Hisun Motors SECTOR 450 Manuals

Manuals and User Guides for Hisun Motors SECTOR 450. We have 1 Hisun Motors SECTOR 450 manual available for free PDF download: Maintenance Handbook

Hisun Motors SECTOR 450 Maintenance Handbook (112 pages)

Brand: Hisun Motors | Category: Utility Vehicle | Size: 2.37 MB

Table of Contents
2
General Information
13
Watnings , Cautions and Notes
13
Description
14
Identification Code
15
Frame no
15
Engine no
15
Safety
16
Handing Gasoline Safely
16
Cleaning Parts
17
Warning Labels
17
Serial Numbers
18
Fasteners
18
Torque Specifications
18
Self-Locking Fasteners
18
Washers
18
Cotter Pins
19
Snap Rings and E-Clips
19
Shop Supplies
20
Lubricants and Fluids
20
Engine Oils
20
Greases
20
Brake Fluid
21
Coolant
21
Cleaners, Degreasers and Solvents
21
Gasket Sealant
21
Gasket Remover
22
Thread Locking Compound
22
Basic Tools
22
Screwdrivers
23
Wrenches
23
Adjustable Wrenches
24
Socket Wrenches, Ratchets and Handles
24
Impact Drivers
25
Allen Wrenches
25
Torque Wrenches
25
Torque Adapters
26
Pliers
27
Snap Ring Pliers
27
Hammers
28
Ignition Grounding Tool
28
Precision Measuring Tools
28
Feeler Gauge
29
Calipers
29
Micrometers
30
Adjustment
30
Care
31
Metric Micrometer
31
Standard Inch Micrometer
32
Telescoping and Small Bore Gauges
33
Dial Indicator
33
Compression Gauge
34
Multimeter
34
Cltp-On Ammeter
34
Magneto Puller
35
Electrical System Fundamentals
35
Voltage
35
Resistance
35
Amperage
35
Basic Service Methods
36
Removing Frozen Fasteners
37
Removing Broken Fasteners
37
Repairing Damaged Threads
38
Stud Removal/Installation
38
Removing Hoses
38
Bearings
39
Removal
39
Installation
40
Interference Fit
40
Seal Replacement
42
Storage
42
Storage Area Selection
42
Preparing the Motorcycle for Storage
42
Returning the UTV to Service
43
Trovbleshooting
43
Engine Principles and Operating Requirements
44
Starting the Engine
44
Engine Is Cold
45
Engine Is Warm
45
Flooded Engine
45
Engine will Not Start
46
Identifying the Problem
46
Spark Test
47
The Starter Cannot Work Repeatedly or Can Only Work Slowly
48
Poor Engine Performance
48
The Engine Starts Slowly or Difficultly
48
Engine Backfires, Cuts out or Misfires During Acceleration
48
The Engine Is Not Idling or Cannot Idle Stably
49
Poor Fuel Mileage
49
Engine will Not Idle or Idles Roughly
49
Low Engine Power
49
Poor Idle or Low Speed Performance
51
Poor High Speed Performance
51
Fuel System
51
Rich Mixture
52
Lean Mixture
52
Engine
52
Engine Smoke
52
Black Smoke
52
Blue Smoke
52
White Smoke or Steam
53
Low Engine Compression
53
High Engine Compression
53
Engine Overheating (Cooling System)
53
Engine Overheating (Engine)
54
The Ignition Advance Angle Is too Large
54
Detonation
54
Power Loss
54
Engine Noises
55
Englne Lubrication
55
High Oil Consumption or Excessive
56
Exhaust Smoke
56
Low Oil Pressure
56
High Oil Pressure
56
No Oil Pressure
56
Oil Level too Low
56
Oil Contamination
57
Cylinder Leak down Test
57
Electrical Testing
59
Preliminary Checks and Precautions
59
Intermittent Problems
60
Electrical Component Replacement
61
Test Equipment
61
Ammeter
61
Self-Powered Test Light
61
Ohmmeter
61
Jumper Wire
62
Test Procedures
63
Voltage Test
63
Voltage Drop Test
63
Peak Voltage Test
64
Continuity Test
64
Testing for a Short with a Self-Powered Test Light or Ohmmeter
64
Testing for a Short with a Test Light or Voltmeter
65
Brake System
65
Soft or Spongy Brake Lever or Pedal
65
Brake Drag
66
Hard Brake Lever or Pedal Operation
66
Brake Grabs
67
Brake Squeal or Chatter
67
Leaking Brake Caliper
67
Leaking Master Cylinder
67
Specifications
69
How to Use Conversion Table of Unit
69
How to Use Conversion Table
69
Definition of Unit
69
Geberar Specifications
70
Engine Specifications
73
Chassis Specifications
79
Electrical Specifications
81
Tightening Torques
83
Engine Tightening Torques
83
Chassis Tightening Torques
86
General Tightening Torque Specifications
88
Lubrication Pionts and Lubricant Types
89
Engine
89
Chassis
90
Hydrographic Chart
91
Lubrication Oil Way
92
Maintence and Adjustment of the Utv
93
Maintenance Schedule
93
Engine
95
Adjusting the Valve Clearance
95
Checking the Spark Plug
97
Checking the Ignition Timing
98
Measuring the Compression Pressure
99
Checking the Engine Oil Level
101
Changing the Engine Oil
102
Chassis
104
Cleaning the Air Filter
104
Checking the Coolant Level
105
Changing the Coolant
106
Checking the Coolant Temperature Warning Light
109
Checking the V-Belt
110
Cleaning the Spark Arrester
111
Adjusting the Brake Pedal
111
Adjusting the Parking Brake
112

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Hisun Motors SECTOR 450 Maintenance Handbook (112 pages)

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