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1D81C
Hatz Diesel 1D81C Manuals
Manuals and User Guides for Hatz Diesel 1D81C. We have
1
Hatz Diesel 1D81C manual available for free PDF download: Workshop Manual
Hatz Diesel 1D81C Workshop Manual (194 pages)
1 D series
Brand:
Hatz Diesel
| Category:
Engine
| Size: 4.89 MB
Table of Contents
Table of Contents
3
Foreword
5
General Information
7
Engine Illustrations
8
Engine 1D30, 1D31, 1D40, 1D41, 1D50, 1D60, 1D80, 1D81, 1D90 S/Z/T/U View
8
Noise-Optimized Version Engine A1D35, A1D40, A1D41 S/Z/T/U View
9
Fully Encapsulated Version Engine 1D30C, 1D31C, 1D40C, 1D41C, 1D60C, 1D80C, 1D81C View
10
Engine 1D90 V/W View
11
Technical Data
12
Type Plate Data
15
EPA / Carb Type Plate Data
16
Engine Family
16
Engine Number
16
Type / Spec./ FDT
16
Lubrication Oil Circuit
17
Special Tools and Workshop Equipments
18
Jointing Material / Sealing and Bonding Agents
22
Additional Equipment
23
A 01.00 Fuel
24
A 01.10 Fuel Tank
24
Fuel Tank View
25
Fuel Feed Pump Drive
26
A 01.40 Fuel Feed Pumps
26
Fuel Feed Pump View
27
A 02:00 Combustion Air
28
A 02.10 Oil Bath Air Filters
28
Oil Bath Air Filters View
29
Dry Type Air Filter - Version a 01.11.1
30
Dry Type Air Filter - Version a 02.11.2
30
Dry Type Air Filter - Version a 02.11.3
32
Dry Type Air Filter - Version a 02.11.4 (a 1 D...)
32
Service Indicators; Vacuum Gauges
34
A 02.13 Service Indicators
34
A 02.20 Pre-Cleaners; Cyclons
36
Exhaust-Silencers, High Performance / Protection Guard
38
A 03.00 Exhausts
38
A 03.12 Exhaust-Silencers
38
Start Mechanical / Pneumatic
40
Starting Handles Without Supports - Version a 04.10.1
40
A 04.00 Start Mechanical
40
Starting Handles Without Supports - Version a 04.10.2
42
A 04.11 Starting Handle Supports
44
A 04.12 Cranking Claws
44
A 04.30 Rope Starts
46
A 05.00 Start Electrical
50
A 05.20 Starter Motors
52
A 05.40 Alternator / Magnet Segments
54
Alternator / Coils - Version a 05.41.1
56
A 05.41 Alternator / Coils
56
Alternator / Coils - Version a 05.41.2 (1D 60-80)
58
Alternator / Coils - Version a 05.41.3
60
A 05.80 Ring Gears
62
A 07.00 Lubrication Oil
64
A 07.20 Lub.-Oil Filters, Strainers
64
A 07.30 Oil Sumps
66
A 09.00 Speed Controls
68
A 09.60 Low Idle Speed Stabilization
68
Stop Lever S/Z/T/U
70
Stop Lever C
70
A 11.00 Remote Engine Controls
70
A 11.10 Stop Devices
70
A 11.30 Auto. Shut-Off Device
72
A 15.00 Housings, Flanges, Adaptors
74
A 15.20 Adaptor Housings
74
Basic Engine
77
Disassembly Cross Reference Scheme
79
Crankcase, Nozzle and Bearings
80
Oil Spray Nozzle
80
Main Bearing
80
Camshaft Bearing
80
M 01.00 Crankcase
80
M 01.10 Crankcase, Nozzle
80
M 01.11 Plugs
82
Crankshaft-Thrustplate and Cam Followers
84
M 01.20 Crankshaft-Thrustplate
84
Crankshaft Thrustplate
86
M 01.30 Oil Sump and Suction Sieve
88
M 01.31 Oil Sump 1D 50
90
M 01.40 Base Plate and Oil Pressure Relief Valve
92
M 01.50 Cyl.-Head Screw Sealants
94
Crankshaft Gearwheel and Stubshafts
98
M 02.00 Crankshaft
98
M 02.20 Crankshaft Gearwheel and
98
M 02.30 Crankshaft / Wear Sleeve
100
M 03.00 Bearing Flange
102
M 03.10 Bearing Flange 1D 90 V/W
104
M 04.00 Camshaft and Balancer Unit
106
M 05.00 Piston with Connecting Rod
108
M 05.10 Piston and Piston Rings
108
M 05.20 Connecting Rod
110
Index of Cylinder Wear
112
Cylinder Assembly
112
Cylinder Honing
112
M 06.00 Cylinder
112
Cylinder 1D50
114
Tappet Clearance Table
116
M 07.00 Cylinder Head
116
M 07.10 Rockers and Decompression Device
116
M 07.20 Bumping Clearance
118
M 07.30 Cyl.-Head and Oil Supply Pipe
120
Valve Recession
122
Radial Play of Valves
122
Valve Guide Replacement
122
M 07.40 Valves, Valve Guides and
122
M 08.00 Cover for Cylinder Head
124
M 09.00 Pushrods / Protection Tubes
126
M 10.00 Oil Pump / Governor
128
M 11.00 Timing Cover
130
Standard Extra Fuel Device
132
Thermally Activated Extra Fuel Device
132
M 12.00 Extra Fuel Device
132
M 14.00 Fuel-Injection Equipment
134
M 14.10 Fuel Pressure Pipe
134
M 14.20 Injector
136
M 14.30 Injection Pump
138
Injection Pump (Cont.)
140
“Monoblock” Injection Pump (EPA II)
142
M 14.40 Roller Tappet
144
Flywheel
146
Cowling / Air Duct
148
Breather System
150
Speed Control
152
Capsule
154
Tables
157
Injection Equipment Adjustment Data
158
Injection Pump Timing and Injection Pressure Table
158
Governor Equipment Table
160
General Adjustment and Testing Data
162
Bumping Clearance Diagram/Table
162
Valve Recession Diagram/Table
162
Tappet Clearance (Cold)
162
End-Float of Crankshaft
163
Alternator Air Gap
163
Lub. Oil Quant. (Vol.)
164
Lub. Oil Pressure
164
Torque Wrench Settings
165
Code Designations in Circuit Diagrams (DIN 40719)
168
HATZ Wiring Designations
170
Code Marking with Electrical Wires
171
Connector Assignement Engine
171
Connector Assignement Wiring Harness
171
Circuit Diagram - Electrical System with Display
172
Circuit Diagram - Electrical System with Display and Starter Protection Module
173
Circuit Diagram - Electrical System with Autom. Shut down and Starter Protection Module
174
Circuit Diagram - Electrical System with Automatic Start / Stop
175
Circuit Diagram - Instrument Box with Display
176
Circuit Diagram - Instrument Box with Autom. Pre-Heat and Shut down System
177
Circuit Diagram - Instrument Box with Display and Power Box
178
Circuit Diagram - Instrument Box with Autom. Pre-Heat / Shut down System and Power Box
179
Wiring Diagramm for Alternator Testing
181
Test of Charging Current
181
Test of No-Load-Voltage
181
Alternator Data 12 V - 1 D 30 - 35 - 40
182
Alternator Data12 V - 1 D 30 - 31 - 35 - 40 - 41 - 50
183
Alternator Data 12 V - 1 D 60 - 80 - 81 - 90
184
Alternator Data 24 V - 1 D 30 - 35 - 40
185
Alternator Data 24 V - 1 D 30 - 31 - 35 - 40 - 41 - 50
186
Alternator Data 24 V - 1 D 60 - 80 - 81 - 90
187
Troubleshooting Chart - Electrical System
188
Troubleshooting at the Battery
188
Troubleshooting at the Starting Equipment
191
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