Honda XR70R Manuals

Honda XR70R Manuals

Manuals and User Guides for Honda XR70R. We have 1 Honda XR70R manual available for free PDF download: Service Manual

Honda XR70R Service Manual

Honda XR70R Service Manual (219 pages)

1997-2003

Brand: Honda | Category: Motorcycle | Size: 23.54 MB

Table of Contents

Contents
3
Symbols
4
General Information
5
General Safety
5
Carbon Monoxide
5
Hot Components
5
Service Rules
6
Model Identification
7
Specifications
8
Cylinder Head/Valves
10
Fuel System
10
Lubrication System
10
Cylinder/Piston
11
Clutch/Gearshift Linkage
11
Al Teanatoa/Cam Chain Tensionea
11
Crankshaft/Transmission/Kickstarter
12
Front Wheel/Suspension/Steering
13
Rear Wheel/Brake/Suspension
13
Ignition System
13
Torque Values
14
Table of Contents
15
Cable & Harness Routing
18
Emission Control System (after '99)
21
Souce of Emissions
21
Exhaust Emission Control System
21
Crankcase Emission Control System
21
Emission Control Information Label (after '99)
22
Body Panel Locations
24
Fuel Valve Mounting Bolt
25
Side Stand Pivot Bolt
25
Muffler Stay Bolt
25
Exhaust Pipe Protector Bolt
25
Exhaust Pipe Cover Screw B
25
Exhaust Pipe Cover Screw a
25
- Seat/Rear Fender Installation
  26
- Seat/Rear Fender Removal
  26
- Fuel Tank Removal/Installation
  27
- Tank Shroud (after 2000) Removal/Installation
  27
- Side Cover Removal/Installation
  28
- Number Plate Removal/Installation
  28
- Front Fender Removal/Installa Tion
  28
- Mudguard Removal/Installation
  28
- Muffler/Exhaust Pipe Removal
  29
- Muffler/Exhaust Pipe Installation
  29
- Side Stand Removal
  30
- Side Stand Installation
  31
- Maintenance Service Information
  33
- Maintenance Specifications
  33
- Maintenance Schedule
  35
- Throttle Operation
  37
- Fuel Line
  37
- Fuel Strainer Screen
  37
- Air Cleaner
  38
- Reusing a Spark Plug
  39
- Spark Plug Removal
  39
- Spark Plug Inspection
  39
- Valve Clearance Inspection
  40
- Replacing a Spark Plug
  40
- Engine Oil Level Inspection
  41
- Valve Clearance Adjustment
  41
- Engine Oil Change
  42
- Recommended Engine Oil
  42
- Engine Oil Strainer Screen
  43
- Engine Oil Centrifugal Filter
  43
- Oil Level Inspection
  43
- Oil Capacity
  43
- Engine Idle Speed
  44
- Drive Chain Slack Inspection
  45
- Drive Chain Slack Adjustment
  45
- Drive Chain Slack Cleaning Inspection and Lubrication
  45
- Brake System
  47
- Drive Chain Slider
  47
- Front Brake Shoes
  47
- Brake Shoe Wear
  47
- Rear Brake
  48
- Clutch System
  49
- Side Stand
  49
- Front Suspension Inspection
  49
- Spark Arrester
  50
- Rear Suspension Inspection
  50
- Recommended Tire Pressure and Tire Size
  51
- Wheels/Tires
  51
- Nuts,Bolts,Fasteners
  51
- Steering Head Bearings
  52
- Lubrication System Diagram
  54
- Lubrication System Service Information
  55
- Lubrication System Troubleshooting
  55
- Lubrication System Specifications
  55
- Lubrication System Torque Values
  55
- Oil Pump Inspection
  56
- Oil Pump Disassembly
  56
- Oil Pump Removal
  56
- Oil Pump Assembly
  57
- Oil Pump Installation
  58
- Fuel System Service Information
  61
- Fuel System Specifications
  61
- Fuel System Tool
  61
- Fuel System Troubleshooting
  62
- Air Cleaner Housing Removal/Installation
  63
Connecting Lube Band Screw
63
- Carburetor Removal
  64
- Throttle Valve
  64
- Carburetor Disassembly
  65
- Carburetor Body
  65
- Carburetor Assembly
  66
- Float Level Inspection
  67
- Carburetor Installation
  68
- Idle Speed
  71
- Best Idle Procedure
  71
- Air Screw Adjustment
  71
- Initial Opening
  71
- Idle Drop Procedure
  72
- Crankcase Breather
  73
- Engine Removal/Installation
  74
ENGINE REMOVAL / INSTALLATION : Engine Hanger Boll/Nut
76
Engine Installation
78
Note
78
- Cylinder Head/Valves Torque Values
  83
- Cylinder Head/Valves Service Information
  83
- Cylinder Head/Valves Specifications
  83
- Cylinder Head/Valves Troubleshooting
  84
- Cylinder Head/Valves Tools
  84
- Cylinder Compression Test
  85
- Camshaft Removal
  85
- Camshaft Inspection
  86
- Cylinder Head Removal
  86
- Cylinder Head Disassembly
  87
- Cylinder Head Inspection
  88
- Rocker Arm
  89
- Valve Spring
  89
- Valve
  89
- Valve Guide Replacement
  90
- Valve Seat Inspection/Refacing
  91
Note
91
Valve Seat Refacing
92
Note
92
Note
93
- Camshaft Installation
  97
- Cylinder/Piston Service Information
  101
- Cylinder/Piston Specifications
  101
- Cylinder/Piston Torque Values
  101
- Cylinder/Piston Troubleshooting
  102
- Cylinder Removal
  103
- Piston Removal
  103
- Cylinder/Piston Inspection
  104
- Cylinder
  104
- Piston Ring Installation
  106
Note
106
- Piston Installation
  107
- Cylinder Installation
  107
Note
107
- Clutch/Gearshift Linkage Service Information
  111
- Clutch/Gearshift Linkage Specifications
  111
- Clutch/Gearshift Linkage Torque Values
  111
- Clutch/Gearshift Linkage Tools
  111
- Clutch/Gearshift Linkage Troubleshooting
  112
- Motorcycle Creeps with Clutch Disengaged
  112
- Hard to Shift
  112
- Clutch Slips When Accelerating
  112
- Right Crankcase Cover Removal
  113
- Clutch Removal
  114
- Clutch Disassembly
  116
- Clutch Inspection
  117
- Clutch Lifter Bearing
  117
- Primary Drive Gear/Clutch Center Guide
  118
- Clutch Spring
  118
- Clutch Plate
  118
- Clutch Disc
  118
- Clutch Assembly
  119
- Crankshaft
  119
- Drive Gear Outer/Clutch Center
  119
- Clutch Installation
  122
- Gearshift Linkage Removal
  124
- Gearshift Linkage Inspection
  126
- Gearshift Linkage Installation
  126
- Right Crankcase Cover Installation
  127
- Alternator/Cam Chain Tensioner
  130
- Alternator/Cam Chain Tensioner Service Information
  131
- Alternator/Cam Chain Tensioner Specifications
  131
- Alternator/Cam Chain Tensioner Troubleshooting
  131
- Alternator/Cam Chain Tensioner Tools
  131
- Flywheel/Stator Removal
  132
- Cam Chain Tensioner Removal
  134
- Cam Chain Tensioner Inspection
  135
- Cam Chain Tensioner Installation
  135
- Stator/Flywheel Installation
  136
- Crankshaft/Transmission/Kickstarter Service Information
  141
- Crankshaft/Transmission/Kickstarter Specifications
  141
- Crankshaft/Transmission/Kickstarter Torque Values
  141
- Crankshaft/Transmission/Kickstarter Troubleshooting
  142
- Crankshaft/Transmission/Kickstarter Tools
  142
- Crankcase Separation
  143
- Crankshaft Removal
  144
- Crankshaft Inspection
  145
- Crankshaft Installation
  146
- Transmission Removal
  146
- Transmission Disassembly
  147
- Transmission Inspection
  147
- Transmission Assembly
  148
- Gearshift Drum Disassembly
  149
- Shift Drum Assembly
  150
- Transmission Bearing Replacement
  152
- Transmission Installation
  153
- Kickstarter Disassembly
  154
- Kickstarter Inspection
  154
- Kickstarter Removal
  154
- Crankcase Assembly
  155
- Kickstarter Assembly
  155
- Kickstarter Installation
  155
- Front Wheel/Brake/Suspension/Steering
  158
- Front Wheel/Brake/Suspension/Steering Torque Values
  159
- Front Wheel/Brake/Suspension/Steering Service Information
  159
- Front Wheel/Brake/Suspension/Steering Specifications
  159
- Front Wheel/Brake/Suspension/Steering Troubleshooting
  160
- Front Wheel/Brake/Suspension/Steering Tools
  160
- Handlebar Removal
  161
- Handlebar Installation
  162
- Front Wheel Removal
  165
- Wheel Bearing
  166
- Front Wheel Inspection
  166
- Axle
  166
- Front Wheel Disassembly
  166
- Front Wheel Assembly
  167
- Front Wheel Installation
  168
- Front Brake Removal
  170
- Front Brake Inspection
  170
- Front Brake Disassembly
  170
- Front Brake Assembly
  171
- Front Brake Installation
  172
- Fork Removal
  172
- Fork Disassembly
  173
- Fork Inspection
  175
- Fork Spring
  175
- Fork Tube/Slider/Piston
  175
- Fork Assembly
  176
- Fork Oil Level
  178
- Fork Fluid Capacity
  178
- Recommended Fork Fluid
  178
- Fork Installation
  179
- Steering Stem Removal
  179
- Bearing Race Replacement
  180
- Bearing Race Installation
  181
- Rear Wheel/Brake/Suspension Service Information
  185
- Rear Wheel/Brake/Suspension Specifications
  185
- Rear Wheel/Brake/Suspension Torque Values
  185
- Rear Wheel/Brake/Suspension Tools
  185
- Rear Wheel/Brake/Suspension Troubleshooting
  186
- Rear Wheel Removal
  187
- Rear Wheel Inspection
  188
- Rear Wheel Disassembly
  189
- Rear Wheel Assembly
  189
- Wheel Bearing Installation
  190
- Rear Wheel Installation
  191
- Rear Brake Disassembly
  192
- Rear Brake Inspection
  192
- Rear Brake Removal
  192
- Rear Brake Assembly
  193
- Rear Brake Installation
  194
- Shock Absorber Removal
  194
- Shock Absorber Inspection
  195
- Shock Absorber Installation
  195
- Swingarm Inspection
  196
- Swingarm Removal
  196
- Swingarm Installation
  197
- Brake Pedal Removal/Disassembly
  197
- Brake Pedal Assembly/Installation
  198
- Ignition System Diagram
  200
- Ignition System Service Information
  202
- Ignition System Specifications
  202
- Ignition System Torque Values
  202
- Ignition System Tools
  203
- No Spark at Plug
  204
- Ignition System Troubleshooting
  204
- Ignition System Inspection
  205
- Ignition Coil Primary Peak Voltage
  205
- Ignition Pulse Generator Peak Voltage
  206
- Alternator Exciter Coil Peak Voltage
  207
- Ignition Coil Removal/Installation
  208
- Ignition Control Module Removal/Installation
  208
- Ignition Switch Removal/Installation
  209
- Ignition Switch Inspection
  209
- Engine Stop Switch Inspection
  209
- Ignition Timing
  210
- Wiring Diagram
  211
- Troubleshooting
  213
- Engine Does Not Start or Is Hard to Start
  213
- Engine Lacks Power
  214
- Poor Performance at Low and Idle Speed
  215
- Poor Performance at High Speed
  216
- Poor Handling
  216
- Index
  217

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