User Manuals: Gehl RT210 Compact Track Loader

Manuals and User Guides for Gehl RT210 Compact Track Loader. We have 2 Gehl RT210 Compact Track Loader manuals available for free PDF download: Operator's Manual

Gehl RT210 Operator's Manual (280 pages)

Compact Track Loader

Brand: Gehl | Category: Compact Loader | Size: 35.21 MB

Delivery Checklists

5
- Table of Contents
  9
Introduction

17
- Safety Symbol
  17
- Contents and Use of this Manual
  17
- Safety Symbol and Signal Words
  18
  - Safety Alert Symbol
    18
  - Signal Words
    18
- Machine Orientation
  18
- Proper Machine Use
  18
- Service and Registration
  19
  - Machine Model and Serial Numbers
    19
  - Component Serial Numbers
    19
- ROPS/FOPS Certification Label
  20
- Component Identification
  21
- Fields of Application
  22
- Using Attachments
  22
- Vibration Information
  23
  - Vibration Measurement and Actions
    23
  - Vibration Levels
    24
- Fire Extinguisher
  24
- Manufacturer Information
  24
- Indicator and Operation Symbols
  25
Safety

27
- Safety Symbol and Signal Words
  27
  - Safety Alert Symbol
    27
  - Signal Words
    27
- Mandatory Safety Shutdown Procedure
  28
- Before Starting
  28
- During Operation
  29
- Applications with Load-Handling Devices
  32
- Parking the Machine
  33
- Electrical Energy
  33
- Maintenance and Service Safety Practices
  33
- Battery Hazards
  35
- Fire Hazards
  36
- Additional Safety Equipment
  36
- Crystalline Silica Exposure
  37
- Transporting the Machine
  37
- Lifting the Machine with a Crane
  37
- Loading and Transporting the Machine
  37
- Safety Decals
  38
  - New Decal Application
    38
- ANSI-Style Safety Decals
  39
- ISO-Style Safety Decals
  41
Specifications

43
- Fluids/Lubricants Types and Capacities
  43
- Dimensions
  44
- Payloads/Capacities
  46
- Weights
  47
- Track Drive
  47
- Coolant Compound Table
  47
- Engine
  48
- Hydraulic System
  49
  - General
    49
  - Drive Hydraulics
    50
  - Pumps
    50
  - Cylinders
    51
  - Forces and Cycle Times
    51
- Electrical System
  52
- Sound Power/Pressure Levels
  52
- Vibration Levels
  52
- Features
  53
- Standard Features
  53
- Optional Features
  53
- Common Materials and Densities
  54
Controls

55
- Multi-Function Display
  56
- Switches/Indicators
  57
- Multi-Function Display Screens
  58
  - Screen Access
    58
  - Status, Maintenance and Error Code Screens
    58
  - Configuration Screens
    60
  - Audible Alerts
    63
- Control Joysticks
  63
- Straight Tracking Adjust
  67
- Parking Brake/Work Hydraulics Lock-Out
  68
- Cab Heat and Air Conditioning (Option)
  69
- Operator's Seat
  69
  - Seat Forward and Back Horizontal Adjustment
    70
  - Seat Height Vertical Height/Weight Suspension Adjustment
    70
    
    Air Suspension
    70
    
    Mechanical Suspension
    70
- Seat Belt
  70
  - Fastening/Unfastening the Seat Belt
    70
- Armrest/Joystick Console Adjustment
  71
- Throttle Controls
  71
- Travel Controls
  72
- Travel Speed Range Selection
  72
- Lift Arm Float Button
  74
- Hydraglide™ Button (Option)
  75
- Work Lights
  75
- Battery Disconnect Switch (Option)
  76
- Windshield Wipers/Washer
  76
  - Wiper/Washer Control
    76
  - Washer Fluid Reservoir
    76
Operation

77
- Operational Checks
  77
  - Pre-Start Checks
    77
  - Checks During Operation
    78
  - Parking Checks
    78
- Before Operation
  79
  - Cab Entry and Exit
    79
  - Opening/Closing the Cab Door
    79
  - Cab Door Emergency Exit
    80
  - Cab Door Removal
    80
  - Fold-Up Door (Option)
    80
    
    Closing the Fold-Up Door from the Outside
    80
    
    Opening the Fold-Up Door from the Outside
    80
    
    Closing the Door from the Inside
    81
    
    Opening the Door from the Inside
    81
  - Seat and Armrest/Joystick Console Adjustment
    81
  - Seat Belt
    81
  - Parking Brake
    82
    
    Disengage Parking Brake
    82
- Starting the Engine
  83
  - Cold-Starting
    84
  - After Starting
    84
- Warm up
  85
- Run-In Period
  85
- Stopping the Engine
  85
- Engine Stalling
  86
- Diesel Particulate Filter (DPF) Regeneration Procedures
  86
  - Reset Regeneration
    87
  - Stationary Regeneration
    87
    
    Forcing Stationary Regeneration
    89
  - Regeneration Inhibit
    90
    
    Cancelling Regeneration Inhibit
    91
  - Recovery Regeneration
    92
  - DPF Service
    93
- After Operation
  94
- Jump-Starting
  94
- Travel Drive Operation
  96
- Rubber Track Use Cautions and Tips
  99
  - Sprocket Tooth Wear and Track Life
    101
- Travel Drive Error Condition Operation (Limp Mode)
  102
  - Alternate Transport Mode Activation
    102
  - Alternate Transport Mode Cancel
    103
- Backup Alarm
  103
- Lift Arm Operation
  104
  - Attachment Transport Position
    104
  - Joystick Control Patterns
    104
    
    ISO Pattern Lift Arm Operation Controls
    104
    
    D-H Pattern Lift Arm Operation Controls (Option)
    105
- Self-Leveling
  106
  - Self-Leveling Cancel (Option)
    106
- Lift Arm Float
  107
- Hydraglide™ Ride Control System (Option)
  108
- Hydraulics Control Lock
  109
- Lift Arm Support
  110
  - Engage Lift Arm Support
    110
  - Disengage Lift Arm Support
    111
- Connecting/Disconnecting Attachments
  112
  - Connecting Attachments
    112
  - Disconnecting Attachments
    113
- Powering Attachments with Hydraulic Function
  114
- Optional 14-Pin Connector
  116
  - Switch / Pin Assignments
    116
- Working with Buckets
  117
  - Digging Tips
    117
  - Safety Instructions When Working with Buckets
    118
  - Working with Standard Buckets
    118
    
    Scooping
    118
    
    Digging
    119
    
    Loading
    119
    
    Tips When Loading Trucks
    119
    
    Grading Using Float
    120
    
    Grading Without Float
    120
    
    Backfilling
    121
- Working with Pallet Forks
  122
  - Safety Instructions When Working with Pallet Forks
    122
  - Transporting Loads Using Pallet Forks
    123
    
    Lifting Loads Using Pallet Forks
    123
    
    Loading Pallet Forks
    123
    
    Transporting Load Using Pallet Forks
    123
    
    Setting down Loads Using Pallet Forks
    124
- Lifting the Machine Using a Crane
  124
  - Crane Lifting Preparation
    124
- Loading and Transporting the Machine on a Transport Vehicle
  125
  - Loading and Securing the Machine
    126
- Storage Box
  127
Maintenance

129
- Maintenance Schedule
  131
  - Checks, Cleaning and Inspection
    131
  - Leakage Check
    132
  - Lubrication and Filter Changes
    132
  - Functional Check
    133
- Maintenance Interval
  133
- Engine Maintenance
  134
  - Engine Access
    134
    
    Closing Engine Covers
    134
    
    Checking Engine Oil Level
    135
    
    Engine Oil
    135
    
    Changing Engine Oil and Filter
    136
    
    Changing Air Filter Elements
    138
    
    Engine Air Filters
    138
    
    Checking Coolant Level
    139
    
    Engine Cooling System
    139
    
    Cleaning Radiator Fins
    140
    
    Draining/Refilling Cooling System
    140
    
    Belt Maintenance
    141
    
    Checking and Adjusting Belt Tension
    141
    
    Air Conditioning Belt
    142
- DPF Service
  142
- Fuel System Maintenance
  142
  - Adding Fuel
    143
  - Water Separator Inspection/Maintenance
    143
  - Changing Fuel Filter
    145
- Hydraulic System Maintenance
  146
  - Checking Hydraulic Oil Level
    146
  - Changing Hydraulic Oil and Filter
    147
- Hydraulic Hose Maintenance
  149
- Travel Motor Maintenance
  150
  - Travel Motor Gearbox Oil (RT175/RT210)
    150
  - Travel Motor Gearbox Oil (RT250)
    150
- Track Maintenance
  151
  - Track Replacement
    151
- General Lubrication
  155
- Tilting ROPS/FOPS
  156
  - Raising ROPS/FOPS
    156
  - Lower ROPS/FOPS
    157
- Electrical System
  158
  - Battery
    158
  - Using a Booster Battery (Jump-Starting)
    159
  - Fuses and Relays
    160
    
    Engine Compartment Fuses/Relays
    160
    
    Engine Compartment Fuses/Relays Model RT250
    160
    
    Fuses under ROPS/FOPS
    165
  - Control Modules
    166
    
    Engine Control Module (ECU)
    166
    
    Lift Arm and Standard Auxiliary Flow Control Module
    166
    
    Main/Drive Control Module
    166
    
    Multi-Function Control Module
    166
- Long-Term Storage
  167
  - Before Storage
    167
  - After Storage
    167
- Air Conditioning Maintenance
  168
  - Air Conditioning Filters
    168
    
    Cab Air Filter
    168
    
    Outside Air Intake Filter
    168
- Windshield Washer Reservoir
  169
- Final Shutdown / Decommissioning
  170
  - Before Disposal
    170
  - Machine Disposal
    170
- Maintenance Log
  171
Troubleshooting

175
- Engine Troubleshooting
  175
- Indicator Lamp Troubleshooting
  176
- Seal and Hose Troubleshooting
  177
- Hydraulic System Troubleshooting
  178
- Hydrostatic Travel Drive System Troubleshooting
  179
- Electrical Troubleshooting
  181
- Miscellaneous Troubleshooting
  182
- Error Codes
  182
  - Controller Communication Error Codes
    182
  - Engine Error Codes
    182
  - Drive and Valve Error Codes
    195
Schematics

205
Index

271
EC Declaration of Conformity

275
Torque Specifications

277
- SAE Torque Values
  279

Gehl RT210 Operator's Manual (180 pages)

Compact Track Loader

Brand: Gehl | Category: Compact Loader | Size: 20.45 MB

Delivery Checklists

3
- Table of Contents
  7
Introduction

13
- Safety Symbol
  13
- Contents and Use of this Manual
  13
- Safety Symbol and Signal Words
  14
  - Safety Alert Symbol
    14
  - Signal Words
    14
- Machine Orientation
  14
- Proper Machine Use
  14
- Service and Registration
  15
  - Machine Model and Serial Numbers
    15
  - Component Serial Numbers
    15
- Component Identification
  16
- Fields of Application
  17
- Using Attachments
  17
- Vibration Information
  18
  - Vibration Measurement and Actions
    18
  - Vibration Levels
    19
- Fire Extinguisher
  19
- Manufacturer Information
  19
- Indicator and Operation Symbols
  20
Safety

21
- Safety Symbol and Signal Words
  21
  - Safety Alert Symbol
    21
  - Signal Words
    21
- Mandatory Safety Shutdown Procedure
  22
- Before Starting
  22
- During Operation
  23
- Applications with Load-Handling Devices
  26
- Parking the Machine
  26
- Electrical Energy
  26
- Maintenance and Service Safety Practices
  27
- Battery Hazards
  29
- Fire Hazards
  29
- Additional Safety Equipment
  30
- Crystalline Silica Exposure
  30
- Transporting the Machine
  30
- Lifting the Machine with a Crane
  30
- Loading and Transporting the Machine
  31
- Safety Decals
  31
  - New Decal Application
    32
- ANSI-Style Safety Decals
  33
- ISO-Style Safety Decals
  35
Specifications

37
- Fluids/Lubricants Types and Capacities
  37
- Dimensions
  38
- Payloads/Capacities
  40
- Weights
  41
- Track Drive
  41
- Coolant Compound Table
  41
- Engine
  42
- Hydraulic System
  43
  - General
    43
  - Drive Hydraulics
    43
  - Pumps
    44
  - Cylinders
    45
  - Forces and Cycle Times
    45
- Electrical System
  46
- Sound Power/Pressure Levels
  46
- Vibration Levels
  46
- Features
  47
- Standard Features
  47
- Optional Features
  47
- Common Materials and Densities
  48
Controls

49
- Multi-Function Display
  50
- Switches/Indicators
  51
- Multi-Function Display Screens
  52
  - Screen Access
    52
  - Status, Maintenance and Error Code Screens
    52
  - Configuration Screens
    54
  - Audible Alerts
    56
- Control Joysticks
  56
- Parking Brake/Work Hydraulics Lock-Out
  60
- Cab Heat and Air Conditioning (Option)
  60
- Operator's Seat
  61
  - Seat Forward and Back Horizontal Adjustment
    61
  - Seat Height Vertical Height/Weight Suspension Adjustment
    61
    
    Air Suspension
    61
    
    Mechanical Suspension
    61
- Seat Belt
  61
  - Fastening/Unfastening the Seat Belt
    62
- Throttle Controls
  62
- Travel Controls
  63
- Travel Speed Range Selection
  63
  - Travel Speed Limit (Option)
    63
    
    Activating Travel Speed Limit Option
    63
    
    Deactivating Travel Speed Limit Option
    64
    
    Travel Speed Limit Option Operation
    64
- Lift Arm Float Button
  65
- Hydraglide™ Button (Option)
  65
- Work Lights
  66
- Battery Disconnect Switch (Option)
  66
- Windshield Wipers/Washer
  67
  - Wiper/Washer Control
    67
  - Washer Fluid Reservoir
    67
  - 918468/EP0313 Printed in U.S.A
    68
Operation

69
- Operational Checks
  69
  - Pre-Start Checks
    69
  - Checks During Operation
    70
  - Parking Checks
    70
- Before Operation
  70
  - Cab Entry and Exit
    70
  - Opening/Closing the Cab Door (Option)
    71
  - Seat Adjustment
    71
  - Seat Belt
    71
  - Parking Brake
    72
    
    Disengage Parking Brake
    72
- Starting the Engine
  73
  - After Starting
    74
- Warm up
  74
- Run-In Period
  74
- Stopping the Engine
  74
- After Operation
  74
- Jump-Starting
  75
- Travel Drive Operation
  77
- Lift Arm Operation
  82
  - Attachment Transport Position
    82
  - Joystick Control Patterns
    83
    
    ISO Pattern Lift Arm Operation Controls
    83
    
    D-H Pattern Lift Arm Operation Controls (Option)
    83
- Self-Leveling
  84
  - Self-Leveling Cancel (Option)
    85
- Lift Arm Float
  85
- Hydraglide™ Ride Control System (Option)
  85
- Hydraulics Control Lock
  86
- Lift Arm Support
  87
  - Engage Lift Arm Support
    87
  - Disengage Lift Arm Support
    88
- Connecting/Disconnecting Attachments
  89
  - Connecting Attachments
    89
  - Disconnecting Attachments
    90
- Powering Attachments with Hydraulic Function
  91
- Working with Buckets
  93
  - Digging Tips
    93
  - Safety Instructions When Working with Buckets
    94
  - Working with Standard Buckets
    95
    
    Scooping
    95
    
    Loading
    95
    
    Tips When Loading Trucks
    96
    
    Grading
    96
    
    Grading Without Float
    96
    
    Grading Using Float
    97
    
    Backfilling
    98
- Working with Pallet Forks
  98
  - Safety Instructions When Working with Pallet Forks
    98
  - Transporting Loads Using Pallet Forks
    100
    
    Loading Pallet Forks
    100
    
    Lifting Loads Using Pallet Forks
    100
    
    Transporting Load Using Pallet Forks
    100
    
    Setting down Loads Using Pallet Forks
    100
- Lifting the Machine Using a Crane
  101
  - Crane Lifting Preparation
    101
- Loading and Transporting the Machine on a Transport Vehicle
  102
  - Loading and Securing the Machine
    102
- Storage Box
  103
Maintenance

105
- Maintenance Schedule
  106
  - Checks, Cleaning and Inspection
    106
  - Leakage Check
    107
  - Lubrication and Filter Changes
    107
  - Functional Check
    107
- Maintenance Interval
  108
- Engine Maintenance
  109
  - Engine Access
    109
    
    Closing Engine Covers
    109
  - Engine Oil
    110
    
    Checking Engine Oil Level
    110
    
    Changing Engine Oil and Filter
    110
  - Engine Air Filters
    112
  - Changing Air Filter Elements
    112
  - Engine Cooling System
    113
    
    Checking Coolant Level
    113
    
    Cleaning Radiator Fins
    113
    
    Draining/Refilling Cooling System
    114
  - V-Belt Maintenance
    115
    
    Checking and Adjusting V-Belt Tension
    115
    
    Air Conditioning V-Belt
    115
- Fuel System Maintenance
  115
  - Adding Fuel
    116
  - Water Separator Inspection/Maintenance
    116
  - Changing Fuel Filter
    117
- Hydraulic System Maintenance
  118
  - Checking Hydraulic Oil Level
    118
  - Changing Hydraulic Oil and Filter
    119
- Hydraulic Hose Maintenance
  120
- Travel Motor Maintenance
  121
  - Travel Motor Gearbox Oil
    121
- Track Maintenance
  121
  - Track Replacement
    122
- General Lubrication
  125
- Tilting ROPS/FOPS
  126
  - Raising ROPS/FOPS
    126
  - Lower ROPS/FOPS
    127
- Electrical System
  127
  - Battery
    127
  - Using a Booster Battery (Jump-Starting)
    128
  - Fuses and Relays
    129
    
    Engine Compartment Fuses/Relays
    129
    
    Fuses under ROPS/FOPS
    130
  - Control Modules
    130
    
    Multi-Function Control Module
    131
    
    Drive, Lift Arm and Standard Auxiliary Flow Control Module
    131
    
    Engine Control Module (ECU)
    131
    
    Main/Drive Control Module
    131
- Long-Term Storage
  131
  - Before Storage
    131
  - After Storage
    132
- Air Conditioning Maintenance
  132
  - Air Conditioning Filters
    132
    
    Cab Air Filter
    132
    
    Outside Air Intake Filter
    133
- Windshield Washer Reservoir
  133
- Final Shutdown / Decommissioning
  134
  - Before Disposal
    134
  - Machine Disposal
    134
- Maintenance Log
  135
Troubleshooting

139
- Engine Troubleshooting
  139
- Indicator Lamp Troubleshooting
  140
- Seal and Hose Troubleshooting
  141
- Hydraulic System Troubleshooting
  142
- Hydrostatic Travel Drive System Troubleshooting
  143
- Electrical Troubleshooting
  145
- Miscellaneous Troubleshooting
  145
- Error Codes
  146
  - Controller Communication Error Codes
    146
  - Engine Error Codes
    146
  - Troubleshooting
    146
  - Drive and Valve Error Codes
    148
Schematics

149
- Engine/Starting and Charging
  149
- Engine Sensors
  150
- Engine ECU
  151
- Power Distribution (Later Machines)
  152
- Power Distribution (Early Machines)
  153
- I/O Controller (Later Machines)
  154
- I/O Controller (Early Machines)
  155
- Solenoid Control - a (Later Machines)
  156
- Solenoid Control - a (Early Machines)
  157
- Solenoid Control - B
  158
- Operator/Drive Controls
  159
- High-Flow/Self-Level/Power-A-Tach® Quick Attach System (Later Machines)
  160
- High-Flow/Self-Level/Power-A-Tach® Quick Attach System (Early Machines)
  161
- Hvac
  162
- Track Tension/Lighting Control
  163
- Wipers/Washer Pumps
  164
- Work Lights
  165
- Auxiliary Power/Dome Light/Radio
  166
- Operator CAN Interface
  167
- Grounds
  168
- Hydraulic Schematic
  169
- Torque Specifications
  177

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More Gehl Manuals

User Manuals: Gehl RT210 Compact Track Loader

Gehl RT210 Operator's Manual (280 pages)

Table of Contents

Delivery Checklists

Introduction

Safety

Specifications

Controls

Operation

Maintenance

Troubleshooting

Schematics

Index

EC Declaration of Conformity

Torque Specifications