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GS-2032
Genie GS-2032 Manuals
Manuals and User Guides for Genie GS-2032. We have
16
Genie GS-2032 manuals available for free PDF download: Service And Repair Manual, Service Manual, Maintenance Manual, Operator's Manual, Operators Manual With Maintenance Information, User Manual
Genie GS-2032, GS-2632 Manual
Brand:
Genie
| Category:
Scissor Lifts
| Size: 0.75 MB
Table of Contents
Safety Rules
Electrocution Hazards
Tip-over Hazards
Fall Hazards
Collision Hazards
Crushing Hazards
Component Damage Hazard
Explosion and Fire Hazard
Damaged Machine Hazards
Bodily Injury Hazard
Decal Legend
Battery Safety
Burn Hazards
Explosion Hazards
Component Damage Hazard
Electrocution Hazards
Tip-over Hazard
Lifting Hazard
Legend
Controls
Pre-operation Inspection
Maintenance
Check the Hydraulic Oil Level
Check the Batteries
Scheduled Maintenance
Function Tests
At the Ground Controls
At the Platform Controls
Workplace Inspection
Operating Instructions
Emergency Stop
Auxiliary Lowering
Operation From Ground
Operation From Platform
To Extend and Retract Platform
Operation From Ground with Controller
After Each Use
Battery and Charger Instructions
To Charge Battery
Dry Battery Filling and Charging Instructions
Transport and Lifting Instructions
Brake Release Operation
Lifting Instructions
Securing to Truck or Trailer for Transit
Decals
Inspection for Decals with Words
Inspection for Decals with Symbols
Specifications
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Genie GS-2032 Service And Repair Manual (343 pages)
Scissor Lifts
Brand:
Genie
| Category:
Lifting Systems
| Size: 19.04 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Range
3
Revision History
4
Serial Number Legend
6
Safety Rules
7
Table of Contents
9
April
12
Gs-1530 / Gs
14
Specifications
17
Machine Specifications
17
Gs-30 • Gs-32 • Gs-46 • Gs
17
April
18
Performance Specifications (Models Without Proportional Lift Function)
19
April
19
Gs-30 • Gs-32 • Gs-46 • Gs
20
Performance Specifications (Models with Proportional Lift)
21
Hydraulic Oil Specifications
23
Hydraulic Component Specifications
26
Manifold Component Specifications
27
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Repair Procedures
31
Introduction
31
Platform Controls
33
Circuit Board
35
Joystick
36
Platfrom Controls Alarm
36
Platform Emergency Stop Button
37
Ground Controls
38
Software Revision Level
39
Machine Setup
40
Loading or Updating Machine Software
41
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool
46
Service Override Mode
48
Level Sensors
50
Manual Platform Lowering Cable
65
Outrigger Calibration
67
Hydraulic Tank
68
Hydraulic Pump
69
How to Remove the Hydraulic Pump
70
Manifolds
72
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
72
Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
74
Function Manifold Components - GS-4047
76
Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
78
Lift Pressure Selector Manifold Components - GS-4047
79
Outrigger Function Manifold Components - GS-3232
80
Outrigger Cylinder Manifold Components - GS-3232
81
Valve Adjustments - Function Manifold
82
Valve Coils
88
Steer Axle Components
90
Yoke and Drive Motor
90
Steer Cylinder
91
Steer Bellcrank
92
Non-Steer Axle Components
93
Drive Brake
93
Brake Release Hand Pump Components
94
Scissor Components
95
Scissor Assembly, GS-1530 and GS-1532
96
Scissor Assembly, GS-1930 and GS-1932
102
Scissor Assembly, GS-2032 and GS-2046
110
Scissor Assembly, GS-2632 and GS-2646
117
Scissor Assembly, GS-3232 and GS-3246
125
Scissor Assembly, GS-4047
134
Scissor Arm Wear Pads
142
Platform Height Sensor
144
Lift Cylinder
146
Pressure Transducer
157
Platform Overload System
159
Platform Overload Recovery
164
Platform Components
166
Platform
166
Platform Extension Deck
167
Battery Charger
168
Selecting a Charge Profile
169
Diagnostics
171
Introduction
171
GCON I/O Map Without Load Sense (All Machines Except GS-3232)
174
GCON I/O Map with Load Sense (All Machines Except GS-3232)
175
GCON I/O Map Without Load Sense GS-3232 Only)
176
GCON I/O Map with Load Sense (GS-3232 Only)
178
Operation Indicator Codes (OIC)
180
Diagnostic Trouble Codes (DTC)
180
Troubleshooting "HXXX" and "PXXX" Faults
181
Fault Inspection Procedure
182
Type "HXXX" Faults
184
Type "PXXX" Faults
188
Type "UXXX" Faults
189
Type "FXXX" Faults
192
Type "CXXX" Faults
195
Battery Charger
197
Charger Fault Codes
198
Charger Error Codes
199
Schematics
203
Introduction
203
Electrical Component and Wire Color Legends
204
Wiring Diagram Ground and Platform Controls
206
Limit Switch Legend
207
Electrical Symbol Legend
208
Hydraulic Symbols Legend
209
Hydraulic Schematics
210
Hydraulic Component Reference Legend
210
Hydraulic Component Abbreviation Legend
211
Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)
212
GS3212C-10000 to GS3214C-11873, GS4612A-110000 to
213
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246
214
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246 (from Serial Number GS3214A-119071, GS3214C-11874
214
Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000, GS3212C-10000, GS3216P-142677)
215
Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)
216
Hydraulic Schematic, GS-4047
216
(From Serial Number GS4714C-1460, GS4714D-101, GS4716P-101)
217
(From Serial Number GS3010A-110000 to GS3011A-110827)
220
Electrical Schematics - ANSI / CSA Models
220
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113)
224
Electrical Schematic, GS-1530 / GS-1930
224
GS3016P-142281 to GS3016P-158208)
228
Electrical Schematic, GS-1530/1930, ANSI/CSA
231
Electrical Schematic, GS-3232, ANSI / CSA
233
(From Serial Number GS3211A-110000 to GS3214A-135714)
234
Electrical Schematic, GS-3232, ANSI / CSA
234
(From Serial Number GS3214A-135715 to GS3215A-141898)
238
Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677 to GS3216P-146462)
242
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA
249
GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)
250
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA
250
GS4614A-135367 to GS4615A-137959, GS4615D-1304)
254
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3216P-146463, GS4616D-4433, GS4616P-139711)
262
Electrical Schematic, GS-3246, GS4047 ANSI / CSA (from Serial Numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)
272
Electrical Schematics - CE and Australia Models
273
Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE
274
Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to
278
Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE
282
GS3015D-1114 to GS3016D-5426, GS3016P-142281 to GS3016P-158208)
282
Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE
286
(From Serial Numbers GS3015D-5427, GS3016P-158209)
286
Electrical Schematic, GS-3232, as / CE
288
Gs3215C-14503)
288
Electrical Schematic, GS-3232, as / CE (from Serial Number GS3214A-135715 to GS3215A-141898, GS3215C-14504)
292
Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142676 to GS3216P-146462)
296
Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)
300
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE
303
GS4613D-101 to GS4615D-1303)
304
Electrical Schematic, GS-2032, 2632, 2046, 2646, AS/CE
308
GS3215C-14378, GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
308
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE
312
GS3216P-146462, GS4615A-137960, GS4616P-138362 to
312
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)
316
Electrical Schematic, GS-3246, as / CE
318
Electrical Schematic, GS-3246, as / CE
322
Electrical Schematic, GS-3246, as / CE
326
GS4615A-137960, GS4616P-138362 GS4616P to GS4616P-139710)
326
Electrical Schematic, GS-3246, as / CE (from Serial Number GS4616D-4433, GS4616P-139711)
330
Electrical Schematic, GS-4047, as / CE
332
GS4712C-101 to GS4715C-2130, GS4714D-101 to GS4715D-749)
332
Electrical Schematic, GS-4047, as / CE (from Serial Number GS4715C-2131, GS4715D-750 to GS4716D-3101)
336
Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3102)
340
Electrical Schematic - Foot Switch (Option) All Models
341
Foot Switch (Option) All Models
342
Genie GS-2032 Service And Repair Manual (335 pages)
Scissor lifts
Brand:
Genie
| Category:
Boom Lifts
| Size: 17.47 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Range
3
Revision History
4
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
17
Machine Specifications
17
Performance Specifications (Models Without Proportional Lift Function)
19
Performance Specifications (Models with Proportional Lift)
21
Hydraulic Specification
23
Hydraulic Component Specifications
26
Manifold Component Specifications
27
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Repair Procedures
31
Introduction
31
Platform Controls
33
Circuit Board
35
Joystick
36
Platfrom Controls Alarm
36
Platform Emergency Stop Button
37
Ground Controls
38
Software Revision Level
39
Machine Setup
40
Loading or Updating Machine Software
41
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool
46
Service Override Mode
48
Level Sensors
50
Manual Platform Lowering Cable
65
Outrigger Calibration
67
Hydraulic Tank
68
Hydraulic Pump
69
Function Pump
69
How to Remove the Hydraulic Pump
70
Manifolds
72
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
72
Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
74
Function Manifold Components - GS-4047
76
Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
78
Lift Pressure Selector Manifold Components - GS-4047
79
Outrigger Function Manifold Components - GS-3232
80
Outrigger Cylinder Manifold Components - GS-3232
81
Valve Adjustments - Function Manifold
82
Valve Coils
88
Steer Axle Components
90
Yoke and Drive Motor
90
Steer Cylinder
91
Steer Bellcrank
92
Non-Steer Axle Components
93
Drive Brake
93
Brake Release Hand Pump Components
94
Scissor Components
95
Scissor Assembly, GS-1530 and GS-1532
96
Scissor Assembly, GS-1930 and GS-1932
102
Scissor Assembly, GS-2032 and GS-2046
110
Scissor Assembly, GS-2632 and GS-2646
117
Scissor Assembly, GS-3232 and GS-3246
125
Scissor Assembly, GS-4047
134
Scissor Arm Wear Pads
142
Platform Height Sensor
144
Lift Cylinder
146
Pressure Transducer
157
Platform Overload System
159
Platform Overload Recovery
164
Platform Components
166
Platform
166
Platform Extension Deck
167
Diagnostics
169
Introduction
169
GCON I/O Map Without Load Sense (All Machines Except GS-3232)
172
GCON I/O Map with Load Sense (All Machines Except GS-3232)
173
GCON I/O Map Without Load Sense GS-3232 Only)
174
GCON I/O Map with Load Sense (GS-3232 Only)
176
Operation Indicator Codes (OIC)
178
Diagnostic Trouble Codes (DTC)
178
Troubleshooting "HXXX" and "PXXX" Faults
179
Fault Inspection Procedure
180
Type "HXXX" Faults
182
Type "PXXX" Faults
186
Type "UXXX" Faults
187
Type "FXXX" Faults
190
Type "CXXX" Faults
193
Schematics
195
Introduction
195
Electrical Component and Wire Color Legends
196
Wiring Diagram Ground and Platform Controls
198
Limit Switch Legend
199
Electrical Symbol Legend
200
Hydraulic Symbols Legend
201
Hydraulic Schematics
202
Hydraulic Component Reference Legend
202
Hydraulic Component Abbreviation Legend
203
Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)
204
GS4614C-10000 to GS4614C-12073)
205
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246
206
Gs4614C-12074, Gs4614D-101)
206
Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000) (from Serial Number GS3212C-10000)
207
Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)
208
Hydraulic Schematic, GS-4047
208
Gs4714D-101)
209
Electrical Schematics - ANSI / CSA Models
216
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113, GS3011C-10000 to GS3015C-18038)
216
Electrical Schematic, GS-1530 / GS-1930
216
Gs3015D-1114, Gs3016P-142281)
219
Electrical Schematic, GS-1530/1930, ANSI/CSA
220
Gs3016P-158209)
224
Electrical Schematic, GS-3232, ANSI / CSA
225
Electrical Schematic, GS-3232, ANSI / CSA from
226
Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677)
234
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3211A-110000 to GS3214A-135714, GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)
241
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA
246
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA
247
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA
248
Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA
255
GS4714D-101 to GS4715D-749)
255
Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA
256
Electrical Schematic, GS-3246, GS4047 ANSI / CSA
257
Gs4616D-4433, Gs4716D-3102)
263
Electrical Schematics - CE and Australia Models
265
Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE
266
Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to
270
Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE
278
Electrical Schematic, GS-3232, as / CE
280
GS3214A-135714, GS3212C-10000 to GS3215C-14503)
280
Electrical Schematic, GS-3232, as / CE
284
Gs3215A-141898, Gs3215C-14504)
284
Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142677 to GS3216P-146462)
288
Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)
292
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE
295
GS4612C-10000 to GS4615C-14503, GS4613D-101 to GS4615D-1303)
297
GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
301
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE
301
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)
308
Electrical Schematic, GS-3246, as / CE
310
Gs4615D-1303)
310
Gs4615A-137959, Gs4615C-14504, Gs4615D-1304)
314
Electrical Schematic, GS-3246, as / CE
318
Gs4616P-138383)
318
Electrical Schematic, GS-3246, as / CE
322
Gs4616D-4433, Gs4716D-3102)
322
Electrical Schematic, GS-4047, as / CE
324
GS4715C-2130, GS4714D-101 to GS4715D-749)
325
Electrical Schematic, GS-4047, as / CE
328
Gs4715D-750)
328
Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3101)
332
Electrical Schematic - Foot Switch (Option) All Models
333
Foot Switch (Option) All Models
334
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Genie GS-2032 Service Manual (298 pages)
Brand:
Genie
| Category:
Scissor Lifts
| Size: 13.15 MB
Table of Contents
Introduction
2
Serial Number Information
2
Serial Number Legend
3
Safety Rules
5
Table of Contents
7
G Machine Specifications
15
Performance Specifications
16
Hydraulic Specifications
17
Manifold Component Specifications
18
Hydraulic Hose and Fitting Torque Specifications
19
Pre-Delivery Preparation Report
24
Maintenance Inspection Report
27
Checklist a Procedures
28
Inspect the Manuals and Decals
28
Perform Pre-Operation Inspection
29
Perform Function Tests
29
Perform 30 Day Service
30
Grease the Steer Yokes
30
Checklist B Procedures
31
Inspect the Batteries
31
Inspect the Electrical Wiring
34
Inspect the Electrical Contactor
35
Inspect the Tires, Wheels and Castle Nut Torque
35
Test the Emergency Stop
36
Test the Key Switch
36
Test the Automotive-Style Horn (if Equipped)
37
Test the Drive Brakes
38
Test the Drive Speed - Stowed Position
41
Test the Drive Speed - Raised Position
42
Test the Slow Drive Speed
43
Perform Hydraulic Oil Analysis
44
Inspect the Hydraulic Tank Cap Venting System
44
Check the Module Tray Latch Components
45
Inspect the Voltage Inverter (if Equipped)
46
Test the down Limit Switch and the Pothole Limit Switches
47
Test the up Limit Switch (if Equipped) and the Outrigger Limit Switches (if Equipped)
50
Checklist C Procedures
51
Test the Platform Overload System (if Equipped)
51
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
53
Checklist D Procedures
54
Check the Scissor Arm Wear Pads
54
Replace the Hydraulic Tank Return Filter Element
57
Checklist E Procedure
58
Test or Replace the Hydraulic Oil
58
Platform Controls
62
Circuit Boards
62
Controller Adjustments
64
Software Configuration
69
Outrigger ECM
74
Outrigger Controls Software Update
77
Platform Components
94
Platform
94
Platform Extension
95
Scissor Components
96
Scissor Assembly, GS-1530 and GS-1532
97
Scissor Assembly, GS-1930 and GS-1932
103
Scissor Assembly, GS-2032 and GS-2046
111
Scissor Assembly, GS-2632 and GS-2646
117
Scissor Assembly, GS-3232 and GS-3246
125
Lift Cylinder
132
Platform Overload System
137
Ground Controls
139
Manual Platform Lowering Cable
139
Level Sensors
140
Hydraulic Pump
146
Function Pump
146
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
148
Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
150
Outrigger Function Manifold Components - GS-3232
152
Outrigger Cylinder Manifold Components - GS-3232
153
Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
154
Valve Adjustments - Function Manifold
155
Valve Coils
159
Hydraulic Tank
161
Steer Axle Components
162
Yoke and Drive Motor
162
Steer Cylinder
163
Steer Bellcrank
164
Non-Steer Axle Components
165
Drive Brake
165
Brake Release Hand Pump Components
166
Outrigger Components
167
Outrigger Cylinder
167
Fault Code Chart
171
Outrigger Fault Code Chart
173
Hydraulic Schematics
175
Electrical Component Legend
176
Wire Color Legend
177
ECM Pin-Out Legend
178
Outrigger ECM Pin-Out Legend
179
Limit Switch Legend
182
Electrical Symbols Legend
183
Component Reference and Hydraulic Symbols Legend
288
(From Serial Number GS3205-75407 to GS3206-80131) GS-2046/2646/3246 (from Serial Number GS4605-75438 to GS4606-79027)
292
(From Serial Number GS3206-80132 to GS3207-84866) GS-2046/2646/3246 (Form Serial Number GS4606-79028 to GS4607-84839)
294
(From Serial Number GS3208C-101)
295
Genie GS-2032 Service Manual (236 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 7.63 MB
Table of Contents
Introduction
2
Table of Contents
5
Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
15
Manifold Component Specifications
16
Hydraulic Hose and Fitting Torque Specifications
18
Scheduled Maintenance Procedures
21
Pre-Delivery Preparation Report
22
Maintenance Inspection Report
25
Checklist a Procedures - Rev B
26
Perform Pre-Operation Inspection
26
Perform Function Tests
26
Perform 30 Day Service
27
Grease the Steer Yokes
27
Checklist B Procedures - Rev C
28
Inspect the Electrical Wiring
29
Inspect the Tires and Wheels (Including Castle Nut Torque)
30
Test the Key Switch
30
Test the Automotive-Style Horn (if Equipped)
31
Test the Drive Brakes
32
Test the Drive Speed - Stowed Position
34
Test the Drive Speed - Raised Position
35
Perform Hydraulic Oil Analysis
36
Replace the Hydraulic Tank Return Filter
36
Check the Module Tray Latch Components
37
Checklist C Procedure - Rev C
39
Check the Scissor Arm Wear Pads
39
Checklist D Procedure - Rev a
40
Test or Replace the Hydraulic Oil
40
Platform Controls - Rev B
42
Circuit Boards
43
Joystick Controller
43
Controller Adjustments
45
Software Configuration
53
Platform Components - Rev a
56
Platform
56
Platform Extension
57
Scissor Components - Rev a
58
Scissor Assembly, GS-2046
59
Scissor Assembly, GS-2646
65
Scissor Assembly, GS-3246
73
Lift Cylinder
82
Ground Controls - Rev B
86
Manual Platform Lowering Cable, GS-2046 and GS-2646
86
Manual Platform Lowering, GS-3246
87
Toggle Switches
88
Control Relays
89
Tilt Level Sensor (before Serial Number 50444)
90
Tilt Level Sensor (after Serial Number 50443)
94
Hydraulic Pump - Rev a
98
Function Pump
98
Function Manifold - Rev B
100
Function Manifold Components (from Serial Number 17408 to 17481)
100
Function Manifold Components (from Serial Number 17482 to 36044)
102
Function Manifold Components (after Serial Number 36044)
104
Function Manifold Components - Models with Traction Control
106
Valve Adjustments - Function Manifold
108
Platform Lift Relief Valve Manifold Components, GS-3246 Models (before Serial Number 36045)
115
Valve Adjustments - Lift Relief Manifold, GS-3246 Models (before Serial Number 36045)
116
Valve Coils
118
Hydraulic Tank - Rev a
120
Hydraulic Tank
120
Steer Axle Components - Rev a
121
Yoke and Drive Motor
121
Steer Cylinder
123
Steer Bellcrank
124
Non-Steer Axle Components - Rev a
125
Drive Brake
125
Brake Release Hand Pump Components - Rev a
126
Brake Release Hand Pump Components
126
Fault Code Chart (after Serial Number 17407) - Rev a
129
Chart 1
130
All Functions will Not Operate - Rev a
130
Pump Motor will Not Operate - Rev a
132
All Functions Inoperative, Power Unit Starts and Runs - Rev a
134
Ground Controls Inoperative
135
Platform Controls Inoperative
136
Platform up Function Inoperative - Rev a
137
Platform down Function Inoperative - Rev a
138
Steer Left Function Inoperative - Rev a
140
Electrical Schematic
157
Platform Controls Wiring Diagram
162
Electrical Schematic
170
Electrical Schematic
171
Electrical Schematic
172
Electrical Schematic
174
Electrical Schematic
176
Electrical Schematic
178
Electrical Schematic
179
Electrical Schematic
180
Electrical Schematic
182
Electrical Schematic
183
Electrical Schematic
184
Hydraulic Schematic GS-2046 and GS-2646
219
Hydraulic Schematic GS-2046 and GS-2646
220
Hydraulic Schematic, GS-2046 and GS-2646
221
Genie GS-2032 Maintenance Manual (97 pages)
Scissor Lifts
Brand:
Genie
| Category:
Lifting Systems
| Size: 2.64 MB
Table of Contents
Models Included in this Manual
3
Find Additional Manuals for Your Model
3
Glossary of Terms
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
12
Function Speeds GS-30, GS-32, GS-46, GS-47
12
Function Speeds GS-69, GS-84, GS-90
12
Drive Speeds
14
Torque Specifications
15
Tires and Wheels
15
Battery Specifications
16
Battery Specifications - DC and be Models
16
Engine Specifications
17
Engine Operator and Maintenance Manuals
17
Deutz Engine Models
17
Perkins Engine Models
18
Ford Engine Models
18
Kubota Engine Models
19
Kohler Engine Models
19
GM Engine Models
20
Hydraulic Specifications
21
Hydraulic Relief Valves
21
Hydraulic and Drive Hub Fluid Capacities
23
Hydraulic Oil Specifications
24
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Maintenance Procedures
31
Introduction
31
Maintenance Schedule
33
Pre-Delivery Preparation Report
34
Scheduled Maintenance Inspection Report - Scissor Lifts
35
Programmed Maintenance Inspection Report - Scissor Lifts
36
Commissioning Procedures
37
Perform 50 Hour Service
37
Perform Engine Maintenance - 50 Hours
37
Perform 150 Hour Service
38
Quarterly Maintenance Procedures
39
Check for Open Bulletins and Owner Registration
39
Battery Inspection
40
Check the Module Tray Latch Components
42
Inspect the Battery Balancer - GS-69 DC
43
Inspect the Electrical Wiring
44
Inspect the Electrical Contactor
45
DC and GS-69 be
45
Inspect the Voltage Inverter (if Equipped)
45
Test the Flashing Beacons (if Equipped)
46
Visual Inspection of the Hydraulic Oil
47
Inspect the Hydraulic Filters
48
Check the Exhaust System - Engine Models
49
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
49
Test the Fuel Select Operation - Gasoline/Lpg Models
50
Check and Adjust the Engine RPM
51
Inspect the Tires, Wheels and Lug Nut Torque
53
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
54
Test the Drive Brakes
54
Test the Drive Speed - Stowed Position
55
Test the Drive Speed - Raised Position
55
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
56
And GS-47
56
Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35
60
Annual Maintenance Procedures
62
Check the Drive Hub Oil Level and Fastener Torque
62
Test the Function Pump - GS-69 be and GS-69 DC
62
Test the Oscillate Axle - GS-90
63
Test the down Limit Switch Descent Delay - GS-69, GS-84 and
66
Equipped)
66
Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46 and GS-47 (if Equipped)
68
(If Equipped)
71
Test the Platform Overload System - GS-69 (if Equipped)
73
Test the Platform Overload System - GS-84 and GS-90 (if Equipped)
75
Programmed Maintenance Procedures
77
P0-1 Inspect the Engine Air Filter - GS-69 RT
77
P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46 and GS-47
78
P0-3 Deutz Engine Maintenance - under 1000 Hours
79
P0-4 Ford Engine Maintenance - under 1000 Hours
80
P0-5 Kohler Engine Maintenance - under 1000 Hours
81
P0-6 Kubota Engine Maintenance - under 1000 Hours
82
P0-7 Perkins Engine Maintenance - under 1000 Hours
83
P0-8 GM Engine Maintenance - under 1000 Hours
84
P1-1 Perform Engine Maintenance - 1000 Hours
85
P1-2 Replace the Drive Hub Oil - GS-69, GS-84 and GS-90
86
P2-1 Perform Engine Maintenance - 2000 Hours
86
P2-2 Replace the Hydraulic Filters
87
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
88
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)
90
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 be and GS-69 DC
93
P2-6 Test or Replace the Hydraulic Oil
94
P3-1 Perform Engine Maintenance - 3000 Hours
95
Genie GS-2032 Operator's Manual (86 pages)
Scissor Lift
Brand:
Genie
| Category:
Lifting Systems
| Size: 9.97 MB
Table of Contents
Table of Contents
2
Introduction
3
Hazard Classification
4
Intended Use
4
Safety Sign Maintenance
4
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Gs-30 • Gs-32 • Gs-46 • Gs
10
Personal Fall Protection
12
Personal Safety
12
Tip-Over Hazards
13
Electrocution Hazards
13
Work Area Safety
13
Crushing Hazard
16
Operation on Slopes Hazards
16
Fall Hazards
17
Collision Hazards
17
Bodily Injury Hazard
18
Explosion and Fire Hazards
18
Damaged Machine Hazards
19
Component Damage Hazards
19
Battery Safety
19
Burn Hazards
19
Lifting Hazard
20
Electrocution/Burn Hazards
20
Tip-Over Hazard
20
Lockout after each Use
20
Panel Carrier Safety
21
Legend
22
Ground Control Panel
25
Controls
25
Platform Control Panel
26
Pre-Operation Inspection Fundamentals
30
Inspections
30
Pre-Operation Inspection
31
Function Test Fundamentals
32
Test the Up/Down Functions
33
Test Emergency Stop
33
At the Ground Controls
33
Test Emergency Lowering
34
Test the Horn
34
Test the Function Enable Switch and the Up/Down Functions
36
Test the Drive Function Button
36
Test the Steering
37
Test Drive and Braking
37
Test the Tilt Sensor Operation
38
Test Elevated Drive Speed
38
Test the Pothole Guards
38
Test the Outrigger Function (GS-3232)
39
Workplace Inspection Fundamentals
43
Workplace Inspection Checklist
43
Inspection for Decals with Words GS-1530 and GS-1930
44
Inspection for Decals with Words GS-2032, GS-2632 and GS-3232
46
Inspection for Decals with Words GS-2046, GS-2646, GS-3246 and GS-4047
48
Inspection for Decals with Symbols GS-1530 and GS-1930
50
Inspection for Decals with Symbols GS-2032, GS-2632 and GS-3232
52
Inspection for Decals with Symbols GS-2046, GS-2646, GS-3246 and GS-4047
54
Fundamentals
56
Operating Instructions
56
Operation from Ground
57
Operation from Platform
57
Emergency Lowering
57
Emergency Stop
57
To Position Outriggers (GS-3232 Models)
58
To Steer
58
To Drive
59
To Select Drive Speed
59
Controller Identification
59
To Position Platform
59
Driving on a Slope
62
To Determine the Slope Grade
62
Operation from Ground with Controller
63
Operational Indicator Codes
63
Battery Level Indicator
63
How to Use the Safety Arm
64
How to Fold down the Guardrails
64
How to Raise the Guardrails
65
Panel Carrier Assembly
66
Panel Restraints
66
Install the Restraints to the Rail
66
Install Panel Cradles
67
Panel Cradle Operation
67
Battery and Charger Instructions
68
Maintenance-Free Batteries
68
Standard Batteries
68
To Charge Battery
68
Transport and Lifting Instructions
69
Brake Release Operation
70
Securing to Truck or Trailer for Transit
71
Lifting the Machine with a Forklift
72
Lifting Instructions
73
Center of Gravity Table
73
Maintenance Symbols Legend
74
Check the Hydraulic Oil Level
74
Maintenance
74
Check the Batteries
75
Scheduled Maintenance
75
Specifications
76
Genie GS-2032 Operator's Manual (67 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 2.77 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
10
Work Area Safety
11
Legend
18
Controls
21
Inspections
25
Workplace Inspection
33
Operating Instructions
38
Emergency Stop
47
Emergency Lowering
47
To Retract Outrigger
48
To Steer
48
To Drive
48
Driving on a Slope
48
Gs-30 • Gs-32 • Gs
48
To Determine Slope Grade
49
Error Indicators
49
Transport and Lifting Instructions
53
Maintenance
57
Specifications
59
Genie GS-2032 Operator's Manual (69 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 5.16 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
21
Inspections
27
Operating Instructions
44
Emergency Lowering
45
Transport and Lifting Instructions
52
Maintenance
57
Specifications
59
Genie GS-2032 Operator's Manual (69 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 6.14 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
21
Inspections
25
Operating Instructions
42
Gs-30 • Gs-32 • Gs-46 • Gs
49
Transport and Lifting Instructions
52
Maintenance
57
Specifications
59
Genie GS-2032 Operator's Manual (68 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 9.33 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Gs-30 • Gs-32 • Gs-46 • Gs
9
Personal Safety
10
Work Area Safety
11
Legend
19
Controls
22
Inspections
28
Operating Instructions
44
Transport and Lifting Instructions
52
Maintenance
57
Specifications
59
Genie GS-2032 Operator's Manual (62 pages)
Brand:
Genie
| Category:
Scissor Lifts
| Size: 4.57 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
21
Inspections
25
Operating Instructions
40
Transport and Lifting Instructions
48
Maintenance
52
Specifications
54
Genie GS-2032 Operator's Manual (39 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 2.27 MB
Table of Contents
Table of Contents
2
Safety
3
Legend
11
Controls
12
Pre-Operation Inspection
14
Maintenance
16
Function Tests
18
Workplace Inspection
23
Operating Instructions
24
Transport Instructions
29
Decals
30
Specifications
34
Genie GS-2032 Operators Manual With Maintenance Information (38 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 2.35 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Legend
11
Controls
12
Pre-Operation Inspection
14
Maintenance
16
Function Tests
18
Workplace Inspection
23
Operating Instructions
24
Transport and Lifting Instructions
29
Decals
32
Specifications
36
Gs-2032 • Gs
37
Genie GS-2032 Operator's Manual (38 pages)
Brand:
Genie
| Category:
Scissor Lifts
| Size: 2.75 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Gs-2032 • Gs
3
Legend
11
Controls
12
Pre-Operation Inspection
14
Maintenance
16
Function Tests
18
Workplace Inspection
24
Operating Instructions
25
Transport and Lifting Instructions
31
Decals
34
Specifications
36
Genie GS-2032 Operator's Manual (34 pages)
Genie Scissor Lift Operator's Manual with Maintenance Information CE Models
Brand:
Genie
| Category:
Elevators
| Size: 1.04 MB
Table of Contents
Table of Contents
2
Safety
3
Legend
11
Controls
12
Pre-Operation Inspection
14
Maintenance
16
Scheduled Maintenance
17
Function Tests
18
Workplace Inspection
23
Operating Instructions
24
Transport Instructions
29
Decals
30
Genie GS-2032 and Genie GS
32
Specifications
32
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