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Fireblade 929
Honda Fireblade 929 Manuals
Manuals and User Guides for Honda Fireblade 929. We have
1
Honda Fireblade 929 manual available for free PDF download: Manual
Honda Fireblade 929 Manual (489 pages)
Brand:
Honda
| Category:
Motorcycle
| Size: 56.71 MB
Table of Contents
General Information
1
Service Rules
1
Model Identification
1
Specifications
3
Torque Values
12
Tools
17
Lubrication and Seal Points
19
Cable and Harness Routing
23
Emission Control Systems
40
Body Panel Locations
44
Frame/Body Panels/Exhaust System
45
Seat Removal
46
Seat Installation
46
Pillion Seat/Rear Cowl Removal
46
Pillion Seat/Rear Cowl Installation
48
Middle/Lower Cowl Removal
49
Middle/Lower Cowl Installation
51
Upper Cowl Removal
53
Upper Cowl Installation
55
Front Fender Removal and Installation
58
Rear Fender Removal and Installation
58
Seat Rail Removal and Installation
61
Muffler/Exhaust Pipe Removal and Installation
63
Maintenance
70
Maintenance Specifications
71
Maintenance Schedule
72
Fuel Line Maintenance
73
Throttle Operation
74
Air Cleaner
74
Spark Plug Removal
75
Spark Plug Inspection
77
Valve Clearance Inspection
79
Valve Adjustment
82
Engine Oil/Oil Filter
84
Oil Level Inspection
84
Engine Oil and Filter Change
85
Engine Idle Speed
87
Radiator Coolant
87
Recommended Antifreeze
87
Secondary Air Supply System
88
Evaporative Emission Control System
89
Drive Chain Slack Inspection
89
Drive Chain Adjustment
89
Drive Chain Cleaning and Lubrication
90
Sprocket Inspection
90
Drive Chain Replacement
91
Brake Fluid
94
Brake Pad Wear
94
Brake System Inspection
95
Brake Light Switch
95
Brake Lever Adjustment
95
Brake Pedal Height Adjustment
95
Headlight Aim
96
Clutch System
96
Side Stand
97
Front Suspension Inspection
97
Front Suspension Adjustment
98
Spring Pre-Load Adjuster
98
Compression and Rebound Damping Adjusters
98
Compression Adjuster Standard Position
98
Rear Suspension Adjustment
99
Rebound Adjuster Standard Position
99
Wheels/Tires
101
Steering Head Bearings
101
Recommended Tire Pressure and Tire Size
101
Lubrication System
102
Lubrication System Troubleshooting
103
Oil Pressure Inspection
104
Oil Strainer/Pressure Relief Valve Removal
104
Oil Strainer/Pressure Relief Valve Inspection
105
Oil Pump Removal
106
Oil Pump Disassembly
107
Oil Pump Inspection
107
Oil Pump Assembly
108
Oil Pump Installation
109
Oil Cooler Removal
110
Oil Cooler Inspection
110
Oil Cooler Installation
111
Fuel System Diagram
113
Fuel System (Programmed Fuel Injection)
114
Fuel System Specifications
115
Fuel System Troubleshooting
116
Fuel System Location
117
Fuel System Diagram (Electrical)
119
PGM-FI (Programmed Fuel Injection) System Self-Diagnostics
121
Peak Voltage Inspection Procedure
123
Test Harness Connection
123
Test Harness Terminal Layout
124
PGM-FI Self-Diagnosis Malfunction Indicator Lamp Failure Codes
125
PGM-FI MIL 1 Blink (Map Sensor)
127
PGM-FI MIL 2 Blinks (Map Sensor)
129
PGM-FI MIL 7 Blinks (ECT Sensor)
131
PGM-FI MIL 8 Blinks (TP Sensor)
133
PGM-FI MIL 9 Blinks (IAT Sensor)
137
PGM-FI MIL 11 Blinks (Vehicle Speed Sensor)
139
PGM-FI MIL 12 Blinks (No. 1 Injector)
141
PGM-FI MIL 13 Blinks (No. 2 Injector)
144
PGM-FI MIL 14 Blinks (No. 3 Injector)
147
PGM-FI MIL 15 Blinks (No. 4 Injector)
150
PGM-FI MIL 18 Blinks (Cam Pulse Generator)
153
PGM-FI MIL 19 Blinks (Ignition Pulse Generator)
155
PGM-FI MIL 21 Blinks (O2 Sensor/California Type Only)
157
PGM-FI MIL 23 Blinks (O2 Sensor Heater/California Type Only)
159
PGM-FI MIL 33 Blinks (E2-Prom)
163
PGM-FI MIL 33 Blinks (Egcv/Air Intake Potentiometer Voltage)
165
PGM-FI MIL 35 Blinks (EGCV and Air Intake Valve Servo Motor)
167
Fuel Line Inspection
169
Fuel Pressure Inspection
169
Fuel Flow Inspection
171
Fuel Pump Inspection
172
Fuel Pump Removal
172
Fuel Cut Relay Inspection
173
Fuel Filter Replacement
173
Fuel Pump Installation
173
Fuel Tank Removal
174
Fuel Tank Installation
176
Air Cleaner Housing Removal
179
Air Cleaner Housing Installation
180
Throttle Body Removal
181
Throttle Body Vacuum Tube Routing
184
Throttle Body Installation
184
Injector Inspection
186
Injector Removal
186
Injector Installation
187
Pressure Regulator Removal and Installation
188
Fast Idle Wax Unit Disassembly
188
Fast Idle Wax Unit Inspection
189
Fast Idle Wax Unit Assembly
190
Starter Valve Disassembly
191
Starter Valve Synchronization
194
Map Sensor Output Voltage Inspection
196
IAT Sensor Removal and Installation
197
Map Sensor Removal and Installation
197
ECT Sensor Removal and Installation
198
Cam Pulse Generator Removal and Installation
198
TP Sensor Inspection
199
Bank Angle Sensor Inspection
201
Bank Angle Sensor Removal and Installation
201
Engine Stop Relay Inspection
202
ECM (Engine Control Module) System Inspection
202
Power/Ground Line Inspection
203
Pair Solenoid Valve Removal, Installation and Inspection
204
EVAP Purge Control Valve Removal
205
O2 Sensor Removal
205
EGCV and Air Intake Valve Inspection
207
Cable Adjustment
208
EGCV and Air Intake Valve Servo Motor Removal
210
Intake Valve Control Cable Adjustment
210
EGCV and Air Intake Valve Servo Motor Inspection
211
EGCV and Air Intake Valve Servo Motor Installation
211
EGCV Operating Inspection
214
EGCV Removal
214
EGCV Disassembly
215
EGCV Shaft Bushing Replacement
216
EGCV Assembly
217
EGCV Installation
220
Variable Air Intake Valve Disassembly
222
Variable Air Intake Valve Assembly
223
Cooling System
225
Cooling System Specifications
226
Cooling System Troubleshooting
226
Cooling System Testing
227
Coolant Hydrometer Test
227
Coolant Gravity Chart
227
Coolant Replacement
228
Radiator Cap/System Pressure Inspection
228
Thermostat Removal
230
Thermostat Inspection
230
Thermostat Housing Removal
231
Thermostat Housing Installation
231
Thermostat Installation
231
Radiator Removal
232
Radiator Disassembly
233
Radiator Assembly
234
Radiator Installation
236
Water Pump - Mechanical Seal Inspection
237
Water Pump Removal
237
Water Pump Istallation
239
Radiator Reserve Tank Removal
240
Radiator Reserve Tank Installation
241
Engine Removal/Installation
243
Lower Bracket Removal
244
Engine Removal Procedure
245
Engine Installation Procedure
248
Lower Bracket Installation
253
Cylinder Head/Valves
256
Cylinder Head/Valves Specifications
257
Cylinder Head/Valves Troubleshooting
258
Cylinder Compression Test
259
Cylinder Head Cover Removal
260
Cylinder Head Cover Disassembly
261
Camshaft Removal
262
Camshaft Holder Inspection
265
Cylinder Head Removal
267
Cylinder Head Disassembly
268
Cylinder Head Inspection
269
Valve Guide Replacement
272
Valve Seat Inspection/Refacing
273
Cylinder Head Installation
276
Camshaft Installation
278
Cylinder Head Cover Assembly
283
Cylinder Head Cover Installation
284
Cam Chain Tensioner Lifter Removal
286
Cam Chain Tensioner Lifter Installation
287
Clutch/Gearshift Linkage Specifications
289
Clutch/Gearshift Linkage Troubleshooting
290
Right Crankcase Cover Removal
291
Clutch Lifter Lever
292
Clutch Removal
292
Clutch Inspection
294
Clutch Outer Needle Bearing Replacement
296
Clutch Installation
297
Gearshift Linkage Removal
300
Gearshift Linkage Inspection
301
Shift Drum/Shift Fork Removal
301
Shift Drum/Shift Fork Inspection
302
Shift Drum/Shift Fork Installation
303
Gearshift Linkage Installation
304
Right Crankcase Cover Installation
305
Alternator/Starter Clutch
308
Alternator Cover Removal
309
Stator Removal
309
Flywheel Removal
310
Stator Installation
310
Starter Clutch Inspection
312
Starter Clutch Disassembly
312
Starter Clutch Assembly
313
Flywheel Installation
314
Alternator Cover Installation
315
Crankcase/Piston/Cylinder Specifications
317
Crankcase/Piston/Cylinder Troubleshooting
318
Crankcase Separation
319
Piston/Connecting Rod Removal
320
Piston Removal
320
Piston Disassembly
320
Piston Inspection
321
Cylinder Inspection
322
Connecting Rod Inspection
323
Crankpin Bearing Inspection
323
Crankpin Bearing Selection
324
Piston Assembly
326
Piston Installation
326
Crankcase Combination
328
Crankshaft/Transmission Specifications
331
Crankshaft/Transmission Troubleshooting
332
Crankshaft Removal
333
Primary Drive Sub-Gear Removal
333
Primary Drive Sub-Gear Installation
334
Starter Clutch Needle Bearing Replacement
335
Crankshaft Runout
336
Main Journal Bearing Check
336
Main Journal Bearing Selection
337
Main Journal Bearing Installation
338
Transmission Removal and Disassembly
339
Transmission Assembly
341
Transmission Installation
343
Front Wheel/Suspension/Steering Specifications
344
Front Wheel/Suspension/Steering Troubleshooting
345
Handlebars Removal
346
Handlebars Installation
348
Handlebar Weight Replacement
349
Front Wheel Removal
352
Front Wheel Inspection
353
Front Wheel Disassembly
355
Front Wheel Assembly
355
Front Wheel Installation
356
Fork Removal
358
Fork Disassembly
358
Fork Tube/Slider/Damper Check
361
Fork Tube Bushing Check
361
Fork Assembly
362
Fork Installation
366
Steering Stem Removal
367
Bearing Replacement
368
Steering Stem Installation
373
Steering Head Bearing Pre-Load
375
Rear Wheel/Suspension Specifications
376
Rear Wheel/Suspension Troubleshooting
377
Rear Wheel Removal
378
Rear Wheel Inspection
378
Rear Wheel Disassembly
379
Rear Wheel Assembly
381
Rear Wheel Installation
383
Suspension Linkage Removal
384
Shock Arm Bearing Replacement
385
Shock Absorber Removal
386
Suspension Linkage Installation
386
Shock Absorber Inspection
387
Needle Bearing Replacement
387
Shock Absorber Disposal Procedure
388
Shock Absorber Installation
388
Swingarm Removal
389
Swingarm Disassembly and Inspection
391
Pivot Bearing Replacement
394
Swingarm Assembly
397
Swingarm Installation
399
Hydraulic Brake
402
Hydraulic Brake Specifications
403
Hydraulic Brake Troubleshooting
404
Brake Fluid Replacement/Air Bleeding
405
Brake Fluid Draining
405
Brake Fluid Filling
406
Brake Bleeding
407
Brape Pad/Disc
408
Front Brake Pad Replacement
408
Rear Brake Pad Replacement
409
Front Master Cylinder Removal
411
Brake Disc Inspection
411
Front Master Cylinder Disassembly
412
Front Master Cylinder Inspection
413
Front Master Cylinder Assembly
414
Rear Master Cylinder Removal
417
Rear Master Cylinder Disassembly
417
Rear Master Cylinder Inspection
418
Rear Master Cylinder Assembly
419
Rear Master Cylinder Installation
420
Front Brake Caliper Removal
421
Front Brake Caliper Disassembly
421
Front Brake Caliper Inspection
422
Front Brake Caliper Assembly
423
Front Brake Caliper Installation
424
Rear Brake Caliper Removal
425
Rear Brake Caliper Disassembly
425
Rear Brake Caliper Inspection
426
Rear Brake Caliper Assembly
426
Rear Brake Caliper Installation
427
Brake Pedal Removal
428
Brake Pedal Installation
428
Battery/Charging System
431
Battery/Charging System Specifications
432
Battery/Charging System Troubleshooting
433
Battery Removal and Installation
435
Voltage Inspection
435
Battery Charging
435
Charging System Inspection
437
Current Leakage Inspection
437
Charging Voltage Inspection
437
Alternator Charging Coil Inspection
438
Regulator/Rectifier System Inspection
438
Regulator/Rectifier Removal and Installation
439
Ignition System Specifications
440
Ignition System Troubleshooting
442
Ignition System Inspection
443
Ignition Coil Primary Peak Voltage
443
Ignition Pulse Generator Peak Voltage
444
Ignition Pulse Generator Removal
445
Ignition Pulse Generator Installation
446
Ignition Timing
447
Electric Starter Specifications
449
Electric Starter Troubleshooting
450
Starter Motor Removal
452
Starter Motor Disassembly
452
Starter Motor Inspection
453
Starter Motor Assembly
455
Starter Motor Installation
457
Starter Relay Switch Operation Inspection
458
Ground Line Inspection
458
Diode Removal, Inspection and Installation
459
Continuity Inspection
459
Lights/Meters/Switches Service Information
460
Lights/Meters/Switches Specifications
461
Lights/Meters/Switches Troubleshooting
462
Headlight Bulb Replacement
463
Headlight Removal and Installation
464
Turn Signal Bulb Replacement
465
Turn Signal Bulb Removal/Installation
465
Tail/Brake Light Bulb Replacement
466
Tail/Brake Light Removal/Installation
466
License Light Bulb Replacement
466
Combination Meter Removal and Disassembly
467
Combination Meter Assembly
468
Speedometer/Vehicle Speed Sensor Voltage Inspection
469
Speedometer/Speed Sensor Output Signal Inspection
469
Speedometer/Vehicle Speed Sensor Removal/Installation
470
Tachometer Inspection
471
Coolant Temperature Gauge/Sensor Inspection
472
Thermo Sensor Unit Inspection
472
Cooling Fan Motor Switch Inspection
473
Oil Pressure Switch Inspection
474
Cooling Fan Motor Switch Removal/Installation
474
Oil Pressure Switch Removal/Installation
475
Fuel Reserve Sensor Inspection
476
Ignition Switch Inspection
476
Handlebar Switches
477
Ignition Switch Removal/Installation
477
Clutch Switch
479
Neutral Switch
479
Side Stand Switch
479
Horn
481
Turn Signal Relay Inspection
481
Technical Features
482
H-VIX
482
EGCV Control
482
Intake Valve Control
482
Troubleshooting
485
Engine Does Not Start or Is Hard to Start
485
Engine Lacks Power
486
Poor Performance at Low and Idle Speed
487
Poor Performance at High Speed
488
Poor Handling
488
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