Fronius MagicWave 2500 Job Machine Manuals

Manuals and User Guides for Fronius MagicWave 2500 Job Machine. We have 1 Fronius MagicWave 2500 Job Machine manual available for free PDF download: Operating Instructions Manual

Fronius MagicWave 2500 Job Operating Instructions Manual

Fronius MagicWave 2500 Job Operating Instructions Manual (148 pages)

TIG

Brand: Fronius | Category: Portable Generator | Size: 13.86 MB

Table of Contents

Table of Contents
3
Safety Rules
7
- Explanation of Safety Notices
  7
- General
  7
- Proper Use
  7
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Protecting Yourself and Others
  9
- Noise Emission Values
  9
- Danger from Toxic Gases and Vapours
  10
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  11
- Meandering Welding Currents
  12
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  13
- Specific Hazards
  13
- Requirement for the Shielding Gas
  14
- Danger from Shielding Gas Cylinders
  14
- Danger from Escaping Shielding Gas
  15
- Safety Measures at the Installation Location and During Transport
  15
- Safety Measures in Normal Operation
  16
- Commissioning, Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  17
- Safety Symbols
  17
- Data Protection
  17
- Copyright
  17
General Information

19
- General
  21
  - Device Concept
    21
  - Functional Principle
    22
  - Application Areas
    22
  - Warning Notices on the Device
    23
- System Components
  24
  - General
    24
  - Overview
    24
Control Elements and Connections

25
- Description of the Control Panels
  27
  - General
    27
  - Safety
    27
  - Overview
    28
- Magicwave Control Panel
  29
- Transtig Control Panel
  34
- Key Combinations - Special Functions
  39
- Connections, Switches and Mechanical Components
  40
  - Magicwave1700 / 2200 Job
    40
  - Magicwave2500 / 3000 Job
    41
  - Magicwave4000 / 5000 Job
    42
  - Transtig800 / 2200 Job
    43
  - Transtig2500 / 3000 Job
    44
  - Transtig4000 / 5000 Job
    45
Installation and Commissioning

47
- Minimum Equipment Needed for Welding Task
  49
  - General
    49
  - TIG AC Welding
    49
  - TIG DC Welding
    49
  - Automated TIG Welding
    49
  - MMA Welding
    49
- Before Installation and Commissioning
  50
  - Safety
    50
  - Utilisation for Intended Purpose
    50
  - Setup Regulations
    50
  - Mains Connection
    50
  - Generator-Powered Operation (MW 1700 / 2200, TT 800 / 2200)
    51
- Connecting up the Mains Cable on US Power Sources
  52
  - General
    52
  - Stipulated Mains Cables and Strain-Relief Devices
    52
  - Safety
    52
  - Connecting the Mains Cable
    52
  - Replacing the Strain-Relief Device
    53
- Start-Up
  55
  - Safety
    55
  - Remarks on the Cooling Unit
    55
  - General
    55
  - Connecting the Gas Cylinder
    55
  - Establishing a Ground (Earth) Connection to the Workpiece
    56
  - Connecting the Welding Torch
    56
Welding

57
- TIG Modes
  59
  - Safety
    59
  - Symbols and Their Explanations
    59
- Cap Shaping and Cap Overloading
  67
  - Cap-Shaping
    67
  - Cap Overloading
    67
- TIG Welding
  68
  - Safety
    68
  - Welding Parameters
    68
  - Preparation
    70
  - TIG Welding
    70
- Igniting the Arc
  72
  - General
    72
  - Igniting the Arc Using High Frequency(HF Ignition)
    72
  - Touchdown Ignition
    73
  - End of Welding
    74
- Special Functions and Options
  75
  - Arc Break Watchdog Function
    75
  - Ignition Time-Out Function
    75
  - TIG Pulsing
    75
  - Tacking Function
    76
  - TIG Cold-Wire Welding
    77
- MMA Welding
  79
  - Safety
    79
  - Preparation
    79
  - Hotstart Function
    80
  - Anti-Stick Function
    81
- Job Mode
  82
  - General
    82
  - Abbreviations
    82
  - Saving a Job
    82
  - Retrieving a Job
    83
  - Retrieving Jobs on the Jobmaster TIG
    83
  - Copying/Overwriting a Job
    84
  - Deleting a Job
    85
- 2 Step Mode
  
  60
  - Spot Welding
    61
- 4 Step Mode
  
  62
Setup Settings

87
- Job Correction
  89
- The Setup Menu
  95
  - General
    95
  - Overview
    95
- Shielding Gas Setup Menu
  96
- TIG Setup Menu
  98
- TIG Setup Menu: Level 2
  102
- Ac/Polarity Reversal Set-Up Menu
  107
- Ac/Polarity Reversal Set-Up Menu - Level 2
  109
- DC Set-Up Menu
  111
  - General
    111
  - Opening the DC Set-Up Menu
    111
  - Changing Welding Parameters
    111
  - Exiting the Set-Up Menu
    111
  - Welding Parameters in the DC Set-Up Menu
    111
- DC Set-Up Menu - Level 2
  112
- Rod Electrode Setup Menu
  113
- Rod Electrode Setup Menu: Level 2
  115
- Measuring Welding Circuit Resistance R
  119
  - General
    119
  - Measuring the Welding Circuit Resistance R
    119
- Displaying Welding Circuit Inductivity L
  120
  - General Information on Welding Circuit Inductivity L
    120
Troubleshooting and Maintenance

121
- Troubleshooting
  123
  - General
    123
  - Safety
    123
  - Displayed Service Codes
    123
  - Power Source - Troubleshooting
    127
- Care, Maintenance and Disposal
  129
  - General
    129
  - Safety
    129
  - At Every Start-Up
    129
  - Every 2 Months
    129
  - Every 6 Months
    130
  - Disposal
    130
Appendix

131
- Technical Data
  133
  - Special Voltages
    133
  - Magicwave1700 / 2200 Job
    133
  - Magicwave2500 / 3000 Job
    134
  - Magicwave 2500 / 3000 Job MV
    134
  - Magicwave4000 / 5000 Job
    135
  - Magicwave 4000 / 5000 Job MV
    136
  - Transtig800 / 2200 Job
    137
  - Transtig2500 / 3000 Job
    138
  - Transtig 2500 / 3000 Job MV
    139
  - Transtig4000 / 5000 Job
    140
  - Transtig 4000 / 5000 Job MV
    141
  - Explanation of Footnotes
    141
- Terms and Abbreviations Used
  142
  - General
    142
  - Terms and Abbreviations a - C
    142
  - Terms and Abbreviations D - E
    142
  - Terms and Abbreviations F
    143
  - Terms and Abbreviations G - H
    143
  - Terms and Abbreviations I - P
    144
  - Terms and Abbreviations R - 2Nd
    144

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