Honda 1983 ATC 250R Manuals

Manuals and User Guides for Honda 1983 ATC 250R. We have 2 Honda 1983 ATC 250R manuals available for free PDF download: Shop Manual, Owner's Manual

Honda 1983 ATC 250R Shop Manual (245 pages)

'85-'86

Brand: Honda | Category: Motorcycle | Size: 66.8 MB

Important Safety Notice
3
Contents
4
General Information: Contents
5
General Safety
5
Service Rules
5
Model Identification
6
Specifications
7
Standard Torque Values
10
Tools
11
Cable and Harnes Routing
12
Optional Parts List
17
Noise Emission Control System (USA Only)
17
Maintenance: Contents
19
Service Information
19
Transmission Oil
19
Maintenance Schedule
20
Periodic Replacement Parts
21
Transmission Oil Level Check
22
Transmission Oil Change
22
Air Cleaner
23
Element Holding Bracket Screw
23
Spark Plug
24
Carburetor Idle Speed
24
Radiator Coolant
25
Radiator Core
26
Cooling System
26
Fuel Line
26
Fuel Strainer Screen
27
Cylinder Compression
27
Ignition Timing
27
Throttle Operation
28
Drive Chain Inspection
28
Drive Chain Adjustment
29
Drive Chain Slider
30
Front Suspension
31
Rear Suspension
31
Swing Arm Bearings
32
Brake System
32
Rear Brake Pedal Height
33
Parking Brake
33
Brake Pads
34
Brake Fluid
35
Clutch System
35
Spark Arrester (USA Only)
36
Lighting Equipments
37
Tires
37
Steering Head Bearings
37
Nuts, Bolts, Fasteners
38
Control Cable Lubrication
38
Lubrication Points
39
Fuel System: Contents
42
Fuel System: Service Information
42
Fuel System: Troubleshooting
42
Fuel Tank Removal
43
Fuel Tank Installation
44
Air Cleaner Case Removal
45
Air Cleaner Case Installation
46
Crankcase Breather
47
Carburetor Removal/Disassembly
48
Throttle Valve
48
Carburetor Body
49
Carburetor Assembly/Installation
51
Float Level Inspection
53
Air Screw Adjustment
54
Altitude and Temperature Adjustment
55
Carburetor Removal
56
Carburetor Disassembly
56
Connecting Tube Bands
56
Carburetor Assembly
60
Carburetor Installation
62
Reed Valve Removal
64
Reed Valve Inspection
64
Reed Valve Installation
64
Carburetor Theory
65
Float Chamber
65
Starting/Idle Circuit
65
Slow Circuit
65
Main Circuit
66
Carburetor Operation
66
Idle Mixture and Idle Speed
66
Engine Removal/Installation
68
Engine Removal/Installation: Contents
69
Engine Removal
70
Engine Installation
72
Cylinder Head/Cylinder/Piston
74
Cylinder Head/Cylinder/Piston: Contents
75
Cylinder Head/Cylinder/Piston: Service Information
75
Cylinder Head/Cylinder/Piston: Troubleshooting
76
Cylinder Head Removal
77
Cylinder Head Inspection
77
Cylinder Head Installation
78
Cylinder/Piston Removal
79
Cylinder/Piston Inspection
80
Cylinder/Piston Installation
83
Alternator
86
Alternator: Table of Contents
87
Alternator: Service Information
87
Alternator Removal
88
Rotor Removal
88
Alternator Installation
89
Stator Removal/Installation
89
Rotor Installation
89
Clutch/Gearshift Linkage/Kick Starter
92
Clutch/Gearshift Linkage/Kick Starter: Table of Contents
93
Clutch/Gearshift Linkage/Kick Starter: Service Information
93
Clutch/Gearshift Linkage/Kick Starter: Troubleshooting
94
Clutch
95
Right Crankcase Cover Removal
95
Clutch Disassembly
95
Clutch Inspection
97
Clutch Installation
99
Right Crankcase Cover Installation
102
Clutch Lifter
103
Shift Linkage Removal
104
Clutch Lifter Inspection
104
Shift Linkage Inspection
106
Shift Linkage Installation
107
Kick Starter Removal
108
Kick Starter Inspection
109
Kick Starter Installation
110
Transmission/Crankshaft/Balancer
112
Transmission/Crankshaft/Balancer: Contents
113
Transmission/Crankshaft/Balancer: Service Information
113
Transmission/Crankshaft/Balancer: Troubleshooting
114
Balancer Removal
115
Balancer Inspection
116
Bearing Replacement
116
Balancer Installation
117
Crankcase Separation
118
Transmission Removal
119
Transmission Inspection
119
Transmission Installation
121
Crankshaft
123
Crankshaft Inspection
124
Crankshaft Installation
125
Bearing Replacement: Right Crankcase
125
Bearing Replacement: Left Crankcase
126
Crankcase Assembly
127
Cooling System: Overview
130
Cooling System: Contents
131
Cooling System: Service Information
131
Cooling System: Troubleshooting
131
Cooling System Inspection
132
Coolant Replacement
132
Water Pump
134
Radiator Removal/Installation
134
Mechanical Seal Inspection
134
Water Pump Removal
135
Water Pump Inspection
136
Mechanical Seal/Bearing Replacement
136
Water Pump Installation
137
Front Wheel/Suspension/Steering
138
Front Wheel/Suspension/Steering: Contents
139
Front Wheel/Suspension/Steering: Service Information
139
Front Wheel/Suspension/Steering: Troubleshooting
140
Handlebar Removal
141
Handlebar Installation
142
Clutch/Parking Brake Lever Bracket
143
Front Wheel Removal
144
Front Axle Inspection
145
Wheel Bearing Inspection
145
Wheel Bearing Replacement
145
Tire Removal
147
Tire Repair
148
Tire Assembly
150
Front Wheel Installation
151
Front Fork Removal
152
Front Fork Disassembly
152
Fork Spring
155
Fork Tube/Slider/Piston
155
Bushing/Back up Ring Assembly
156
Front Fork Installation
159
Steering Stem Removal
160
Steering Stem Installation
163
Rear Wheel/Drive Mechanism
166
Rear Wheel/Drive Mechanism: Contents
167
Rear Wheel/Drive Mechanism: Service Information
167
Rear Wheel/Drive Mechanism: Troubleshooting
168
Rear Wheel Removal/Disassembly/Installation
169
Rear Axle Removal
169
Rear Axle Inspection
172
Rear Axle Installation
173
Rear Wheel Bearings
175
Bearing Holder Removal
175
Bearing Holder Installation
177
Rear Suspension: Overview
180
Rear Suspension: Contents
181
Rear Suspension: Service Information
181
Rear Suspension: Troubleshooting
182
Shock Absorber Removal
183
Shock Absorber Disassembly
184
Shock Absorber Inspection
184
Servicing the Reservoir
186
Rear Suspension Installation
191
Suspension Linkage Removal
192
Suspension Linkage Inspection
193
Suspension Linkage Installation
193
Swing Arm Removal
194
Swing Arm Inspection
196
Pivot Bearing Replacement
196
Swing Arm Installation
197
Hydraulic Disc Brakes
200
Hydraulic Disc Brakes: Contents
201
Hydraulic Disc Brakes: Service Information
201
Hydraulic Disc Brakes: Troubleshooting
202
Brake Fluid Replacement/Bleeding
203
Brake Fluid Draining
203
Brake Fluid Filling/Bleeding
204
Brake Pad Replacement
206
Front Brake
206
Rear Brake
209
Brake Disc Inspection
211
Brake Disc Removal/Installation
212
Front Caliper Removal
212
Front Caliper Disassembly
213
Front Caliper Inspection
214
Front Caliper Assembly
214
Rear Caliper Removal
215
Rear Caliper Disassembly
216
Rear Caliper Inspection, Assembly
217
Parking Brake Mechanism
217
Front Master Cylinder Removal
220
Front Master Cylinder Disassembly
220
Front Master Cylinder Inspection
220
Front Master Cylinder Assembly
221
Front Master Cylinder Installation
221
Rear Master Cylinder Removal
221
Rear Master Cylinder Disassembly
222
Rear Master Cylinder Inspection
222
Rear Master Cylinder Assembly
222
Rear Master Cylinder Installation
223
Rear Brake Pedal Removal
223
Rear Brake Pedal Installation
223
Rear Fender/Seat/Exhaust System: Contents
225
Rear Fender/Seat/Exhaust System: Service Information
225
Rear Fender/Seat: Overview
225
Rear Fender/Seat: Removal
226
Rear Fender/Seat: Installation
226
Exhaust System: Overview
226
Exhaust Chamber Removal
227
Exhaust Chamber Installation
227
Exhaust Muffler Removal/Installation
228
Electrical System Overview
230
Electrical System: Contents
231
Electrical System: Service Information
231
Electrical System: Troubleshooting
231
Ignition System
232
Ignition Coil
232
Exciter Coil
233
CDI Unit
234
Headlight
235
Headlight Bulb Replacement
235
Pulse Generator
235
Taillight Bulb Replacement
236
Lighting Coil Inspection
236
AC Regulator
237
Switches
238
Wiring Diagram '85
239
Wiring Diagram after '85
240
Troubleshooting: Contents
241
Engine Does Not Start or Is Hard to Start
241
Engine Lacks Power
242
Poor Performance at Low and Idle Speeds
243
Poor Performance at High Speeds
244
Poor Handling
244

Honda 1983 ATC 250R Owner's Manual (66 pages)

HONDA

Brand: Honda | Category: Motorcycle | Size: 1.93 MB

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Honda 1983 ATC 250R Manuals

Honda 1983 ATC 250R Shop Manual (245 pages)

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Honda 1983 ATC 250R Owner's Manual (66 pages)

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