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GUDEL CP 3-5 V2 Linear Axis Manuals
Manuals and User Guides for GUDEL CP 3-5 V2 Linear Axis. We have
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GUDEL CP 3-5 V2 Linear Axis manual available for free PDF download: Operating Manual
GUDEL CP 3-5 V2 Operating Manual (350 pages)
Brand:
GUDEL
| Category:
Industrial Equipment
| Size: 14.79 MB
Table of Contents
Table of Contents
5
Table -1 Revision History
3
Table of Contents
5
Bumper Unit with Limit
8
Malfunctions /
13
Declaration of Incorporation
17
General
19
Table 2-1 Explanation of Symbols/Abbreviations
20
Explanation of
20
Safety
21
Operating Companies
22
Commissioning
23
Maintenance Technicians
24
Disregarding Safety
25
Hazard Symbols in the
26
Explanation of Warning
27
Fig. 3 -1 Danger Label "Danger Sign
28
Hazard Symbols on the
28
Fig. 3 -2 Danger Label "Tearing Due to Rack
29
Fundamentals of
30
Material Safety Data Sheets
33
Product Description
35
Fig. 4 -1 Type Plate
36
Product Designation
36
Fig. 4 -2 Position of the Type Plate
37
Table 4-1 Temperature Ranges
38
Options
38
Fig. 5 -1 Structure
39
Design, Function
39
Fig. 5 -2 Axis Designations
40
Fig. 5 -3 Protective Equipment
41
Protective
41
Fig. 6 -1 Attaching Slings
44
Fig. 6 -2 Packaging Symbols
44
Fig. 6 -3 Attaching the Slings: Beam
46
Table 6-1 Guard Plates Material Numbers
47
Fig. 6 -4 Attaching the Slings: Beam
48
Table 6-2 Guard Plates Material Numbers
49
Fig. 6 -5 Attaching the Slings: Carriage
50
Fig. 6 -6 Attaching the Slings: Z-Axis, Sizes 2-5
51
Table 6-3 Z-Axis Slings: Sizes
51
Introduction
53
Personnel Qualifications
54
Downtimes
55
Setup, Fastening
57
Unpacking
58
Special Tools, Testing and Measuring Instruments
59
Table 7-1 Special Tools, Testing and Measuring Instruments
60
Positioning the Base Plates
61
Anchoring the Base Plates
62
Fig. 7 -1 Positioning the Base Plates: Position Points
62
Fig. 7 -2 Clean the Bore Hole: HIT-Z / HIT-HY-200A
63
Set up an Upright
63
Fig. 7 -3 Setting up an Upright
64
Fig. 7 -4 Measuring Height of Upright
65
Leveling Uprights
65
Determining Average Upright Height
66
Fig. 7 -5 Marking Floor Leveling Screw
66
Table 7-2 Change in Height Resulting from One Rotation of the Floor Leveling Screw
66
Securing Uprights against Falling over
67
Fig. 7 -6 Installing the Beams
68
Fig. 7 -7 Connecting the Beams
69
Fig. 7 -8 Straightening Beams
70
Aligning Upright and Beam
71
Fig. 7 -9 Aligning Upright and Beam
72
Fig. 7 -10 Aligning the Beam Horizontally
73
Anchoring the Product
74
Fig. 7 -11 Base Mounting with Adhesive Anchor: HAS / HVU2
75
Table 7-3 Anchored Base Mounting: HAS / HVU2
76
Fixing Base with Welded Joint
77
Fig. 7 -12 Welded Base Mounting: HST3
78
Table 7-4 Welded Base Mounting: HST3
78
Fig. 7 -13 Welded Base Mounting: HAS-TZ / HVU-TZ
79
Table 7-5 Welded Base Mounting: HAS-TZ / HVU-TZ
80
Fig. 7 -14 Welded Base Mounting: HIT-Z / HIT-HY-200-A
81
Table 7-6 Welded Base Mounting: HIT-Z / HIT-HY-200-A
81
Fig. 7 -15 Mounting Aid for Rack Installation
82
Installing
82
Fig. 7 -16 Installing the Rack
83
Table 7-7 Cleaning Agents: Rack
83
Fig. 7 -17 Check Rack Transition
85
Table 7-8 Permissible Deviation, Rack Transition
86
Fig. 7 -18 Installing the Guideway
87
Table 7-9 Cleaning Agents: Guideway
87
Fig. 7 -19 Inserting the Y-Axis
88
Fig. 7 -20 Attaching the Slings: Z-Axis, Sizes 2-5
89
Installing the Z-Axis
89
Preparations
90
Table 7-10 Z-Axis Slings: Sizes
90
Assembling the Bumper Unit
91
Fig. 7 -21 Danger Label "Provisionally Assembled Bumper Unit
92
Fig. 7 -22 Bumper Unit with Mechanical Limit Stops
93
Installing the Motor
94
Fig. 7 -23 Aligning the Gearbox Flange
95
Fig. 7 -24 Aligning the Input Shaft to the Gearbox Flange
97
Fig. 7 -25 Positioning the Coupling on the Motor Shaft: Elastomer Coupling
99
Fig. 7 -26 X Dimension Calculation Formula
100
Fig. 7 -27 Position the Coupling on the Motor Shaft: Make Use of X Dimension Tolerance
101
Table 7-11 Cleaning Agents: Gearbox Unit Güdel: Coupling and Motor Shaft
101
Table 9-26 Weight and Tolerances for the Elastomer Coupling
101
Installing the Motor and Coupling
102
Fig. 7 -28 Installing the Motor and Coupling
103
Table 7-14 Cleaning Agents: Gearbox Unit Güdel: Coupling, Input Shaft and Wedge
103
Table 7-15 Special Tools, Testing and Measuring Instruments
104
Fig. 7 -29 Changing the Lubricating Position
105
Fig. 7 -30 Checking Leveling of the Guide Chute
106
Fig. 7 -31 Connecting the Side Panels
107
Assembling the Energy Chain
108
Fig. 7 -32 Laying Cables and Lines (Image Source: IGUS)
110
Installing the Energy Chain
111
Fig. 7 -33 Installing the Energy Chains
112
Fig. 7 -34 Installing the Slide Bars (Image Source: IGUS)
113
Relieving the Cables and Lines of Strain
114
Fig. 7 -35 Relieving the Strain on Cables and Lines (Image Source: IGUS)
115
Table 7-16 Strain Relief: Cable Fitting / Chainfix Version
115
Connection
116
Attaching the Load
117
Transport Securing Devices
118
Fig. 7 -36 Removing Transport Securing Device: Güdel Gearbox Unit
119
Removing the Transport Securing Device
119
Installing Transport Securing Device
120
Fig. 7 -37 Installing Transport Securing Device: Güdel Gearbox Unit
121
Fig. 7 -38 Checking the Transport Securing Device
123
Tighten the Coupling Screws
124
Fig. 7 -39 Cleaning the Guideways and Racks
125
Pre-Lubricate Guideways and Racks
125
Table 7-17 Cleaning Agents: Guideways, Racks
125
Fig. 7 -40 Pre-Lubricate Guideways and Racks
126
Table 7-18 Lubricants: Guideways, Racks, and Pinions
126
Fig. 7 -41 Carrying out a Lubrication Check
127
Table 7-19 Lubricants: Guideways, Racks, and Pinions
127
Functional Check
128
General
129
Introduction
131
Personnel Qualifications
132
Table 9-1 Table of Cleaning Agents
133
Consumables and Auxiliary Agents
133
Fig. 9 -1 Lubricating Manually with Grease
134
Table 9-2 Lubricants: Guideways, Racks, and Pinions
134
Lubrication
134
Fig. 9 -2 Lubricating Manually with Oil
135
Fig. 9 -3 Lubricating Manually with Oil
135
Table 9-3 Lubricants: Guideways, Racks, and Pinions
135
Table 9-4 Lubricants: Pre-Lubricate Guideways and Racks
135
Fig. 9 -4 Markings at the Lubrication Points
136
Fig. 9 -5 Automatic Lubrication System Flexxpump
136
Table 9-5 Lubricants: Automatic Lubrication System Flexxpump
136
Automatic Lubrication System
136
Fig. 9 -6 Automatic Lubrication System Flexxpump
137
Fig. 9 -7 SKF-Vogel Automatic Lubrication System
137
Table 9-6 Lubricants: Automatic Lubrication System Flexxpump: Prelubricate Guideways and Racks
137
Table 9-7 Lubricants: SKF-Vogel Automatic Lubrication System
137
Table 9-8 Lubricant Table
138
Table 9-9 Conversion Table: Operating Hours at the Respective Duty Cycle
139
Maintenance Tasks
139
Table 9-10 Maintenance Intervals in Shift Operation (5 Days a Week)
140
Table 9-11 Maintenance Intervals in Shift Operation (7 Days a Week)
140
Special Tools, Testing and Measuring Instruments
141
Table 9-12 Special Tools, Testing and Measuring Instruments
142
Maintenance Tasks 100 Hours after Commissioning
144
Fig. 9 -8 Carrying out a Lubrication Check
145
Table 9-13 Lubricants: Guideways, Racks, and Pinions
145
Fig. 9 -9 Lubricating Components on the Grease Nipple
146
Maintenance Tasks after 150 Hours
146
Table 9-14 Lubricants: Guideways, Racks, and Pinions
147
Maintenance Tasks after 2,250 Hours
147
Axes
150
Table 9-15 Inspection Table
150
Fig. 9 -10 Greasing the Roller
151
Table 9-16 Lubricants: Roller
151
Fig. 9 -11 Carrying out a Lubrication Check
152
Table 9-17 Lubricants: Guideways, Racks, and Pinions
152
Replacing the Cartridge
152
Fig. 9 -12 Replacing the Lubricating Pinion
153
Table 9-18 Lubricants: Guideways, Racks, and Pinions
153
Maintenance Tasks after 6,750 Hours
153
Replacing the Wiper and Lubrication Unit
154
Fig. 9 -13 Replacing the Wiper and Lubrication Unit
155
Table 9-19 Lubricants: Guideways, Racks, and Pinions
155
Fig. 9 -14 Replacing the Wiper and Lubricating Element
156
Table 9-20 Lubricants: Guideways, Racks, and Pinions
157
Fig. 9 -15 Inspect Automatic Lubrication System
158
Table 9-21 Cleaning Agents: Automatic Lubrication System: Pump, Lines, Other Components
158
Table 9-22 Inspection Table
158
Maintenance Tasks after 11,250 Hours
158
Maintenance Tasks after 22,500 Hours
159
Fig. 9 -16 Laying Cables and Lines (Image Source: IGUS)
161
Installing the Energy Chain
162
Fig. 9 -17 Installing the Energy Chains
163
Final Tasks
163
Fig. 9 -18 Installing the Slide Bars (Image Source: IGUS)
164
Replacing the Gearbox Unit
165
Fig. 9 -19 Attaching the Slings: Motor
166
Fig. 9 -20 Attaching the Slings: Güdel Gearbox Unit
167
Table 9-23 Size of Lifting Screw
167
Removing the Motor and Coupling
168
Fig. 9 -21 Remove Motor and Coupling
169
Fig. 9 -22 Removing the Gearbox Unit
170
Fig. 9 -23 Installing the Gearbox Unit
171
Table 9-24 Tightening Torques for Gearbox Screws: Güdel Gearbox Unit
171
Installing the Motor
172
Fig. 9 -24 Aligning the Gearbox Flange
173
Fig. 9 -25 Aligning the Input Shaft to the Gearbox Flange
175
Fig. 9 -26 Positioning the Coupling on the Motor Shaft: Elastomer Coupling
177
Fig. 9 -27 X Dimension Calculation Formula
177
Fig. 9 -28 Position the Coupling on the Motor Shaft: Make Use of X Dimension Tolerance
179
Table 9-27 Special Tools, Testing and Measuring Instruments
179
Fig. 9 -29 Installing the Motor and Coupling
181
Table 9-28 Cleaning Agents: Gearbox Unit Güdel: Coupling, Input Shaft and Wedge
181
Table 9-29 Special Tools, Testing and Measuring Instruments
182
Final Tasks
183
Fig. 9 -30 Roller Holder Installation Types
184
Y-Axis
184
Fig. 9 -31 Roller Holder Arrangement: Loaded and Unloaded Rollers
185
Fig. 9 -32 Roller Holder Arrangement: Lateral Rollers
185
Fig. 9 -33 Replacing the Roller
186
Table 9-30 Distinguishing Characteristics of Wear: Roller
186
Fig. 9 -34 Zero Position of Eccentric
187
Axis
188
Fig. 9 -35 Roller Positions
189
Table 9-31 Distinguishing Characteristics of Wear: Roller
189
Fig. 9 -36 Attaching the Slings: Z-Axis, Sizes 2-5
190
Table 9-32 Z-Axis Slings: Sizes
190
Fig. 9 -37 Replacing the Roller
191
Fig. 9 -38 Setting the Rollers: Prism Guideway, Eccentric Rollers
193
Final Tasks
194
Table 9-33 Distinguishing Characteristics of Wear: Guideway
195
Replacing the Guideway
195
Fig. 9 -39 Installing the Guideway
196
Table 9-34 Cleaning Agents: Guideway
196
Y-Axis
196
Axis
197
Fig. 9 -40 Installing the Guideway
198
Table 9-35 Cleaning Agents: Guideway, Rack
198
Final Tasks
200
Fig. 9 -41 Mounting Aid for Rack Installation
201
Replacing the Rack
201
Fig. 9 -42 Installing the Rack
202
Table 9-36 Cleaning Agents: Rack
202
Fig. 9 -43 Check Rack Transition
204
Table 9-37 Permissible Deviation, Rack Transition
205
Replacing Switches, Sensors
205
Fig. 9 -44 Replace the Bronze Wipers
206
Fig. 9 -45 Eccentric Marking: Countersink Separate
207
Setting the Tooth Flank Backlash
207
Fig. 9 -46 Eccentric Marking: Drill Hole
208
Fig. 9 -47 Blocking the Eccentric Ring: Hexagonal Screw
208
Blocking, Unblocking the Eccentric Ring
208
Fig. 9 -48 Setting the Tooth Flank Backlash: Eccentric
209
Fig. 9 -49 Blocking the Drive Pinions: Güdel Gearbox Unit
210
Check the Tooth Flank Backlash
210
Table 9-38 Rack Quality and Module
211
Table 9-39 Tooth Flank Backlash: Güdel Gearbox Unit
212
Exact Measuring Method
212
Fig. 9 -50 Checking the Tooth Flank Backlash: Dial Gauge (Exact Method)
213
Table 9-40 Tooth Flank Backlash: Paper Strip (Inaccurate Method)
214
Inexact Measuring Method
214
Fig. 9 -51 Checking the Tooth Flank Backlash: Paper Strip (Inaccurate Method)
215
Maintenance Schedules
217
Fig. 9 -52 Maintenance Schedule CP
219
Fig. 9 -53 Maintenance Schedule for Güdel Gearbox Unit
221
Fig. 9 -54 Maintenance Schedule for Automatic Lubrication System
223
Table 9-41 Maintenance Table
225
Intervention Protocol: Maintenance
227
Fig. 9 -55 Identification Number of the Instructions
237
Feedback on the Instructions
237
Repairs
238
Introduction
238
Personnel Qualifications
239
Fig. 10 -1 Attaching the Slings: Motor
240
Replacing Lubricant
240
Fig. 10 -2 Attaching the Slings: Güdel Gearbox Unit
241
Table 10-1 Size of Lifting Screw
241
Remove the Motor
242
Fig. 10 -3 Removing the Motor: Güdel Gearbox Unit
243
Fig. 10 -4 Removing the Gearbox Unit
244
Fig. 10 -5 Replacing Lubricant: Güdel Gearbox Unit
246
Table 10-2 Lubricants: Gearbox Unit Güdel
246
Fig. 10 -6 Installing the Gearbox Unit
247
Fig. 10 -7 Installing the Motor: Güdel Gearbox Unit
248
Table 10-3 Tightening Torques for Gearbox Screws: Güdel Gearbox Unit
248
Installing the Motor
248
Table 10-4 Lubricants: Gearbox Unit Güdel: Elastomer Gear Rim of the Coupling
249
Final Tasks
249
Fig. 10 -8 Replacing the Motor: Positioning the Coupling Half on the Motor Shaft
250
Table 10-5 Special Tools, Testing and Measuring Instruments
250
Replacing the Motor Flange and Gearbox Flange
251
Fig. 10 -9 Replacing the Motor Flange and Gearbox Flange
252
Table 10-6 Distinguishing Characteristics of Wear: Pinion
253
Table 10-7 Distinguishing Characteristics of Wear: Bearing
253
Table 10-8 Distinguishing Characteristics of Wear: Clamping Set
253
Replacing Pinion, Bearing, and Clamping Set
253
Fig. 10 -10 Replacing Pinion, Bearing, and Clamping Set: Güdel Gearbox Unit
254
Fig. 10 -11 Setting the Gear Backlash: Güdel Gearbox Unit
256
Table 10-9 Tightening Torques of Screws of Casing Cover
256
Fig. 10 -12 Elastomer Gear Rim
258
Table 10-10 Distinguishing Characteristics of Wear: Elastomer Gear Rim
258
Replacing the Elastomer Gear Rim
258
Tasks to Perform after a Crash
259
Fig. 10 -13 Bumper Unit with Shearing Sleeves
260
Fig. 10 -14 Bumper Unit with Pins
261
Fig. 10 -15 Bumper Unit with Mechanical Limit Stops
262
Table 10-11 Malfunctions / Troubleshooting
263
Intervention Report: Repairs
265
Documentation
267
Service Departments
267
Decommissioning, Storage
268
Introduction
268
Personnel Qualifications
268
Storage Conditions
268
Cleaning, Rust-Proofing
269
Decommissioning
269
Shutdown
269
Transport Securing Devices
269
Identification
270
Recommissioning
270
Disposal
273
Introduction
273
Safety
273
Disposal
274
Personnel Qualifications
274
Disassembly
275
Waste Management Compliant
275
Disposal Facilities, Authorities
276
Material Groups
276
Table 12-1 Disposal: Material Groups
276
Spare Parts Supply
277
Service Departments
279
Table 13-1 Service Departments Americas
280
Table 13-2 Service Departments in Asia
281
Table 13-3 Service Departments in Europe
283
Table 13-4 Service Departments for All Other Countries
283
Table 13-5 Service Departments Outside of Business Hours
283
Explanations Regarding the Spare Parts List
285
Parts List
285
Position Drawings
285
Fig. 13 -1 Explanation of Symbols
285
Torque Tables
286
Tightening Torques for
286
Table 14-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
287
Zinc Plated Screws
287
Black Screws
288
Table 14-2 Torque Table for Black Oiled and Non-Lubricated Screws
288
Stainless Steel Screws
289
Table 14-3 Torque Table for Stainless Steel Screws Lubricated with Molykote (Mos2) Grease
289
Tightening Torques for Roller Holders
290
Fig. 14 -1 Tightening Torques for Roller Holders
290
Table 14-4 Tightening Torques for Roller Holders
290
Thread Rolling Screws
291
Fig. 14 -2 Use of Thread Rolling Screws
291
Table 14-5 Tightening Torques for Thread Rolling Screws
291
HV Sets
292
Fig. 14 -3 HV Set
293
Table 14-6 HV Set: Initial Torques and Tightening Torques
294
Table 14-7 Torque Table for Clamping Sets
296
Tightening Torques for Clamping Sets
296
List of Illustrations
297
List of Tables
303
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