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Granada 1985-1994
Ford Granada 1985-1994 Manuals
Manuals and User Guides for Ford Granada 1985-1994. We have
1
Ford Granada 1985-1994 manual available for free PDF download: Owner's Manual
Ford Granada 1985-1994 Owner's Manual (255 pages)
Brand:
Ford
| Category:
Automobile
| Size: 14.83 MB
Table of Contents
Tools and Working Facilities
1
Care and Maintenance of Tools
3
General Repair Procedures
4
Screw Threads and Fastenings
4
Joint Mating Faces and Gaskets
4
Oil Seals
4
Fault Finding
5
Engine Troubles
6
Cooling System Troubles
7
Automatic Transmission Troubles
8
Clutch Troubles
8
Fuel and Exhaust Systems Troubles
8
Manual Gearbox Troubles
8
Propeller Shaft Troubles
9
Braking System Troubles
9
Final Drive and Driveshafts Troubles
9
Electrical System Troubles
10
Steering and Suspension Troubles
10
Glossary of Technical Terms
12
Conversion Factors
16
Fuel Consumption
16
Index
17
Routine Maintenance and Servicing
21
Maintenance Schedule
21
Degrees of Difficulty
21
Lubricants and Fluids
22
Maintenance Schedule
22
Capacities
23
Under-Bonnet View
23
Engine Oil Check/Coolant Check
26
Fluid Level Checks
26
Maintenance Procedures
26
Weekly Checks
26
Washer Fluid
27
Tyre Checks
27
Brake Fluid
27
Battery Electrolyte Level Check
28
Electrical System Check
28
Tyre Tread Wear Patterns
28
Engine Oil and Filter Renewal
29
Every 6000 Miles or 6 Months
29
Wiper Blade Check
29
Front and Rear Brake Pad Check
30
Idle Speed Check
30
Fluid Leak Check
30
Exhaust System Check
30
Manual Gearbox Oil Level Check
31
Automatic Transmission Fluid Level Check
31
Every 12 000 Miles or 12 Months
31
Spark Plug Renewal
32
Auxiliary Drivebelt Check
32
Hinge and Lock Check and Lubrication
32
Battery Terminal Check
33
Engine Valve Clearance Check
33
Air Conditioner Condenser Check
34
Engine Inlet Manifold Security Check
34
Automatic Transmission Selector Linkage Lubrication
35
Final Drive Oil Level Check
35
Steering and Suspension Security Check
35
Driveshaft Check
35
Automatic Choke Check
36
Every 24 000 Miles or 2 Years
36
Power Steering Fluid Level Check
36
Road Test
36
Ignition System Component Check
37
Fuel Filter Renewal
39
Every 36 000 Miles or 3 Years
39
Crankcase Ventilation Vent Valve Renewal
39
Automatic Transmission Brake Band Adjustment
39
Camshaft Drivebelt Renewal
40
Engine Coolant Renewal
40
Every 2 Years
40
Specifications
41
1.8 & 2.0 Litre SOHC Engines
43
Exploded View of the SOHC Engine
46
Major Operations Possible with the Engine in the Vehicle
47
Methods of Engine Removal
47
Engine - Removal with Manual Gearbox
47
Engine - Removal Leaving Gearbox/Transmission in Vehicle
47
Ancillary Components - Removal
48
Cylinder Head - Removal
48
Engine - Separation from Manual Gearbox
48
Engine Dismantling - General Information
48
Camshaft - Removal
49
Cylinder Head - Dismantling
50
Timing Belt and Sprockets Removal
50
Auxiliary Shaft - Removal
51
Flywheel/Driveplate and Adapter Plate - Removal
51
Sump - Removal
51
Oil Pump - Removal
52
Crankshaft Front Oil Seal - Renewal
52
Crankshaft Rear Oil Seal - Renewal
52
Crankshaft and Main Bearings - Removal
53
Engine Mountings - Renewal
53
Pistons and Connecting Rods Removal
53
Crankcase Ventilation System - General Information
54
Crankshaft and Bearings - Examination and Renovation
54
Oil Pump - Examination and Renovation
54
Cylinder Block and Bores - Examination and Renovation
55
Pistons and Connecting Rods - Examination and Renovation
55
Flywheel Ring Gear - Examination and Renovation
56
Cylinder Head - Decarbonising, Valve Grinding and Renovation
56
Engine Reassembly - General Information
56
Camshaft and Cam Followers - Examination and Renovation
56
Crankshaft and Main Bearings - Refitting
57
Pistons and Connecting Rods Refitting
57
Auxiliary Shaft - Refitting
58
Flywheel/Driveplate and Adapter Plate - Refitting
58
Oil Pump - Refitting
58
Sump - Refitting
58
Cylinder Head - Refitting
59
Cylinder Head - Reassembly
59
Camshaft - Refitting
59
Timing Belt and Sprockets Refitting
60
Ancillary Components - Refitting
60
Engine - Refitting with Manual Gearbox
61
Engine - Refitting Without Gearbox/Transmission
61
Engine and Gearbox Reconnection
61
Compression Test - Description and Interpretation
62
Initial Start-Up after Overhaul or Major Repair
62
2.0 Litre DOHC Engine
63
Crankcase Ventilation System
65
Major Operations Requiring Engine Removal
66
Engine - Removal Leaving Manual Gearbox in Vehicle
66
Major Operations Possible with Engine in the Vehicle (2.0 Litre DOHC)
66
Engine - Removal Leaving Automatic Transmission in Vehicle
67
Engine/Automatic Transmission Assembly - Removal and Separation
68
Engine/Manual Gearbox Assembly - Removal and Separation
68
Engine - Refitting (Automatic Transmission in Vehicle)
69
Engine - Refitting (Manual Gearbox in Vehicle)
69
Engine/Automatic Transmission Assembly Reconnection and Refitting
69
Engine/Manual Gearbox Assembly - Reconnection and Refitting
69
Timing Chain, Oil Pump Drive Chain and Associated Components View
70
Engine Dismantling (2.0 Litre DOHC)
70
Engine Mountings - Renewal (2.0 Litre DOHC)
70
Cylinder Head - Removal and Refitting (Engine in Vehicle)
72
Timing Chain, Sprockets and Tensioner - Examination and Renovation
72
Cylinder Head - Removal and Refitting (Engine Removed)
73
Camshafts and Cam Followers - Removal, Inspection and Refitting
76
Cylinder Head - Dismantling and Reassembly
76
Cylinder Head - Inspection and Renovation
76
Flywheel/Driveplate - Removal Inspection and Refitting
77
Sump - Removal and Refitting
77
Crankshaft Rear Oil Seal - Renewal (2.0 Litre DOHC)
77
Crankshaft Front Oil Seal - Renewal (2.0 Litre DOHC)
77
Oil Pump - Dismantling, Inspection and Reassembly
78
Oil Pump - Removal and Refitting
78
Crankshaft and Main Bearings - Removal and Refitting
79
Oil Pump Drive Chain and Sprockets - Examination and Renovation
79
Pistons and Connecting Rods - Removal and Refitting
79
Table of Contents
80
Compression Test
80
Crankshaft and Bearings - Examination and Renovation (2.0 Litre DOHC)
80
Engine Reassembly (2.0 Litre DOHC)
80
Initial Start-Up after Overhaul or Major Repair (2.0 Litre DOHC)
80
2.4, 2.8 and 2.9 Litre V6 Engines
81
Cylinder Heads
82
Thrustwasher
85
Engine - Removal (2.4, 2.8, 2.9 L V6)
86
Major Operations Possible with Engine in the Vehicle (2.4/2.8/2.9L V6)
86
Major Operations Requiring Engine Removal (2.4, 2.8, 2.9 L V6)
86
Methods of Engine Removal (2.4/2.8/2.9L V6)
86
Ancillary Components - Removal (2.4/2.8/2.9L V6)
88
Cylinder Heads - Removal (2.4/2.8/2.9L V6)
88
Engine Dismantling (2.4/2.8/2.9L V6)
88
Proceed as Described in Part A, Section 16
89
Sump - Removal (2.4/2.8/2.9L V6)
89
Timing Cover and Drive - Removal (2.4/2.8/2.9L V6)
89
Oil Pump - Removal (2.4/2.8/2.9L V6)
91
Camshaft and Intermediate Plate - Removal
92
Crankshaft and Main Bearings - Removal (2.4/2.8/2.9L V6)
92
Examination and Renovation
92
Pistons and Connecting Rods Removal (2.4/2.8/2.9L V6)
92
Refer to Part A, Section 25 of this Chapter
92
Rocker Shaft - Dismantling, Examination and Reassembly
92
Camshaft and Bearings - Examination and Renovation
93
Cylinder Heads - Overhaul
93
Tappets and Pushrods Examination
93
Crankshaft and Bearings Examination
94
Cylinder Bores - Examination and Renovation
94
Oil Pump - Dismantling, Examination and Reassembly
94
Pistons and Connecting Rods Examination and Renovation
94
10 The Crankshaft and Bearings Can be
95
Crankcase Ventilation System (2.4/2.8/2.9L V6)
95
Engine Reassembly (2.4/2.8/2.9L V6)
95
Crankshaft and Main Bearings - Refitting (2.4/2.8/2.9L V6)
95
Camshaft and Intermediate Plate - Refitting
95
Illustration).
95
11 Commence Refitting as Follows(See
95
Wipe the Bearing Shell Locations in the
95
Engine Reassembly - General Information
95
Pistons and Connecting Rods Refitting (2.4/2.8/2.9L V6)
96
Oil Pump - Refitting (2.4/2.8/2.9L V6)
97
Timing Cover and Drive - Refitting
97
Bolts to the Specified Torque
98
Sump - Refitting (2.4/2.8/2.9L V6)
99
Cylinder Heads - Refitting
99
6 Desired Pressures Are Given in the
101
2 The Engine Must be at Operating
101
Initial Start-Up after Overhaul or Major Repair
101
Can Provide Diagnostic Clues. if the Test Is
101
Compression Test
101
Description and Interpretation
101
Misfiring Occurs Which Cannot be Attributed to
101
Performed Regularly It Can Give Warning of
101
Refer to Part A, Section 51 of this Chapter
101
The Ignition or Fuel System, a Compression Test
101
Trouble before any Other Symptoms Become
101
When Engine Performance Is Down, or if
101
Cooling, Heating and Ventilation Systems
103
Air Conditioning - General Information
104
Cooling System - General Information
104
Precautions on Air Conditioning Refrigerant
104
Precautions on Antifreeze Mixture
104
Radiator - Inspection and Repair
105
Radiator - Removal and Refitting
105
Thermostat - Removal and Refitting
105
Electric Cooling Fan(S) Removal and Refitting
107
Thermostat - Testing
107
Viscous-Coupled Fan - Removal and Refitting
107
Water Pump - Removal and Refitting
107
Expansion Tank - Removal and Refitting
109
Heater Controls - Removal and Refitting
109
Temperature Gauge Sender - Removal and Refitting
109
Water Pump/Alternator Drivebelt Tensioner - Removal and Refitting
109
Heater Assembly - Removal and Refitting
110
Heater Control Cables - Removal and Refitting
110
Air Conditioning System - Component Renewal
111
Compressor Drivebelt
111
Heater Coolant Valve - Removal and Refitting
111
Heater Matrix - Dismantling and Reassembly
111
Condenser Fan and Motor
112
De-Ice Thermostat
112
Heater Water Valve
112
Fuel and Exhaust Systems
113
Litre
115
Air Cleaner Temperature Control Description and Testing
116
Precautions on Catalytic Converter
116
Precautions on Fuel
116
Precautions on Tamperproof Adjustment Screws
116
Fuel Pump - Testing, Removal and Refitting
117
Fuel Cut-Off Inertia Switch - Removal and Refitting
118
Fuel Gauge Sender Unit - Removal and Refitting
118
Fuel Tank - Removal and Refitting
118
Throttle Pedal - Removal and Refitting
118
Pierburg 2V Carburettor Removal and Refitting
119
Throttle Cable Removal and Refitting
119
Vapour Separator Removal and Refitting
119
Exploded View of Pierburg 2V Carburettor
120
Pierburg 2V Carburettor - Dismantling and Reassembly
121
Pierburg 2V Carburettor - Fast Idle Adjustment
121
Weber 2V Carburettor - Idle Speed and Mixture Adjustments
121
Weber 2V Carburettor - Removal, Refitting, Dismantling and Reassembly
121
Weber 2V Carburettor - Automatic Choke Adjustment
122
Weber 2V TLD Carburettor - Removal and Refitting
123
Weber 2V TLD Carburettor Needle Valve/Float Removal, Refitting
123
Weber Carburettor Secondary Throttle Valve Vacuum Diaphragm Renewal
123
Weber 2V TLD Carburettor - Low Vacuum Enrichment Diaphragm Renewal
124
Weber 2V TLD Carburettor - Power Valve Diaphragm Renewal
124
Weber 2V TLD Carburettor Accelerator Pump Diaphragm Renewal
124
Weber Carburettor Automatic Choke Unit Removal/Refitting /Adjustment
124
Fast Idle Speed Adjustment
125
Vacuum Pull-Down Adjustment
125
Weber 2V TLD - Throttle Kicker Removal/Refitting/Adjustment
125
Fuel-Injection System - Idle Speed and Mixture Adjustment
126
Fuel-Injection System Depressurisation
126
Fuel-Injection System Relays Location
126
Idle Speed Control Valve Removal and Refitting
127
Throttle Body Removal and Refitting
127
Throttle Position Sensor Removal and Refitting
127
Fuel-Injectors Removal and Refitting
128
Vane Airflow Meter(S) Removal and Refitting
128
Fuel Pressure Regulator Removal and Refitting
130
Fuel Rail Temperature Switch Removal and Refitting
131
Inlet Manifold Removal and Refitting
131
Mixture Adjustment Potentiometer
131
Exhaust Manifold(S) Removal and Refitting
133
Exhaust Gas Oxygen (HEGO) Sensor Removal and Refitting
134
Exhaust System - Inspection, Repair and Renewal
134
Carbon Canister Purge Solenoid Removal and Refitting
135
Carbon Canister Removal and Refitting
135
Unleaded Fuel - General
135
Engine Electrical Systems
137
Fuel Rail Temperature Sensor (DOHC)
138
General Information and Precautions
138
Litre
138
Battery Charging
139
Electronic Ignition Systems - Precautions
139
Alternator - Brush Renewal
140
Alternator - Testing on the Vehicle
140
Alternator Removal and Refitting/Brush Renewal
140
Battery - Removal and Refitting
140
Starter Motor - Testing on the Vehicle
140
Distributor Removal and Refitting
141
Solenoid Check
141
Starter Motor - Brush Renewal
141
Starter Motor Removal and Refitting
141
Associated Components
143
Ignition Timing - Checking
143
Ignition Module (Fuel-Injection Models) Removal and Refitting
144
Engine Management Control Module - Removal and Refitting
145
Fuel Trap (Carburettor Models) - Removal and Refitting
145
Ignition Coil Testing, Removal and Refitting
145
Carburettor Stepper Motor (2.0 Litre Models) - Removal, Refitting and Adjustment
146
Coolant Temperature Sensor - Removal and Refitting
146
Crankshaft Speed/Position Sensor - Removal and Refitting
147
Engine Management System Relays - Testing
147
Ignition Timing and Idle Speed Adjustments
147
Manifold Heater (Carburettor Models) - Removal and Refitting
147
Air Charge Temperature Sensor - Removal and Refitting
148
Manifold Absolute Pressure (MAP) Sensor - Removal and Refitting
148
Vehicle Speed Sensor - Removal and Refitting
148
Braking System
149
General Information
150
Brake Discs Inspection
151
Brake Hydraulic System Bleeding
151
Front Brake Disc Removal and Refitting
151
Front Brake Pads Inspection and Renewal
152
Rear Brake Disc Removal and Refitting
152
Bolts to the Specified Torque
152
Front Caliper Overhaul
153
Front Caliper Removal and Refitting
153
Rear Brake Pads Inspection and Renewal
153
Rear Caliper Overhaul
154
Rear Caliper Removal and Refitting
154
Brake Pedal Removal and Refitting
156
Hydraulic Unit Removal and Refitting
156
Hydraulic Unit Accumulator Removal and Refitting
157
Hydraulic Unit Fluid Reservoir Removal and Refitting
157
Brake Pipes and Hoses Inspection, Removal and Refitting
158
Hydraulic Unit Hoses Removal and Refitting
158
Hydraulic Unit Pressure Switch Removal and Refitting
158
Hydraulic Unit Pump and Motor Removal and Refitting
158
ABS Module Removal and Refitting
159
Handbrake Cable Adjustment
159
Handbrake Cable Removal and Refitting
159
Handbrake Control Lever Removal and Refitting
159
Master Cylinder (April 1992 On) Removal and Refitting
160
Vacuum Servo Unit (April 1992 On) Testing, Removal and Refitting
160
Wheel Sensors Removal and Refitting
160
Control Module (April 1992 On) - Removal and Refitting
161
Vacuum Servo Unit Check Valve Removal, Testing and Refitting
161
Valve Block and Pump Assembly (April 1992 On) Removal and Refitting
161
G (Gravity) Switch (April 1992 On) - Removal and Refitting
162
Pedal Travel Sensor (PTS) Removal and Refitting
162
Steering and Suspension
163
Bar
164
Nm Lbf Ft
164
Steering Gear
164
Power Steering Fluid - Level Check and Bleeding
165
Steering Gear - Removal and Refitting
165
Steering Rack Bellows - Renewal in Vehicle
166
Steering Wheel Removal and Refitting
166
Steering Column Lock Removal and Refitting
167
Steering Column Removal and Refitting
167
Steering Wheel - Centralising
167
Power Steering Hoses Removal and Refitting
168
Power Steering Pump Removal and Refitting
168
Steering Intermediate Shaft/Flexible Coupling Removal and Refitting
168
Track Rod End Removal and Refitting
168
Front Stub Axle Carrier Removal and Refitting
169
Front Suspension Crossmember Removal and Refitting
169
Front Wheel Alignment - Checking and Adjusting
169
Front Wheel Bearings Renewal
170
Front Anti-Roll Bar Bushes Renewal
171
Front Anti-Roll Bar Removal and Refitting
171
Front Suspension Lower Arm Removal, Overhaul and Refitting
171
Front Suspension Strut Removal and Refitting
171
Front Suspension Strut Dismantling and Reassembly
172
Rear Suspension and Final Drive Assembly Removal and Refitting
172
Rear Hub Removal and Refitting
173
Rear Spring Removal and Refitting
173
Wheel Stud Renewal
173
Rear Anti-Roll Bar/Rear Shock Absorber Removal and Refitting
174
Rear Crossmember Insulator Removal and Refitting
174
Rear Suspension Lower Arm Removal and Refitting
174
Ride Height Control System General Information
174
Ride Height Control Compressor Removal and Refitting
175
Ride Height Control Sensor Removal and Refitting
175
Bodywork and Fittings Specifications
177
Minor Body Damage - Repair
178
Repairs of Dents in Bodywork
178
Repairs of Rust Holes or Gashes in Bodywork
178
Upholstery and Carpets Maintenance
178
Bodywork Repairs - Filling and Respraying
179
Plastic Components
179
Bonnet Removal and Refitting
180
Door Removal and Refitting
180
Major Body Damage - Repair
180
Tailgate Removal and Refitting
180
Boot Lid - Removal, Refitting and Adjustment
181
Sliding Roof Removal and Refitting
181
Bonnet Release Cable Removal and Refitting
182
Door Latch Assembly Removal and Refitting
182
Door Lock Barrel Removal and Refitting
182
Door Striker Plate - Adjustment
182
Door Weatherstrip Removal and Refitting
183
Fuel Filler Lock Barrel Removal and Refitting
183
Tailgate Latch Assembly Removal and Refitting
183
Tailgate Lock Barrel Removal and Refitting
183
Door Window Glass Removal and Refitting
184
Bonnet Insulation Panel Removal and Refitting
185
Door Window Regulator Mechanism Removal and Refitting
185
Radiator Grille Removal and Refitting
185
Windscreen and Fixed Glass Removal and Refitting
185
Door Window Frame Mouldings Removal and Refitting
186
Motifs and Emblems Removal and Refitting
186
Rear Quarter Window Moulding Removal and Refitting
186
Side Mouldings/Windscreen Mouldings Removal and Refitting
186
Headlining Removal and Refitting
187
Exterior Mirror Removal and Refitting
188
Facia Panels and Trim Removal and Refitting
188
Interior Mirror Removal and Refitting
188
Centre Console Removal and Refitting
191
Front Seat Air Cushion Removal and Refitting
193
Front Seat Removal and Refitting
193
Overhead Console Removal and Refitting
193
Seat Belts Care and Maintenance
193
Backrests
194
Cushion
194
Rear Seat Components Removal and Refitting
194
Rear Seats Belts Removal and Refitting
194
Backrest Catch
195
Rear Parcel Shelf Removal and Refitting
195
Body Electrical System Specifications
197
Body Electrical System General Information
199
Electrical Fault-Finding
199
Finding an Open-Circuit
199
Exterior Lights - Bulb Renewal
200
Finding a Short-Circuit
200
Finding an Earth Fault
200
Exterior Light Units Removal and Refitting
202
Headlight Beam Alignment
203
Interior Lights - Bulb Renewal
203
Instrument Cluster Removal and Refitting
205
Cigarette Lighter Removal and Refitting
206
Clock - Removal and Refitting
206
Horn - Removal and Refitting
206
Instrument Cluster - Dismantling and Reassembly
206
Ignition/Starter Switch Removal and Refitting
207
Switches Removal and Refitting
207
Central Locking Motor Removal and Refitting
209
Fuses, Relays and Control Units Removal and Refitting
209
Typical Arrangement of Relays, Control Units and Module
210
Front Height and Fore-And-Aft Motors
211
Front Recline/Rear Recline Motor
211
Seat Adjusting Motors Removal and Refitting
211
Window Operating Motor Removal and Refitting
211
Sliding Roof Motor Removal and Refitting
212
Speedometer Sender Unit Removal and Refitting
212
Wiper Arms and Blades Removal and Refitting
212
Fuel Computer Components Removal and Refitting
213
Rear Window Wiper Motor Removal and Refitting
213
Windscreen Wiper Motor and Linkage - Removal and Refitting
213
Windscreen/Rear Window/Headlight Washer Components Removal/Refitting
213
Air Temperature Sensor
214
Auxiliary Warning System Components Testing, Removal and Refitting
214
Door/Tailgate Switch
214
Fuel Filler Switch
214
Control Assembly
215
Speed Control System Components - Removal and Refitting
215
Vacuum Dump Valve/Switch
215
Washer Fluid Level Switch
215
Heater Blower Motor Removal and Refitting
216
Radio or Radio/Cassette Player Removal and Refitting
216
Vacuum Pump
216
Vacuum Servo
216
Loudspeakers Removal and Refitting
217
Joystick Fader Control Removal and Refitting
218
Radio Aerial Pre-Amplifier Removal and Refitting
218
Rear Entertainment Console Removal and Refitting
218
Rear Headphone Relay Removal and Refitting
218
Alarm Signal Buzzer
219
Alarm System Horn
219
Anti-Theft Alarm Module
219
Ultrasonic Sensor
219
Explanatory Notes for Wiring Diagrams
220
Power-Operated Sliding Roof Wiring Diagram
221
Power Distribution Wiring Diagram
222
Charge, Start and Run Wiring Diagram
224
Engine Management (1.8 Litre) Wiring Diagram
228
Engine Management (2.0 Litre Carburettor) Wiring Diagram
230
Engine Management (2.0 Litre Fuel-Injection) Wiring Diagram
232
Engine Management (2.8 Litre) Wiring Diagram
234
Exterior Lighting Wiring Diagram
236
Signalling and Warning Systems Wiring Diagram
238
Interior Lighting Wiring Diagram
240
Wipers and Washers Wiring Diagram
242
Central Locking System Wiring Diagram
244
Power-Operated Windows Wiring Diagram
246
ABS Wiring Diagram
248
Auxiliary Warning System Wiring Diagram
250
Radio/Cassette Player and Associated Circuits (Typical) Wiring Diagram
252
Heater Blower Wiring Diagram
254
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