Honda 2000-VTR1000 SP1 Manuals

Manuals and User Guides for Honda 2000-VTR1000 SP1. We have 1 Honda 2000-VTR1000 SP1 manual available for free PDF download: Owner's Manual

Honda 2000-VTR1000 SP1 Owner's Manual (268 pages)

Brand: Honda | Category: Motorcycle | Size: 19.63 MB

Important
3
Safety Messages
3
Damage Prevention Messages
3
Hrc Vtr1000 Sp-1
4
Contents
5
To the New Owner
7
Importance of Proper Preparation
7
Parts Availability
7
How to Use this Manual
7
Operating Instructions
8
Fuel
9
Coolant
9
Basic Operation
10
Starting the Engine
10
Stopping the Engine
10
Warming-Up the Engine
11
Break-In Procedure
11
New Machine
11
Reconditioned Machine
11
Controls
12
Clutch
12
Clutch Lever
12
Throttle Grip
12
Front Brake Lever
13
Brake Pedal Height
13
Gearshift Pedal Height
14
Steering Damper
14
Service Data
16
Specifications
17
Lubrication System
18
Hydraulic Brakes
21
Battery/Charging System
21
Ignition System
21
Lights/Meters/Switches
21
Torque Values
22
Standard
22
Engine
22
Frame
23
Oil Filter Boss
23
Engine Hanger Tightening Points
24
Tools
25
Special
25
Common
25
Lubrication & Seal Points
26
Cable & Harness Routing
29
Parts View
30
Wiring Diagram
37
Service and Maintenance
38
Maintenance Schedule
39
Pre-Ride Inspection
39
Warming-Up Inspection
40
Ride Inspection
40
After Ride Inspection
40
Replacement Parts
40
Fuel Line
41
Spark Plug
41
Valve Clearance
42
Flash over
42
Spark Plug Cap
42
Inspection
42
Engine Oil/Oil Filter
44
Oil Level Inspection
44
Oil Change
44
Capacity
44
Oil Filter Change
45
Cooling System Inspection
46
Coolant Overflow Catch Tank
46
Drive Chain
47
Coolant Temperature Meter
47
Drive Chain Slack Inspection
47
Drive Chain Slack Adjustment
48
Wheel Alignment
48
Drive Chain Roller
49
Drive/Driven Sprockets
49
Drive Sprocket Replacement
49
Replacement
49
Brake Fluid
50
Driven Sprocket Replacement
50
Front Brake Master Cylinder
50
Rear Master Cylinder
50
Brake Pad Wear
51
Brake System
51
Brake Discs
51
Service Limit
51
Clutch System/Clutch Fluid
52
Exhaust Pipe/Muffler
52
Front Suspension
52
System Inspection
52
Fork
53
Rear Suspension
53
Nuts, Bolts, Fasteners
54
Wire Locking
54
Example in Case the Oil Drain Plug
55
Wheels and Tires
56
Handlebar
57
Steering Head Bearing
57
Torque
57
Cleaning
58
Storage
58
Preparing the Motorcycle for Storage
58
Removal from Storage
58
Lubrication System
60
Service Information
60
Troubleshooting
60
Oil Strainer/Pressure Relief Valve
61
Oil Pan Removal
61
Oil Pump
62
Removal
62
Oil Cooler
63
Oil Tank
64
Installation
64
Fuel System (Programmed Fuel Injection)
66
Fuel System Troubleshooting
67
System Location
68
PGM-FI Troubleshooting
69
PGM-FI Self-Diagnosis Malfunction Indicator Lamp Failure Codes
70
Fuel Line Inspection
71
Fuel Pressure Inspection
71
Fuel Pump Flow Inspection
72
Fuel Tank/Fuel Pump
73
Fuel Pump Relay
75
Bank Angle Sensor
76
Signal Line
76
Power Input Line
76
Fuel Pump Relay Connector
76
BARO/MAP Sensor
77
Output Voltage Inspection
77
BARO/MAP Sensor Removal/Installation
77
Connection
77
IAT Sensor
78
Cam Pulse Generator
78
ECT Sensor
78
TP Sensor
79
Input Voltage Inspection
79
Output Voltage Inspection with Throttle Fully Open
79
Output Voltage Inspection with Throttle Fully Closed
79
ECM (Engine Control Module)
80
Power/Ground Line Inspection
80
Ground Line
80
Throttle Body/Air Box
81
Disassembly
82
Assembly
83
Cooling System
88
Engine Temperature too High
88
Engine Temperature too Low
88
Coolant Leaks
88
System Illustration
89
Cooling System Inspection
90
Radiator Cap
90
Radiator
90
Water Pump
92
Mechanical Seal Inspection
92
Engine Removal/Installation
94
Engine Hanger Tightening Sequence
95
Cylinder Head/Valves
98
Compression too Low, Hard Starting or Poor Performance at Low Speed
98
Excessive Noise
98
Excessive Smoke
98
Camshaft Removal
99
Rear Cylinder Camshaft
99
Front Cylinder Camshaft
99
Cylinder Head Removal
101
Cylinder Head Disasembly
101
Valve Seat Inspection/Refacing
102
Valves
102
Spring Retainer/Spring Seat
102
Refacing
103
Cylinder Head Assembly
104
Cylinder Head Installation
105
Camshaft Installation
105
Cam Gear Train
108
Clutch/Gearshift Linkage
110
Clutch Lever too Hard
110
Clutch Slips When Accelerating
110
Hard to Shift
110
Clutch Master Cylinder
111
Clutch Slave Cylinder
112
Clutch
112
Clutch Lifter Plate/Bearing
114
Clutch Outer
115
Clutch Disc
115
Clutch Plate
115
Pressure Plate
116
Clutch Center B
116
Clutch Center Guide
116
Clutch Center/Clutch Lifter Cam Plate
116
Clutch Lifter Rod
117
Back Torque Limiter
122
Back Torque Limiter Effect Is Poor or Does Not Effect
122
Back Torque Limiter Excessively Effect (Less Engine Brake)
122
Adjustment
123
Pressure Plate-To-Clutch Center B Clearance Adjustment
123
Clutch Plate Thickness
123
Clutch Center Stroke Adjustment
124
Stroke Shim Thickness
124
Clutch Spring Initial Tension Adjustment
125
Gearshift Linkage
126
Primary Drive Gear
126
Alternator/Starter Clutch
128
Engine Does Not Turn
128
Alternator Stator
129
Alternator Cover Removal
129
Stator Replacement
129
Alternator Cover Installation
130
Flywheel Removal
131
Starter Clutch
131
Flywheel Installation
132
Torque Limiter/Starter Idle Gear
132
Crankcase/Transmission
134
Transmission Jumps out of Gear
134
Excessive Engine Noise
134
Crankcase Separation
135
Transmission
136
Removal/Disassembly
136
Crankcase Combination
137
Crankshaft/Piston/Cylinder
140
Compressor too Low, Hard Starting or Poor Performance
140
Abnormal Noise
140
Crankshaft
141
Main Journal Bearing
142
Bearing Thickness
142
Specified Oil Clearance
142
Crankpin Bearing
143
Crankpin Bearing Selection
143
Piston/Cylinder
144
Piston Removal
144
Piston Disassembly/Inspection
144
Piston Assembly
145
Piston Installation
145
Front Cylinder Piston
146
Rear Cylinder Piston
146
Front Wheel/Suspension/Steering
148
Steers to One Side or Does Not Track Straight
148
Front Wheel Wobbling
148
Soft Suspension
148
Front Wheel
149
Wheel Rim Inspection
149
Wheel/Tire Balance
150
Disassembly/Wheel Bearing Replacement
150
Installation/Axle Distance Adjustment
153
Front Axle Installed View from Forward
154
Steering Stem
158
Rear Wheel/Suspension
162
Hard Suspension
162
Rear Wheel Wobbling
162
Rear Wheel
163
Wheel Bearing Replacement
164
Driven Flange Bearing Replacement
166
Suspension Linkage
170
Shock Absorber
170
Nitrogen Releasing Procedure
171
Swingarm
172
Brake System
178
Brake Lever (Pedal) Soft or Spongy
178
Brake Lever (Pedal) Hard
178
Brake Drag
178
Brake Pad Replacement
179
Front Brake Pad Replacement
179
Rear Brake Pad Replacement
180
Front Brake Caliper
181
Rear Brake Caliper
182
Front Master Cylinder
184
Rear Master Cylinder
185
Disassembly/Inspection/Assembly
186
Electrical Equipment
188
Battery
189
Alternator Inspection
189
Charging Current/Time
189
Removal/Installation
189
Tachometer
190
Water Temperature Meter/Sensor
190
Meter Inspection
190
Starter/Engine Stop Switch
191
Sensor Inspection
191
Machine Setting
192
PGM-FI Setting
193
Control Box Function
193
Setting Box Connection and Functional Check
193
Setting Procedure
194
Setting Box Removal
194
Engine Does Not Running
194
With the Engine Running
194
Optional Transmission Gear
195
Mainshaft
195
Countershaft
195
M3/M4 Gear Combination Table
196
Speed List (11,000 Rpm) Primary Reduction: 40/68, Tire Radius: 0.315 M
197
Racing Kit
198
Engine Performance Kit
199
Frame Performance Kit
201
Crankcase Chamfering
204
Lower Crankcase
204
Frame Modifying
205
Schematic Diagram
206
Swingarm Modifying
207
2000-VTR1000 SP-1 Parts List
208
Instructions for Use of Parts List
209
How to Order Parts
209
How to Read this Parts List
209
Important Information
209
E-1 Cylinder Head Cover 2000 VTR1000SP-1
210
E-2 Cylinder Head FR 2000 VTR1000SP-1
211
E-3 Cylinder Head RR 2000 VTR1000SP-1
212
E-4 Cam Shaft/Valve 2000 VTR1000SP-1
213
E-5 R.h.crankcase Cover 2000 VTR1000SP-1
215
E-6 Water Pump 2000 VTR1000SP-1
216
E-7 Clutch 2000 VTR1000SP-1
217
E-8 Starting Clutch 2000 VTR1000SP-1
218
E-9 Generator 2000 VTR1000SP-1
219
E-10 L.H. Crankcase Cover 2000 VTR1000SP-1
220
E-11 Starting Motor 2000 VTR1000SP-1
221
E-12 Oil Pump 2000 VTR1000SP-1
222
E-13 Crankcase 2000 VTR1000SP-1
223
E-14 Crankshaft 2000 VTR1000SP-1
224
E-15 Transmission 2000 VTR1000SP-1
225
E-16 Gearshift 2000 VTR1000SP-1
227
E-17 Throttle Body 2000 VTR1000SP-1
228
E-18 Throttle Body 2000 VTR1000SP-1
229
F-1 Cable Handle Pipe 2000 VTR1000SP-1
230
F-2 FR. Brake 2000 VTR1000SP-1
231
F-3 Clutch Master Cylinder 2000 VTR1000SP-1
232
F-4 Steering 2000 VTR1000SP-1
233
F-5 FR. Fender 2000 VTR1000SP-1
234
F-6 FR. Cushion 2000 VTR1000SP-1
235
F-7 FR. Wheel 2000 VTR1000SP-1
236
F-8 RR. Brake 2000 VTR1000SP-1
237
F-9 RR. Wheel 2000 VTR1000SP-1
238
F-10 Fuel Tank 2000 VTR1000SP-1
239
F-11 Fuel Pump 2000 VTR1000SP-1
240
F-12 Seat 2000 VTR1000SP-1
241
F-13 Air Box/Breather Case 2000 VTR1000SP-1
242
F-14 Exh. Muffler 2000 VTR1000SP-1
243
F-15 Step/Pedal 2000 VTR1000SP-1
244
F-16 Drive Chain/Swingarm 2000 VTR1000SP-1
245
F-17 RR. Cushion 2000 VTR1000SP-1
246
F-18 Battery 2000 VTR1000SP-1
247
F-19 Wire Harness 2000 VTR1000SP-1
248
F-20 Frame Body 2000 VTR1000SP-1
249
F-21 Oil Cooler 2000 VTR1000SP-1
250
F-22 Radiator 2000 VTR1000SP-1
251
F-23 Fairing 2000 VTR1000SP-1
252
Kit
253
K-1
253
K-2
254
K-3
255
K-4
256
K-5
257
2000-VTR1000 SP-1 Part No. Index
258

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Honda 2000-VTR1000 SP1 Owner's Manual (268 pages)

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