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TPS/i Robotics PushPull CMT
Fronius TPS/i Robotics PushPull CMT Manuals
Manuals and User Guides for Fronius TPS/i Robotics PushPull CMT. We have
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Fronius TPS/i Robotics PushPull CMT manual available for free PDF download: Operating Instructions Manual
Fronius TPS/i Robotics PushPull CMT Operating Instructions Manual (148 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 15.2 MB
Table of Contents
Table of Contents
5
Safety Rules
9
General
9
Proper Use
9
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
10
Mains Connection
10
Protecting Yourself and Others
11
Danger from Toxic Gases and Vapours
11
Danger from Flying Sparks
12
Risks from Mains Current and Welding Current
12
Meandering Welding Currents
13
EMC Device Classifications
13
EMC Measures
13
EMF Measures
14
Specific Hazards
14
Factors Affecting Welding Results
15
Danger from Shielding Gas Cylinders
15
Danger from Escaping Shielding Gas
16
Safety Measures at the Installation Location and During Transport
16
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
17
Safety Inspection
17
Disposal
18
Safety Symbols
18
Data Protection
18
Copyright
18
General Information
19
General
21
Overview of the Conventional TPS /I Welding System with Internal Wirefeeding Hose
21
Overview of the Conventional TPS /I Welding System with External Wirefeeding Hose
22
Overview of the Tps/I PAP Welding System
23
Overview of the Conventional TPS /I CMT Welding System
24
Overview of the TPS /I PAP CMT Welding System
25
Interconnecting Hosepack
26
General Remarks
26
General
26
Powerliner
27
General
27
WF 25I REEL R /4R, WF 30I REEL R /2R
28
Safety
28
Device Concept
28
Application Area
28
Proper Use
28
Warning Notices on the Device
29
Splitbox SB 500I R
31
Device Concept
31
Proper Use
31
Safety
31
Warning Notices on the Device
32
Splitbox SB 60I R
33
Device Concept
33
Proper Use
33
Safety
33
Warning Notices on the Device
34
Pushpull Hosepack
35
General
35
Scope of Supply
35
WF Robacta Drive
36
General
36
Warning Notices on the Device
36
Crashbox /I
37
General
37
Also Required for Fitting to Robot Arm
37
Device Concept
37
Areas of Utilisation
38
Scope of Supply
38
Robot Welding Torch
39
Safety
39
General
39
Tpsi Wire Buffer
40
General
40
Controls, Connections and Mechanical Components
41
Splitbox
43
Safety
43
General Remarks
43
Gas Test/Wire Threading Control Panel (Optional)
43
Control Elements, Connections and Mechanical Components of the Splitbox
45
Safety
45
Control Elements, Connections and Mechanical Components
45
SB 60I R:control Elements, Connections and Mechanical Components
46
SB 60I R /L:control Elements, Connections and Mechanical Components
47
SB 500I R PAP Control Elements, Connections and Mechanical Components
49
Safety
49
Control Elements, Connections and Mechanical Components
49
WF 25I Robacta Drive Control Panel / WF 60I Robacta Drive CMT
51
WF 25I REEL R /4R, WF 30I REEL R /2R
53
Safety
53
Controls, Connections and Mechanical Components
53
Control Panel
55
Installation - Conventional Robot
57
Fitting the Welding System to a Conventional Robot
59
Safety
59
Fitting the Tps/I Welding System to a Conventional Robot
59
Optimum Hosepack Arrangement
59
Fitting the Splitbox
61
Fitting the Wirefeeder Holder
61
Fitting the SB 500I R
61
Fitting the SB 500I R (Left Variant)
61
Fitting the SB 60I R to the Robot
62
Fitting the SB 60I R to the Balancer
62
Mounting the SB 60I R on the Wall
63
Fitting the Tpsi Wire Buffer
64
Installing the Crashbox Drive /I on the Robot
65
Installing the Crashbox on the Robot (Conventional)
65
Installing the Crashbox/I Dummy on the Robot
66
Preparing the WF Robacta Drive and Fitting to a Conventional Robot
67
Fitting the Gas-Saver Nozzle
67
Fitting the Hosepack to the WF Robacta Drive (Conventional)
68
Fitting the WF Robacta Drive to the Crashbox (Conventional)
69
Fitting the Inner Liner Inside the Torch Body
69
Fitting the Welding Torch to the WF Robacta Drive (Conventional)
71
Fitting the Interconnecting Hosepack
72
Fitting the Standard Interconnecting Hosepack to the Robot
72
Connecting the Extension Hosepack
72
Connecting the Splitbox to the System Components
74
Safety
74
General
74
Fitting the Inner Liner (Unreeling Wirefeeder - Splitbox SB 500I R)
75
Fitting the Inner Liner (Splitbox - WF 25I with Internal Inner Liner)
76
Fitting the Inner Liner (Unreeling Wirefeeder- WF Robacta Drive with External Wirefeeding Hose)
77
Fitting the Inner Liner (Wire Buffer - WF Robacta Drive with External Wirefeeding Hose)
77
Fitting the Inner Liner (Unreeling Wirefeeder - Wire Buffer)
78
Fitting the Inner Liner (Unreeling Wirefeeder - Splitbox Sb60I)
79
Fitting the Inner Liner Inside the Torch Hosepack
80
Connecting the Torch Hosepack to the Splitbox SB 60I R
81
Connecting the Control Line to the Wire Buffer
82
Fitting the Unreeling Wirefeeder
83
Installation - PAP
85
Fitting the Welding System to a PAP Robot
87
Safety
87
Fitting the Tps/I Welding System to a PAP Robot
87
Maximum Axis Rotation
87
Fitting the Splitbox
88
Fitting the SB 500I R PAP
88
Fitting the Tpsi Wire Buffer
89
Installing the Crashbox Drive /I PAP on the Robot
90
Installing the Crashbox on the Robot
90
Installing the Crashbox/I Dummy on the Robot
91
WF Robacta Drive
92
Fitting the Gas-Saver Nozzle
92
Fitting the Hosepack to the WF 25I Robacta Drive
92
Fitting the WF Robacta Drive to the Robot
93
Fitting the Inner Liner Inside the Torch Body
94
Fitting the Welding Torch to the WF Robacta Drive
96
Fitting the Interconnecting Hosepack
97
Fitting the PAP Interconnecting Hosepack to the Robot
97
Connecting the Extension Hosepack
97
Connecting the Splitbox to the System Components
99
Safety
99
General
99
Fitting the Inner Liner (Unreeling Wirefeeder - Splitbox SB 500I R)
100
Fitting the Inner Liner (Splitbox - WF 25I with Internal Inner Liner)
100
Fitting the Inner Liner (Unreeling Wirefeeder - Wire Buffer)
101
Fitting the Inner Liner (Wire Buffer - WF Robacta Drive with Internal Wirefeeding Hose)
102
Connecting the Control Line to the Wire Buffer
103
Start-Up
105
Inserting/Replacing Feed Rollers
107
General
107
4-Roller Drive: Inserting/Replacing Feed Rollers
107
2-Roller Drive: Inserting/Replacing Feed Rollers
108
Inserting/Replacing the WF 25I Robacta Drive Feed Rollers
109
Inserting/Replacing the WF 60I Robacta Drive CMT Feed Rollers
111
Feeding in the Wire Electrode
113
Insulated Routing of Wire Electrode to Wirefeeder
113
Setting the Contact Pressure for the WF 25I Robacta Drive
114
Setting the Contact Pressure for the WF 60I Robacta Drive CMT
115
Start-Up
116
Requirements
116
General
116
Troubleshooting, Maintenance and Disposal
117
Troubleshooting
119
Safety
119
Fault Diagnosis
119
Care, Maintenance and Disposal
123
General
123
Safety
123
Every Start-Up
123
Whenever the Welding Torch or Torch Hosepack Is Changed
123
Changing the Torch Hosepack, Changing the Interconnecting Hosepack
124
Every 6 Months
124
Recognising Faulty Wearing Parts
124
Replacing the WF 25I Robacta Drive Clamping Lever
125
Replacing the WF 60I Robacta Drive CMT Clamping Lever
125
Replacing the WF Robacta Drive Gas-Saver Nozzle
126
Replacing the SB 60I R Inner Liner
127
Replacing the Tpsi Wire Buffer Wire Guide
129
Changing the Direction of Operation of the Tpsi Wire Buffer
130
Replacing the Tpsi Wire Buffer Lever
131
Fitting Wearing Parts to the Torch Body
132
Fitting Wearing Parts to the Torch Body - MTW 700 I
132
Removing the Crashbox PAP from the Robot
133
Disposal
134
Technical Data
135
SB 500I R, R Left Variant, PAP
137
SB 60I R
138
Crashbox /I
139
Pushpull Hosepack
141
General
141
WF 25I Robacta Drive
142
WF 60I Robacta Drive CMT
143
Robot Welding Torch
144
Interconnecting Hosepacks
145
HP 70I, HP PC Cable HD 70
145
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