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Manuals and User Guides for HSD ES789. We have
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HSD ES789 manual available for free PDF download: Translation Of The Original Instructions
HSD ES789 Translation Of The Original Instructions (200 pages)
Electrospindle
Brand:
HSD
| Category:
Industrial Equipment
| Size: 4.22 MB
Table of Contents
Table of Contents
5
Preliminary Information
15
Introduction
15
Scope of the Manual
15
Symbols Used in the Manual
16
Documents Supplied with the Product
16
EC Declaration of Conformity
17
Identification of the Manufacturer and of the Product
18
Orders and Requests for Information
18
Glossary
18
Warranty
20
Safety Information
21
Safety Regulations
21
Safety Warnings for the Fitting and Use of Tools
21
Safety Warnings for Maintenance
22
Risks Associated with the Use of the Product
23
Magnetic Dangers
23
Prohibitions and Risks Associated with Improper Handling And/Or Use
24
Residual Risks
25
Signs Fixed to the Product
26
Danger Signs
26
Mandatory Signs
26
Descriptions
27
Technical Specifications and Main Parts
29
General Product Description
29
Workable Materials
29
Applications
30
General Overview and Main Parts
31
ES779, with Free Cables, with Fixing Grooves
31
ES779, with Free Cables, with Fixing Bores
32
ES789, with Free Cables, with Fixing Grooves
33
ES789, with Free Cables, with Fixing Bores
34
Variations with HSD Electric Connectors
35
Variations with MIL Standard Electric Connectors
36
Variations with Configurable Power Supply Terminal Board 220/380V
37
Variations with Fluid Distributor
38
Variations with Floating or Fixed Piston
39
ES779 with Manual Tool Change (ES779 Collet)
39
Features and Performance
40
With Motor Rating Plate H1423H0216
40
Parameters of Equivalent Electrical Network ES779 10/12Kw 380Kw 250Hz
41
With Motor Rating Plate H1423H0216
41
With Motor Rating Plate FNZ4102319
42
Parameters of Equivalent Electrical Network ES779 10/12Kw 380V 250Hz
43
With Motor Rating Plate FNZ4102319
43
Technical Datasheet Asynchronous ES779 10/12Kw 220/380V 250Hz
44
Parameters for Equivalent Electrical Network Asynchronous ES779 10/12Kw 220/380V 250Hz
45
Technical Datasheet Asynchronous ES779 10/12Kw 380V 500Hz
46
Parameters of Equivalent Electrical Network ES779 10/12Kw 380V 500Hz
47
Technical Datasheet Asynchronous ES779 12/13Kw 380V 500Hz
48
Parameters of Equivalent Electrical Network ES779 12/13Kw 380V 500Hz
49
Technical Datasheet Synchronous ES779 12/14.4Kw 357Hz
50
Parameters for Equivalent Electrical Network Synchronous ES779 12/14.4Kw 357Hz
51
Technical Datasheet Asynchronous ES779 13.5/16.2Kw 380V 400Hz
52
Parameters of Equivalent Electrical Network Asynchronous ES779 13.5/16.2Kw 380V 400Hz
53
Technical Datasheet Asynchronous ES779 15/18Kw 380V 400Hz
54
Parameters of Equivalent Electrical Network Asynchronous ES779 15/18Kw 380V 400Hz
55
Technical Datasheet Asynchronous ES779 15/18Kw 380V 434Hz
56
Parameters of Equivalent Electrical Network Asynchronous ES779 15/18Kw 380V 434Hz
57
Technical Datasheet Synchronous ES779 22/25Kw 530Hz
58
Parameters for Equivalent Electrical Network Synchronous ES779 22/25Kw 357Hz
59
Technical Datasheet Asynchronous ES789 11/13.5Kw 380V 350Hz
60
Parameters of Equivalent Electrical Network Asynchronous ES789 11/13.5Kw 380V 350Hz
61
Technical Datasheet Asynchronous ES789 15/17Kw 380V 400Hz
62
Parameters of Equivalent Electrical Network Asynchronous ES789 15/17Kw 380V 400Hz
63
Technical Datasheet Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101253
64
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101253
65
Technical Datasheet Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate H1423H0228
66
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate H1423H0288
67
Technical Datasheet Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101851
68
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101851
69
Technical Datasheet Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101847
70
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101847
71
Technical Datasheet Asynchronous ES789 15/18Kw 380V 400Hz with Motor Rating Plate FNZ4101849
72
Parameters of Equivalent Network Asynchronous ES789 15/18Kw 380V 400Hz with Motor Rating Plate FNZ4101849
73
Technical Datasheet Asynchronous ES789 15/18Kw 220/380V 400Hz with Motor Rating Plate FNZ4101850
74
Parameters of Equivalent Network Asynchronous ES789 15/18Kw 220/380V 400Hz with Motor Rating Plate FNZ4101850
75
Technical Datasheet Asynchronous ES789 15/18Kw 380V 400Hz with Motor Rating Plate FNZ4100709
76
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 400Hz with Motor Rating Plate FNZ4100709
77
Technical Datasheet Asynchronous ES789 15/18Kw 220/380V 400Hz with Motor Rating Plate FNZ4100809
78
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 220/380V 400Hz with Motor Rating Plate FNZ4100809
79
Technical Datasheet Asynchronous ES789 16/18Kw 380V 267Hz
80
Parameters of Equivalent Electrical Network Asynchronous ES789 16/18Kw 380V 267Hz
81
Technical Datasheet Asynchronous ES789 16/19.2Kw 380V 300Hz
82
Parameters of Equivalent Electrical Network Asynchronous ES789 16/19.2Kw 380V 300Hz
83
Technical Datasheet Asynchronous ES789 18/21.5Kw 380V 333Hz
84
Parameters of Equivalent Electrical Network Asynchronous ES789 18/21.5Kw 380V 333Hz
85
Technical Datasheet Asynchronous ES789 25/30Kw 380V 333Hz
86
Parameters of Equivalent Electrical Network Asynchronous ES789 25/30Kw 380V 333Hz
87
Transport, Packing, Unpacking, Storage
89
Warnings
89
Dimensions and Weights
90
Transport and Packing
90
Lifting
91
Unpacking
91
Storage
92
Installation and Commissioning
93
Preliminary Installation Checks
93
Preparing the Factory Services
93
Environmental Work Requisites
93
Mechanical Connections
94
Receiving Structure
94
Fitting the Electrospindle
94
Fixing Via Bores
95
Fixing Via Grooves and Brackets
95
Threaded Service Holes
95
Tool-Change System
95
Pneumatic Connections
96
Compressed Air Specifications for HSD Products
97
Pneumatic Connection Points
98
Pneumatic Connection Examples
99
Pneumatic Cylinder
100
Internal Pressurisation
100
Automatic Tool-Holder Cone Cleaning
101
Cooler Specifications and Hydraulic Connections
102
Hydraulic Connection Points
103
Fluid Distributor Connections
104
Rotary Fluid Distributor Fitted by the User
105
Rotary Distributor for Liquids
106
Rotary Distributor for Liquids and Dry Air
106
Electrical Connections
107
Versions with Free Cables
108
Power Wiring - Versions for Star Connection Only (380V)
108
Power Wiring - Versions with Configurable Star (380V) or Delta (220V) Connection
109
Sensor Wiring - Versions Without Sensor S5
110
Sensor Wiring - Versions with Sensor S5
110
Wiring of Thermal Probe on Front Bearings
111
Encoder Wiring - Version Without "V-Sense" Signal
111
Encoder Wiring - Version with "V-Sense" Signal
111
Versions with HSD Electrical Connectors
112
Power Connector Diagram (Fixed Part)
112
Signal Connector Diagram (Fixed Part)
113
Versions with MIL Electrical Connectors
114
Power Connector Diagram - 6-Pin Version (Fixed Part)
114
Power Connector Diagram - 9-Pin Version (Fixed Part)
114
Signal Connector Diagram (Fixed Part)
115
Encoder Connector Diagram (Fixed Part)
115
Configurable Power Supply Terminal Board 220/380V
116
Tool Release Button
116
Example of a Wiring Diagram for Manual Tool-Holder Release
117
Programming the Inverter
118
General Post-Installation Checks
119
Pre Start-Up Checks
119
Positioning
119
Pneumatic Connections
119
Hydraulic Connections
119
Electrical Connections
120
Programming the Inverter
120
Start-Up Checks
120
Adjustment and Maintenance
121
Operation and Regulation
123
Environmental Conditions
123
Running-In
123
Warm-Up
123
Tool-Holder Locking and Ejection Device
124
Checking and Adjusting the HSK Collet Ejection Position
125
Tool-Holder Cone
126
Installation of the HSD 0804H0009 Screw Dowel in the ISO30 DIN69871 Cone
127
General Recommendations Regarding Tool Holder Cones
127
Tool
128
Speed Limits
128
Maximum Speed and Shape of the Tool
128
Calculating the Centre of Gravity for the Tool+Tool-Holder Assembly
129
Procedure for Reading the Graphs
131
Graph Used to Define the Maximum Machining Speed
133
Procedure to Follow if the Tool Becomes Jammed in the Piece Machining Operation in Progress
134
Sensors
137
Description of the Inductive Sensors
137
Sensor S1: "Tool Holder Coupled" Signal
137
Sensor S1+S4: "HSK Cone Locked in the Correct Position" Signal
138
Sensor S2: "Collet Open" Signal
138
Sensor S3: Spindle Shaft Rotation Speed
138
Sensor S5: "Piston Backward" Signal
138
Technical Characteristics of the Inductive Sensors
139
Electrospindle Conditions and Corresponding Outputs of the Inductive Sensors
139
Sensor Calibration
141
Use and Technical Characteristics of the Thermal Alarm
141
Technical Characteristics of the Bimetallic Switch
142
Thermal Alarm Temperature Thresholds
142
Behaviour of the KTY 84-130 Probe
143
Technical Features of the PTC Thermistor
143
PT 1000 Probe Performance
144
PTC 100 Probe Performance
144
Encoders
145
Technical Characteristics of the Lenord+Bauer Square Wave Encoder
146
Signals of the Lenord+Bauer Square Wave Encoder
146
Technical Characteristics of the Lenord+Bauer Sine Encoder
147
Displacement of Signals a and B
148
Progressive Trend of Signal a
148
Temporal Trend of Signal B
148
Progressive Trend of Signal Z
149
Temporal Trend of the Differential Signals
150
7.10 Rotary Fluid Distributor
150
Maintenance
151
Scheduled Maintenance
152
Check and Clean the Tool-Holder Seat and Tool-Holder Cone
152
Protect the Tool-Holder Seat
153
Drain the Pneumatic Circuit Filters
153
Clean the Tool-Holder Cone with Alcohol
154
Check the Coolant
154
Check the Connections
154
Lubricate the HSK Collet
155
Check the Functioning of the HSK Collet
155
Replace the Coolant
156
Replace the Pneumatic Circuit Filters
156
Bearings
156
Replacing Components
157
Replacing the Shaft Kit
158
Replacing the Encoder Reader
168
Models with an HSD Square-Wave Encoder
168
Models with a Lenord-Bauer Sinusoidal Encoder
168
Replacing and Adjusting the Sensors
169
Identifying and Accessing the Sensors
169
Sensor Wiring
171
Replacing the Sensor Unit
172
Adjusting Sensor S1 for ISO Versions
173
Adjusting Sensors S1 and S4 for HSK Versions
174
Gauge Kit for Adjusting HSK Sensors S1 and S4
174
Using the Adjustment Gauge Kit
176
Adjusting Sensor S2 for ISO Versions
177
Adjusting Sensor S2 for HSK Versions
178
Adjusting Sensor S3
179
Adjusting Sensor S4
179
Adjusting Sensor S5
179
HSK Collet Replacement
181
Disassembling the HSK Collet from the Spindle
181
Assembling the HSK Collet in the Spindle
182
Check the HSK Collet after Approximately 100 Locking Operations
184
Tightening the Lockscrew for the HSK Collet
185
A Troubleshooting
189
A.1 Problems, Causes and Solutions
189
B Spare Parts
193
Tools for Collet HSK Assembly
194
C Disposal
195
D Customer Service
197
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