Hazards
    25
  - Battery Hazards
    27
Section 2. User Responsibilities, Machine Preparation, and Inspection

29
- 2.1 Personnel Training
  29
  - Operator Training
    29
  - Training Supervision
    29
  - Operator Responsibility
    29
- Preparation, Inspection, and Maintenance
  30
  - Pre-Start Inspection
    32
  - Function Check
    33
    
    Skyguard Function Test
    34
    
    General
    38
- 2.3 Horizontal and Capacity Limit Switches
  39
- Oscillating Axle Lockout Test (if Equipped)
  43
Section 3 - Machine Controls and Indicators

45
- General
  45
- Controls and Indicators
  45
  - Ground Control Console
    46
  - Ground Control Indicator Panel
    54
  - Platform Console
    56
  - Platform Control Indicator Panel
    62
Section 4 - Machine Operation

67
- Description
  67
- Operating Characteristics and Limitations
  67
  - Capacities
    67
  - Stability
    67
  - Engine Operation
    68
    
    Starting Procedure
    68
    
    Shutdown Procedure
    69
    
    Fuel Reserve / Shut-Off System
    69
    
    Air Shutoff Valve (ASOV) (if Equipped)
    70
- Traveling (Driving)
  73
  - Traveling Forward and Reverse
    74
  - Traveling on a Grade
    75
- Steering
  75
- Platform
  77
  - Platform Level Adjustment
    77
  - Platform Rotation
    77
- Boom
  77
  - Swinging the Boom
    78
  - Raising and Lowering the Boom
    78
  - Telescoping the Main Boom
    78
- Function Speed Control
  78
- Machine Safety System Override (MSSO)(CE Only)
  78
- 4.10 Skyguard Operation
  79
- Oscillating Axle Lockout Test (if Equipped)
  79
- 4.12 Emergency Towing
  80
- Tow Bar (if Equipped)
  81
- 4.14 Shut down and Park
  83
- 4.15 Lifting and Tie down
  83
  - Lifting
    83
  - Tie down
    84
Section 5 - Emergency Procedures

103
- General
  103
- Incident Notification
  103
- Emergency Operation
  103
  - Operator Unable to Control Machine
    103
  - Platform or Boom Caught Overhead
    104
  - Control System
    104
- Emergency Towing Procedures
  104
- Machine Safety System Override (Msso)
  105
Section 6 - Accessories

107
- Fall Arrest Platform
  109
  - Safety Precautions
    109
- Pipe Racks
  109
  - Capacity Specifications (Australia Only)
    110
  - Safety Precautions
    110
  - Preparation and Inspection
    110
  - Operation
    110
- Skyair
  111
  - Compressor Specifications
    111
  - Accessory Ratings
    111
  - Safety Precautions
    111
  - Preparation and Inspection
    112
  - Operation
    112
- Skycutter
  112
  - Accessory Ratings
    113
  - Generator Output
    113
  - Safety Precautions
    113
  - Preparation and Inspection
    114
  - Operation
    114
  - Skyglazier
    114
    
    Capacity Specifications
    115
    
    Safety Precautions
    115
    
    Preparation and Inspection
    116
    
    Operation
    116
  - Skypower
    116
    
    Generator Output
    117
    
    Accessory Ratings
    117
    
    Safety Precautions
    117
    
    Preparation and Inspection
    117
    
    Operation
    117
  - Skywelder
    118
    
    Generator Output
    118
    
    Welding Accessories
    118
    
    Accessory Ratings
    119
    
    Safety Precautions
    119
    
    Preparation and Inspection
    120
    
    Operation
    120
  - Soft Touch
    120
  - Bolt-On External Fall Arrest
    121
    
    Inspection before Use
    122
Section - 7 - General Specifications & Operator

125
- Introduction
  125
- Operating Specifications
  125
  - Specifications and Performance Data
    126
  - Capacities
    127
  - Engine Data
    128
  - Battery
    129
  - Tires
    130
  - Major Component Weights
    130
  - Hydraulic Oil
    131
- Serial Number Location
  134
  - Specifications
    135
  - Engine Specifications
    137
- Maintenance and Lubrication
  140
- Tires & Wheels
  149
  - Tire Inflation
    149
  - Tire Damage
    149
  - Tire Replacement
    150
  - Wheel Replacement
    151
  - Wheel Installation
    151
- Propane Fuel Filter Replacement
  153
  - Removal
    153
  - Installation
    153
- Propane Fuel System Pressure Relief
  154
  - Supplemental Information
    155
Section 8 - Inspection and Repair Log

157

JLG 860SJ Operation & Safety Manual (166 pages)

Brand: JLG | Category: Boom Lifts | Size: 14.03 MB

Foreword
3
Revision Log
7
Table of Contents
9
Safety Precautions
13
General
13
Pre-Operation
13
Operation
15
Towing, Lifting, and Hauling
21
Maintenance
21
User Responsibilities, Machine Preparation, and Inspection
25
Personnel Training
25
Preparation, Inspection, and Maintenance
26
Machine Components
29
Pre-Start Inspection
30
Walk-Around Inspection
31
Function Check
33
Skyguard® Function Test
34
Horizontal and Capacity Proximity Switches
35
Oscillating Axle Lockout Test (if Equipped)
35
Machine Controls and Indicators
37
General
37
Controls and Indicators
38
Ground Control Station
39
Ground Control Indicator Panel
47
Platform Control Station
49
Platform Control Indicator Panel
54
Beacons
56
Machine Operation
59
General
59
Operating Characteristics and Limitations
59
Stability
60
Engine Operation
62
Air Shutoff Valve (ASOV) (if Equipped)
65
Fuel Shutoff System (Reserve)
66
Diesel Particulate Filter (if Equipped)
66
Traveling (Driving)
67
Traveling (Grade/Side Slope)
68
Steering
71
Platform
71
Boom
72
Function Speed Control
73
USB Charging Port
73
Clearsky Smart Fleet
74
Access Control - Clearsky Smart Fleet™ (if Equipped)
74
Machine Safety System Override (MSSO) (if Equipped)
75
Skyguard Operation
75
Oscillating Axle Lockout Test (if Equipped)
78
Emergency Towing
78
Towing (if Equipped)
79
Shut down and Park
81
Lifting and Tie down
82
Lifting Chart
83
Safety Decals
84
Emergency Procedures
93
General
93
Incident Notification
93
Emergency Operation
94
Emergency Towing Procedures
95
Clearsky Smart Fleet™ - Locked out State
96
Machine Safety System Override (MSSO) (if Equipped)
97
Accessories
99
Available Accessories and Relationship Table
99
Bolt-On External Fall Arrest
104
Cable Ladder Carrier
106
Fabric Mesh to MID or Top Rail
107
Fall Arrest Platform
107
Nite Bright
108
Pipe Racks
109
Platform Mesh to MID or Top Rail
111
Platform Top Rail Extension
112
Platform Work Lights
113
Platform Work Surface
114
Skyair
115
Skycutter
117
Skyglazier
120
Skypower® 7.5 Kw and Generator 4 Kw
122
Skysense
124
Skysense® Platform Bumper Padding
128
Skywelder
129
Soft Touch
132
General Specifications and Operator Maintenance
133
General
133
Operating Specifications
133
Serial Number Location
138
Hydraulic Oil Specifications
139
Hydraulic Oil Operating Temperature Specifications
141
Engine Oil Operating Temperature Specifications
142
Deutz D2011 Engine Oil Operating Temperature Specifications
142
Deutz (T4F/Stage V) Engine Oil Operating Temperature Specifications
143
Ford Engine Oil Operating Temperature Specifications
143
Operator Maintenance and Lubrication Diagrams
144
Operator Maintenance
145
Tires and Wheels
154
Propane Fuel Filter Replacement (GM Engine)
156
Propane Fuel System Pressure Relief
157
Radio Frequency (RF) Information
158
Supplemental Information Only Applicable to CE/UKCA Machines
159
EC Declaration of Conformity
160
UKCA Declaration of Conformity
161

JLG 860SJ Operation And Safety Manual (128 pages)

Brand: JLG | Category: Boom Lifts | Size: 3.3 MB

Safety Alert Symbols and Safety Signal Words
4
Outside USA
5
Revision Log
6
Table of Contents
7
Section 1. Safety Precautions
11
General
11
Pre-Operation
11
Operator Training and Knowledge
11
Workplace Inspection
12
Machine Inspection
12
Operation
13
General
13
Trip and Fall Hazards
13
Electrocution Hazards
14
Minimum Approach Distances (M.A.D.)
15
Tipping Hazards
16
Crushing and Collision Hazards
17
Towing, Lifting, and Hauling
18
Additional Hazards / Safety
19
Section 2 - User Responsibilities, Machine Preparation, and Inspection
21
2.1 Personnel Training
21
Operator Training
21
Training Supervision
21
Operator Responsibility
21
Preparation, Inspection, and Maintenance
22
Pre-Start Inspection
24
Function Check
25
General
29
Horizontal and Capacity Limit Switches
30
Horizontal and Capacity Limit Switches
31
Oscillating Axle Lockout Test (if Equipped)
34
Section 3 - Machine Controls and Indicators
37
3.1 General
37
3.2 Controls and Indicators
37
Ground Control Station
37
Ground Control Station
39
Ground Control Indicator Panel
41
Platform Station
44
Platform Control Console
46
Platform Control Console - W/Drive Orientation
47
Platform Control Indicator Panel
50
Platform Light Panel
53
Platform Light Panel - W/Drive Orientation
54
Section 4 - Machine Operation
57
Description
57
Operating Characteristics and Limitations
57
Capacities
57
Stability
57
Engine Operation
58
Starting Procedure
58
Shutdown Procedure
59
Position of Least Backward Stability
59
Position of Least Forward Stability
60
Traveling (Driving)
61
Traveling Forward and Reverse
62
Steering
62
Platform
64
Platform Level Adjustment
64
Platform Rotation
64
Boom
64
Swinging the Boom
65
Raising and Lowering the Boom
65
Function Speed Control
65
Oscillating Axle Lockout Test (if Equipped)
65
4.10 Emergency Towing
66
Tow Bar (if Equipped)
67
4.12 Shut down and Park
69
4.13 Lifting and Tie down
69
Lifting
69
Tie down
70
Typical 680S Transport
71
Lifting and Tie down Chart
72
Decal Location - Side Entry Platform
73
Decal Location - Side Entry Platform
74
Decal Location - Side Entry Platform
75
Decal Location - Side Entry Platform
76
Decal Location - Side Entry Platform
77
Section 5 - Emergency Procedures
81
General
81
Incident Notification
81
Emergency Operation
81
Operator Unable to Control Machine
81
Platform or Boom Caught Overhead
82
Emergency Towing Procedures
82
Manual Descent Instructions
82
To Retract and Lower Boom
83
To Lower Boom with Fully Retracted Telescope
83
Section 6 - General Specifications & Operator Maintenance
85
Introduction
85
Operating Specifications
85
Specifications and Performance Data
86
Operating Specifications
86
Capacities
87
Engine Data
88
Battery
90
Tires
90
Battery Specifications
90
Major Component Weights
91
Hydraulic Oil
91
Serial Number Location
94
Serial Number Locations
94
Engine Operating Temperature Specifications
96
Engine Operating Temperature Specifications
97
Engine Operating Temperature Specifications
98
Engine Operating Temperature Specifications
99
Engine Operating Temperature Specifications
100
Engine Operating Temperature Specifications
101
Engine Operating Temperature Specifications
102
Engine Operating Temperature Specifications
103
Operator Maintenance
105
10., Operator Maintenance and Lubrication Diagram
105
Tires & Wheels
114
Tire Inflation
114
Tire Damage
114
Tire Replacement
115
Wheel Replacement
115
Wheel Installation
116
Draining Oil Build up from the Propane Reg
117
Ulator (Prior to S/N 0300134626)
117
Wheel Torque Chart
117
Propane Fuel Filter Replacement
119
Removal
119
Installation
119
Propane Fuel System Pressure Relief
121
Supplemental Information
121
Section 7 - Inspection and Repair Log
123

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User Manuals: JLG 860SJ Telescopic Boom Lift

JLG 860SJ Operation And Safety Manual (162 pages)

Table of Contents

Section 1 - Safety Precautions

Section 2. User Responsibilities, Machine Preparation, and Inspection

Section 3 - Machine Controls and Indicators

Section 4 - Machine Operation

Section 5 - Emergency Procedures

Section 6 - Accessories

Section - 7 - General Specifications & Operator

Section 8 - Inspection and Repair Log

JLG 860SJ Operation & Safety Manual (166 pages)

Table of Contents

JLG 860SJ Operation And Safety Manual (128 pages)

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