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Gasboy Islander Prime manual available for free PDF download: Instruction And Installation Manual
Gasboy Islander Prime Instruction And Installation Manual (108 pages)
Brand:
Gasboy
| Category:
Control Systems
| Size: 2.57 MB
Table of Contents
Table of Contents
5
1 Introduction
13
General
13
Solution Description
13
System Architecture
14
Figure 2 System Architecture
14
Manual Structure
15
References
15
Documentation Conventions
16
2 Important Safety Information
17
3 System Overview
21
General
21
System Description
21
Fuel Point PLUS - Automatic Vehicle Identification
21
Remote Web Access
21
Head Office
21
Restrictions and Limits
22
Islander Prime Capabilities for Forecourt Management
22
System Workflow
22
Islander Prime Structure
23
Main Components
23
Figure 3 Norcu
23
Figure 4 Orpay1000
24
Figure 5 G2 Panel Printer
25
Figure 6 Communication Interfaces in the Slots
26
Internal Configuration
27
Available Configurations
27
Islander Prime
27
Figure 7 Internal Configuration Diagram
27
Automatic Vehicle Identification
28
Dispensers
28
Barcode Reader Option
28
Insert Card Reader Option
28
HID Option
28
Cellular Modem Option
28
Receipt Printer Option
28
EMV Option
29
Communication Interfaces
29
Security and Protection
29
Authorization
29
Network
29
RF Network
29
Maintenance
30
Housing
30
Figure 8 Islander Prime Dimensions
30
Technical Specifications and Standards
31
Islander Prime Technical Specifications
31
Communication and Security Standards
32
4 Preliminary Guidelines
33
General
33
Precautions and Safety Notes Précautions Et Consignes de Sécurité
33
Figure 9 Installation Control
34
Station Survey
35
Station Architecture
35
Locating All Objects
36
Assigning Logical Ids
36
Connections
37
Figure 10 Terminal Block, Power, and LAN Connections (8 Pumps)
37
Conduits
38
Requirements
38
Protective Plate
39
Figure 11 Lower Protective Plate
39
Required Conduits
40
Layout
40
Figure 12 Conduit Layout for Mechanical Pump
41
Figure 13 Conduits Layout for Electronic Pump
42
Installation
43
Sealing
43
Cable Insertion
43
Cable Types
44
Cable Routing
44
Power Setup
44
Connection Diagram
45
Power Supply Setup
45
Figure 14 Power Equipment Connections
45
Figure 15 Power Supply Components
45
Connecting the Power Equipment
46
Grounding
46
Wiring the Peripherals
46
Pump Wiring
46
TLG Wiring
47
Figure 16 Communications Cable Wiring
47
5 Installation
49
General
49
Installation Guidelines
49
Precautions and Safety Notes
49
Safety Distances
49
Figure 17 Base Plate Dimensions
49
Installing the Pedestal Base
50
Figure 18 Base Plate Dimensions
50
Installation Procedure
51
Preliminary Setup
51
Assembly Parts
51
Base Plate
52
Figure 19 Base Plate Installation
52
Pedestal
53
Figure 20 Pedestal Base Installation
53
Sealing Conduits
54
Installing Options
54
Figure 21 Islander Prime Pole Door
54
Barcode Reader Installation
55
Figure 22 Barcode Reader Installation Kit
55
Figure 23 Barcode Reader in Islander Prime Pole Door
56
Figure 24 Barcode Reader Wiring to Orpay1000
56
HID Reader Installation
57
Figure 25 Barcode Reader Wiring to Orpay1000
57
Figure 26 HID Reader
57
Figure 27 HID Reader Back Plate
58
Figure 28 HID Reader on Back Plate
58
Figure 29 HID Reader Wiring
59
Figure 30 HID Reader in Islander Prime Pole
59
Insertion Card Reader Installation
60
Figure 31 Insertion Card Reader
60
Figure 32 Insertion Card Reader (Inside Top View)
60
Figure 33 Insertion Card Reader Label
61
Figure 34 Insertion Card Reader Mounted in Islander Prime
61
Cellular Modem Installation
62
Figure 35 Cellular Modem Back Plate
62
Figure 36 Cellular Modem in Islander Prime Pole
62
Figure 1 Islander Prime
63
Figure 37 Cellular Modem Antenna (Left Side Example)
63
G2 Panel Printer Installation
64
Figure 38 G2 Panel Printer
64
Figure 39 Disconnect Grounding Cable
64
Figure 40 Panel Printer in Islander Prime Pole
65
Figure 41 Reconnect Grounding Cable
65
Installing Communication Interfaces
66
Adding Communication Interface Blades to the Pedestal
66
Figure 42 Communication Interface Protective Panel
67
Figure 43 Communication Interface Slots (Empty)
67
Figure 44 Communication Interface Blades in Slots
68
Wiring Requirements
69
Figure 45 Communication Interface Protective Panel with Interface
69
Mechanical Dispenser Connections
70
Figure 46 Mechanical Dispenser Interface
70
Figure 47 Mechanical Dispenser Wiring Diagram
70
Pulser Connections
72
Figure 48 MPI-C Fuses Diagram
72
Electronic Dispenser Connections
73
Figure 49 Three-Wire Pulser Wiring Connections
73
Figure 50 Two-Wire Pulser Wiring Connections
73
Figure 51 Tokheim Electronic Interface
74
Figure 52 Tokheim Electronic Interface - Wiring Diagram
75
Figure 53 Current Loop Electronic Pump - Wiring Diagram
76
Figure 54 RS-485 Electronic Interface
77
Figure 55 RS-485 Device - Wiring Diagram
77
Figure 56 RS-232/RS-422 Electronic Interface
78
Post-Installation Checklist
79
Figure 57 TLG Wiring Link
79
Islander Prime Setup
80
6 LAN Commverter Setup
81
General
81
Figure 58 Islander Prime Commverter Setup Login
81
Figure 59 Islander Prime Commverter Setup Homepage
81
Home Page
82
Setup
83
Minimal Setup
83
Figure 60 Minimal Setup Tab
83
General Setup
84
Figure 61 General Setup Tab
84
Oric Config
85
Figure 62 Oric Config Tab
85
Log Level
87
Figure 63 Log Level Tab
87
Save
88
Figure 64 Save Tab
88
Figure 65 Confirm Save Dialog
88
Figure 66 Reset Device Dialog
89
Figure 67 Download Setup File
89
Software Upload
90
Figure 68 Software Upload Screen
90
Figure 69 Confirm Upload Dialog
91
7 Maintenance
93
General
93
Orpay1000 and Islander Prime
93
Magnetic Card Reader
93
Printer
94
Figure 70 Paper Lock Lever
94
8 Troubleshooting
97
General
97
Islander Prime
97
System down
97
Mechanical Pump Does Not Fuel
98
No Control over Fueling
100
Orpay1000
100
Printer
102
Communication
104
Fuelpoint
106
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