Honda VT250F Manuals

Manuals and User Guides for Honda VT250F. We have 3 Honda VT250F manuals available for free PDF download: Shop Manual, Owner's Manual

Honda VT250F Shop Manual (306 pages)

Brand: Honda | Category: Motorcycle | Size: 48.85 MB

Contents
2
General Information
3
General Safety
3
Service Rules
3
Specifications
4
Torque Values
6
Tools
8
Cable and Harness Routing
10
Lubrication
16
Lubrication Troubleshooting
17
Oil Level too Low
17
Oil Contamination
17
Engine Oil Level
18
Engine Oil & Filter Change
18
Oil Pressure Check
19
Oil Strainer Cleaning
19
Oil Pump Removal
21
Oil Pump Disassembly
22
Oil Pump Inspection
23
Oil Pump Assembly
24
Oil Pump Installation
25
Control Cable Lubrication
26
Lubrication Points
26
Maintenance
27
Maintenance Service Information
27
Maintenance Tools
28
Maintenance Schedule
29
Fuel Lines
30
Fuel Strainer
30
Throttle Operation
31
Carburetor Chock
32
Air Cleaner
32
Crankcase Breather
33
Spark Plugs
33
Recommended Spark Plug
33
Ignition System
34
Valve Clearance
34
Carburetor Synchronization
37
Carburetor Idle Speed
38
Radiator Coolant
38
Radiator Core
38
Cooling System Hoses and Connections
39
Cylinder Compression
39
Compression Pressure
39
Drive Chain
40
Battery
41
Brake Fluid
41
Brake Pad/Shoe Wear
42
Brake Pad Wear
42
Brake Shoe Inspection
42
Rear Brake Pedal
43
Brake Light Switch
43
Brake Pedal Height
43
Brake Pedal Free Play
43
Headlight Aim
44
Clutch
44
Side Stand
44
Suspension
45
Wheels
46
Recommended Tires and Tire Pressures
46
Steering Head Bearings
47
Nuts, Bolts, Fasteners
47
Fuel System Service Information
49
Fuel System Tools
49
Fuel System Specifications
49
Fuel System Troubleshooting
50
Engine Cranks but Won't Start
50
Hard Starting or Stalling after Starting
50
Lean Mixture
50
Carburetor Removal
51
Vacuum Chamber Removal
52
Vacuum Chamber Inspection
53
Vacuum Chamber Disassembly
53
Float Chamber Removal
54
Vacuum Chamber Assembly
54
Float Chamber Assembly
56
Float Level Inspection
57
Carburetor Separation
58
Carburetor Assembly
59
Carburetor Installation
61
Pilot Screw Adjustment
62
Idle Drop Procedure
62
Automatic Fuel Valve
63
Engine Removal/Installation Service Information
65
Engine Removal
66
Engine Installation
73
Cooling System Service Information
75
Cooling System Troubleshooting
75
Cooling System Specifications
75
Cooling System Testing
76
Coolant
76
Radiator Cap Inspection
76
Coolant Replacement
77
Radiator/Cooling Fan Removal
78
Radiator/Cooling Fan Disassembly
80
Radiator/Hose Inspection
81
Radiator/Hose Assembly
82
Radiator/Hose Installation
82
Thermostat Removal
83
Thermostat Inspection
84
Thermostat Installation
84
Temperature Sensor Removal
84
Temperature Sensor Inspection
85
Temperature Sensor Installation
85
Water Pump
85
Mechanical Seal Inspection
85
Water Pump Inspection
87
Water Pump Installation
87
Clutch Service Information
91
Clutch Specifications
91
Clutch Torque Values
91
Clutch Tools
91
Clutch Troubleshooting
92
Clutch Fluid Replacement/Air Bleeding
93
Clutch Fluid Draining
93
Clutch Fluid Filling
93
Clutch Master Cylinder
94
Master Cylinder I.D. Inspection
95
Master Piston O.D. Inspection
95
Clutch Slave Cylinder
97
Piston O.D. Inspection
98
Cylinder I.D. Inspection
98
Clutch Cover Removal
100
Starter Clutch Removal
100
Starter Clutch Disassembly
101
Starter Driven Gear Inspection
102
Starter Clutch Installation
102
Starter Clutch Assembly
103
Clutch Removal
104
Clutch Spring Inspection
106
Clutch Disc Inspection
106
Clutch Plate Inspection
106
Clutch Outer Inspection
107
Clutch Outer Installation
107
Clutch Cover Installation
110
Gearshift Linkage
111
Gearshift Linkage Service Information
112
Gearshift Linkage Troubleshooting
112
Hard to Shift
112
Transmission Jumps out of Gear
112
Gearshift Linkage Removal
113
Gearshift Linkage Installation
115
Shift Linkage Inspection
115
Alternator Service Information
120
Alternator Torque Valve
120
Alternator Tools
120
Flywheel Removal
121
Stator Removal
122
Stator Installation
122
Flywheel Installation
123
Cylinder Head/Valves Service Information
125
Cylinder Head/Valves Specifications
125
Cylinder Head/Valves Troubleshooting
126
Cylinder Head/Valves Tools
126
Camshaft Removal
127
Camshaft/Cam Holder Inspection
128
Camshaft Runout
129
Cam Inspection
129
Camshaft Oil Clearance Inspection
129
Cylinder Head Removal
130
Cylinder Head Disassembly
133
Cam Chain Guide and Cam Chain Tensioner Inspection
133
Cylinder Head Inspection
134
Rocker Arm Inspection
134
Rocker Arm Shaft and Spring Inspection
135
Valve Stem-To-Guide Clearance
135
Valve Guide Replacement
136
Valve Seat Inspection/Refacing
137
Cylinder Head Assembly
138
Cylinder Head Installation
140
Camshaft Installation
141
Crankcase
146
Crankcase Service Information
147
Crankcase Torque Values
147
Crankcase Disassembly
148
Crankcase Assembly
150
Crankshaft/Piston
152
Crankshaft/Piston Service Information
153
Crankshaft/Piston Specifications
153
Crankshaft/Piston Troubleshooting
154
Excessive Noise
154
Excessive Smoke
154
Overheating
154
Connecting Rod Removal
155
Piston Removal
156
Piston/Piston Ring Inspection
156
Crankshaft Removal
158
Bearing Inspection
159
Crankshaft Inspection
159
Cam Chain Length Measurement
159
Main Bearings
160
Bearing Selection
161
Connecting Rod Bearing Inserts
161
Main Bearing
162
Bearing Insert Thickness
162
Crankshaft Installation
163
Piston and Rod Installation
164
Transmission
167
Transmission Service Information
168
Transmission Specifications
168
Transmission Troubleshooting
168
Transmission Tools
168
Transmission Disassembly
170
Front Wheel/Suspension
171
Front Wheel/Suspension Service Information
172
Front Wheel/Suspension Specifications
172
Front Wheel/Suspension Torque Values
172
Front Wheel/Suspension Tools
172
Front Wheel/Suspension Troubleshooting
173
Hard Steering
173
Front Wheel Wobbling
173
Soft Suspension
173
Headlight Bulb Replacement
174
Instruments
176
Meter Bulb Replacement
176
Ignition Switch/Fuse Holder
178
Fuse Holder Installation
178
Ignition Switch Removal
179
Ignition Switch Disassembly
179
Ignition Switch Installation
179
Handlebars Removal
180
Handlebars Installation
182
Axle Inspection
186
Wheel Inspection
186
Wheel Bearing Inspection
187
Front Wheel Disassembly
187
Front Wheel Assembly
188
Front Wheel Installation
190
Front Fork Removal
191
Front Fork Disassembly
192
Inspection Fork Spring Free Length
194
Fork Tube/Fork Slider/Piston
194
Fork Tube
195
Bushing/Back-Up Ring
195
Steering Stem Removal
199
Ball Race Replacement
200
Bottom Cone Race Replacement
200
Hydraulic Brake
202
Hydraulic Brake Service Information
203
Hydraulic Brake Troubleshooting
203
Hydraulic Brake Specifications
203
Hydraulic Brake Torque Values
203
Brake Fluid Replacement/Air Bleeding
204
Brake Fluid Draining
204
Brake Fluid Filling
204
Brake Pad/Disc
206
Pad Replacement
206
Brake Master Cylinder
207
Brake Master Cylinder Disassembly
207
Master Cylinder O.D. Inspection
208
Master Cylinder Assembly
208
Brake Disk Thickness
209
Brake Disk Run-Out
209
Brake Caliper Removal
210
Brake Caliper Disassembly
210
Caliper Piston O.D. Inspection
211
Caliper Cylinder I.D. Inspection
211
Front Brake Caliper Assembly
212
Brake Caliper Installation
213
Rear Wheel/Suspension/Brake Service Information
215
Rear Wheel/Suspension/Brake Specifications
215
Rear Wheel/Suspension/Brake Torque Values
215
Rear Wheel/Suspension/Brake Troubleshooting
216
Rear Wheel/Suspension/Brake Tools
216
Rear Wheel Removal
217
Rear Wheel Disassembly
217
Rear Wheel Axle Inspection
217
Rear Wheel Bearing Play Inspection
218
Rear Wheel Rin Runout Inspection
218
Final Driven Sprocket Inspection
218
Damper Rubber Inspection
219
Brake Drum I.D.
219
Lining Thickness Inspection
219
Brake Panel Disassembly
220
Brake Panel Assembly
220
Rear Wheel Bearing Replacement
221
Driven Flange Bearing Replacement
221
Rear Wheel Assembly
222
Rear Wheel Installation
223
Shock Absorber Removal
223
Shock Absorber Disassembly
224
Shock Absorber Assembly
226
Rear Shock Absorber Installation
228
Suspension Linkage Removal
230
Suspension Linkage Disassembly
230
Linkage Bushing Inspection
230
Suspension Linkage Assembly
231
Swing Arm Removal
232
Swing Arm Disassembly
233
Swing Arm Inspection
234
Swing Arm Assembly
234
Battery/Charging System Service Information
237
Battery/Charging System Specifications
237
Battery/Charging System Troubleshooting
238
Battery Removal
239
Battery Testing Specific Gravity
239
Charging System
240
Battery Charging
240
Current Test
240
Stator Continuity Test
241
Voltage Regulator/Rectifier Test
241
Normal Direction: Continuity
241
Reverse Direction: no Continuity
241
Voltage Regulator Performance Test
242
Ignition System Service Information
243
Ignition System Specifications
243
Ignition System Troubleshooting
244
Engine Cranks but will Not Start
244
No Spark at Plug
244
Engine Tarts but Runs Poorly
244
Ignition Coil Removal
245
Ignition Coil Continuity Test
245
Ignition Coil Performance Test
245
Transistorized Ignition System
246
Pulse Generator Test
246
Pulse Generator Replacement
246
Spark Unit
246
Electric Starter Service Information
247
Electric Starter Troubleshooting
247
Electric Starter Specifications
247
Starter Motor will Not Turn
247
Starter Motor Removal
249
Starter Motor Brush Inspection
250
Starter Motor Commutator Inspection
250
Fiel Coil Inspection
251
Starter Motor Assembly/Installation
251
Starter Relay Switch Inspection
252
Clutch Diode Removal
252
Clutch Diode Inspection
252
Switches
253
Switches Service Information
253
Ignition Switch
254
Handle Bar Switch
254
Neutral Switch
255
Starter Switch
255
Engine Stop Switch
255
Front Brake Light Switch
256
Rear Brakelight Switch
256
Clutch Switch
256
Thermostatic Switch
257
Temperature Gauge
257
Tachometer
258
Oil Pressure Switch
258
Technical Features
259
General Vehicle Outline
260
Water-Cooled V-2 DOHC Engine
261
Cooling System
262
Cooling Water Flow
262
Planetary Gear-Type Change Mechanism
263
Bi-Starter Type Slant CV Carburetor
266
Bi-Starter Mechanism
266
The Hydraulic Clutch
267
Inboard Ventilated Disc Brake
268
Prolink Suspension
269
Operation and Effects of Prolink Suspension
269
Spring Characteristics
269
Damping Power Characteristics
270
Side Pipe-Type Double Cradle Frame
271
Troubleshooting
272
Engine Does Not Start or Is Hard to Start
272
Engine Lacks Power
273
Poor Performance at Low and Idle Speeds
274
Poor Performance at High Speed
274
Poor Handling
274
Electrical Quick Inspection Table
275
Carburetor Quick Inspection Table
280
Important Safety Notice
290
Fairing Service Information
295
Fairing Inspection and Adjustment
296
Adjustment of Headlight Aim
296
Windscreen Replacement
298
Removing the Fairing
298
Mounting the Fairing
299
Wiring Diagram
302

Honda VT250F Owner's Manual (96 pages)

Honda VT250F Motorcycle

Brand: Honda | Category: Motorcycle | Size: 1.76 MB

Honda VT250F Owner's Manual (96 pages)

Honda VT250F Motorcycle

Brand: Honda | Category: Motorcycle | Size: 1.81 MB

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