Gehl RS6-34 Telescopic Forklift Manuals

Manuals and User Guides for Gehl RS6-34 Telescopic Forklift. We have 2 Gehl RS6-34 Telescopic Forklift manuals available for free PDF download: Service Manual, Operator's Manual

Gehl RS6-34 Service Manual (292 pages)

Telescopic Handler

Brand: Gehl | Category: Construction Equipment | Size: 20.94 MB

Table of Contents

3
- General
  
  7
- Engine
  
  29
  - Engine Removal and Installation
    29
Section 1

58
- Electrical
  59
  - Starter Circuit Troubleshooting
    59
    
    Park Brake Circuit Troubleshooting
    61
    
    Steering Mode Circuit Troubleshooting
    63
  - Instrument Panel or Panel Bulb Replacement
    64
  - Electrical Schematics
    66
  - Electrical System Tests
    68
    
    Battery Test
    68
    
    Fuse Power Tests
    69
    
    Ignition Relay Tests
    70
    
    Starter and Starter Relay Tests
    70
    
    Key Switch and Starter Button Tests
    72
    
    Fuel Shut-Off Solenoid Test
    74
    
    Park Brake Circuit Tests
    75
    
    Steering Mode Circuit Tests
    77
  - Battery Removal and Installation
    81
Section 2

82
- Template Name: Oml_2_Col
  83
  - Battery Removal
    83
  - Mandatory Safety Shutdown Procedure
    83
  - Template Date: 1997_02_12
    83
  - Battery Installation
    84
- Steering
  
  87
  - Steering Control Valve Removal and Installation
    87
- Power Train
  
  95
Section 3

139
- Hydraulic System
  
  139
  - Introduction
    140
  - General Test Procedures
    140
  - Hydraulic Specifications
    142
    
    Control and Park Brake Pilot Pressure Troubleshooting
    143
    
    Boom Lift Troubleshooting
    144
    
    Boom Extend Cylinder Troubleshooting
    145
    
    Attachment Tilt Cylinder Troubleshooting
    146
    
    Frame Leveling Troubleshooting
    147
    
    Steering Circuit Troubleshooting
    148
    
    Hydraulic Schematics
    149
    
    Hydraulic Schematics with Pwp
    151
    
    Pump Pressure Test
    153
    
    Flow Divider Pressure Test
    154
    
    Lift Cylinder Test
    155
    
    Tilt Cylinder Direct Test
    159
    
    Tilt Cylinder Quick Test
    159
    
    Extension Cylinder Quick Test
    164
    
    Extension Cylinder Direct Test
    165
    
    Frame Leveling Cylinder Quick Test
    168
    
    Frame Leveling Cylinder Direct Test
    169
  - Main Control Valve Pressure Relief Test and Adjustment
    174
    
    Main Relief Valve Quick Test and Adjustment
    174
  - Joystick Control and Park Brake Pressure Test
    176
    
    Steering Circuit Pressure Direct Test
    179
    
    Steering Circuit Pressure Quick Test
    179
  - Hydraulic Pump Removal and Installation
    181
  - Frame Leveling Cylinder Removal and Installation
    187
  - Tilt Cylinder Removal and Installation
    195
  - Hydraulic Cylinder Repair
    203
  - Slave Cylinder Removal and Installation
    213
  - Lift Cylinder Removal and Installation
    221
  - Boom Extend Cylinder Removal and Installation
    229
- Telescoping Boom
  
  237

Gehl RS6-34 Operator's Manual (87 pages)

Telescopic Handler Serial Number 21541 thru 21700 (with Tier 3 engine) Beginning with Serial Number 21701 (with Interim Tier 4 engine)

Brand: Gehl | Category: Front End Loaders | Size: 8.62 MB

Indicator and Operation Symbols
2
Table of Contents
3
Introduction
4
Product View and Parts Identification
5
Specifications
6
- Check Lists
  7
- Check Lists
  9
- Safety Information
  10
- Mandatory Work Platform Safety Rules
  15
- Work Platform Design Requirements
  16
Decals
18
4 Safety

23
Indicators and Controls

23
- Guards and Shields
  23
- Dash Panel Area
  24
- Ignition Switch, Start and Horn Button
  24
- Instrument and Switch Panel
  24
- Top Row Switches
  25
- Bottom Row Switches
  26
- Middle Row Switches
  26
- Floor and Seat Area
  27
- Heater Controls
  27
- Travel Lever
  27
- Right Side Panel
  28
- Tri-Function Joystick Configuration
  29
- Two-Joystick Configuration
  29
- Function Indicators
  30
- Service and Safety Features
  30
- Air Filter Restriction Indicator
  31
- Backup Alarm
  31
- Battery Compartment
  31
- Fuse and Relay Access Compartment
  31
- Side-View Mirror
  31
- Fuses
  32
Operation and Adjustments

33
- Engine Break-In
  33
- Starting the Engine
  33
- Changing Attachment Tools
  34
- Cold Starting Procedures
  34
- First Time Operation
  34
- Parking Brake
  34
- Self-Leveling
  35
- Grade and Slope Precautions
  36
- Grade Limits
  36
- Operation
  36
- Traffic Flow Patterns
  37
  - General Load Handling
    38
  - Load Capacity and Reach
    38
  - Carrying the Load
    39
  - Lifting Attachment Tool Application
    39
  - Load Elevation and Placement
    39
  - Picking up the Load
    39
  - Installing a Personnel Work Platform (PWP)
    40
  - Elevating Personnel
    41
  - Suspended Loads
    41
  - Guidelines for Free Rigging / Suspended Loads
    42
    
    Loading Machine Using Ramps
    42
    
    Road Travel
    42
    
    Transporting between Job-Sites
    42
  - Theft Deterrents
    43
    
    Unloading Machine Using Ramps
    43
    
    Axle Gear Oil
    45
    
    Engine Crankcase Oil
    45
    
    Hydraulic System Reservoir
    45
  - Lubrication
    45
    
    Greasing
    46
    
    Replacement Filter Chart
    46
    
    Grease Fittings Locations
    47
7 Lubrication

48
Service and Storage

48
- Access to Components Chart
  49
- Checking Fuel Filter
  50
- Checking Fuel Tank Level
  50
- Checking Engine Oil Level
  51
- Checking Hydraulic Oil Level
  51
- Checking Radiator Coolant Level
  51
- Checking Tire Pressures
  51
- Checking Instruments Operation and Condition
  52
- Checking Wheel Nut Torque
  52
- Checking Personnel Work Platform (PWP) System
  53
- 250 Hours
  54
  - Changing Fuel Filter
    54
  - Checking Axle Oil Levels
    54
  - Lubricate Grease Points
    54
  - Planetary Hubs
    54
- Transmission Oil
  54
  - Changing Engine Oil and Filter
    55
  - Fuel Bleeding Procedure
    55
  - Checking the Battery
    56
  - Jump Starting
    56
  - Checking and Torquing Boom Leaf Chains
    57
  - Changing Transmission Oil and Filter
    58
  - Checking Boom Slide Pad Wear and Clearance
    58
  - Changing Air Filter Element
    59
  - Changing Hydraulic Return Filter Element
    59
  - Primary Element
    59
  - Axle Planetary Hubs
    60
  - Changing Axle Differential and Planetary Oil
    60
  - Checking Exhaust System
    60
  - Changing Hydraulic Reservoir Oil and Strainer
    61
  - Checking Hydraulic System Relief Pressures
    61
  - After Storage
    62
  - Changing Radiator Coolant
    62
  - Storing the Machine
    62
  - PWP System Troubleshooting
    63
  - Decal Locations
    64
  - Maintenance Interval Chart
    69
  - Hydraulic Schematics
    73
  - Electrical Schematics
    77
  - Load Zone Charts
    79
  - Standard Hardware Torque Data
    81
  - Torque Specifications
    81
  - Index
    82
  - Warranty
    85

Gehl Categories

Compact Loader Construction Equipment Front End Loaders Compact Excavator Forklifts

More Gehl Manuals

Gehl RS6-34 Telescopic Forklift Manuals

Gehl RS6-34 Service Manual (292 pages)

Table of Contents

Table of Contents

General

Engine

Section 1

Section 2

Steering

Power Train

Section 3

Hydraulic System

Telescoping Boom

Gehl RS6-34 Operator's Manual (87 pages)

Table of Contents

4 Safety

Indicators and Controls

Operation and Adjustments

7 Lubrication

Service and Storage

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