Fayat Group Dynapac CC900G Manuals

Manuals and User Guides for Fayat Group Dynapac CC900G. We have 2 Fayat Group Dynapac CC900G manuals available for free PDF download: Instruction Manual

Fayat Group Dynapac CC900G Instruction Manual (122 pages)

Brand: Fayat Group | Category: Construction Equipment | Size: 12.53 MB

Table of Contents
3
Introduction
11
The Machine
11
Intended Use
11
Signal Symbols and Meaning
11
Safety Information
11
General
12
CE Marking and Declaration of Conformity
13
Safety - General Instructions
15
Safety - When Operating
17
Sitting Position
17
Work Driving
17
Driving Near Edges
18
Special Instructions
19
Standard Lubricants and Other Recommended Oils and Fluids
19
Higher Ambient Temperatures, above +40°C (104°F)
19
Lower Ambient Temperature - Freeze Risk
19
Temperatures
19
High Pressure Cleaning
19
Fire Fighting
20
Roll over Protective Structure (ROPS)
20
Battery Handling
20
Jump Starting
21
Technical Specifications
23
Vibrations - Operator Station
23
Noise Level
23
Electrical System
23
Slopes
23
Dimensions, Side View
24
Dimensions, Top View
25
Weights and Volumes
26
Working Capacity
26
General
27
CO 2 -Emission
27
Tightening Torque
28
ROPS - Bolts
29
Hydraulic System
29
Machine Description
31
Diesel Engine
31
Electrical System
31
Propulsion System/Transmission
31
Brake System
31
Steering System
31
Rops
31
Identification
32
Product Identification Number on the Frame
32
Machine Plate
33
Explanation of 17PIN Serial Number
33
Engine Plates
34
Decals
35
Location - Decals
35
Location - Decals, CALIFORNIA
37
Safety Decals
37
Info Decals
40
Fuel
41
Instruments/Controls
42
Locations - Instruments and Controls
42
Locations - Control Panel and Controls
43
Function Description
44
Electrical System
46
Fuses
46
Fuses in Engine Compartment
47
Relays
47
Operation
49
Before Starting
49
Battery Isolation Switch - on - Optional
49
PLUS Version
49
CC Version
49
Driver Seat (CC Version) - Adjustment
49
Driver Seat (Plus Version) - Adjustment
50
Instruments and Lamps - Checking
50
Starter Switch
50
Interlock
51
Operator Position
52
Starting
53
Starting the Engine
53
Engine Speed Control
53
Driving
55
Operating the Roller
55
Emergency Stop
55
Interlock/Emergency Stop/Parking Brake - Check
56
Vibration
56
Manual/Automatic Vibration
56
Manual Vibration - Switching on
57
Braking
57
Normal Braking
57
Vibration On/Off
57
Forward/Reverse Lever
57
Emergency Braking
58
Switching off
58
Parking
59
Chocking the Drums
59
Master Switch - Optional
59
PLUS Version
59
CC Version
59
Long-Term Parking
61
Engine
61
Battery
61
Air Cleaner, Exhaust Pipe
61
Sprinkler System
61
Fuel Tank
61
Hydraulic Reservoir
62
Steering Cylinder, Hinges, Etc
62
Hoods, Tarpaulin
62
Miscellaneous
63
Lifting
63
Locking the Articulation
63
Lifting the Roller
63
Unlocking the Articulation
64
Transport
64
Securing CC800/900/1000 for Loading
65
Towing/Recovering
66
Releasing the Brake
67
Towing the Roller
68
Operating Instructions - Summary
69
Preventive Maintenance
71
Acceptance and Delivery Inspection
71
Warranty
71
Maintenance - Lubricants and Symbols
73
Maintenance Symbols
75
Maintenance - Maintenance Schedule
77
Service and Maintenance Points
77
General
78
Every 10 Hours of Operation (Daily)
78
After the FIRST 50 Hours of Operation
79
Every 50 Hours of Operation (Weekly)
79
Every 250 / 750 / 1250 / 1750 Hours of Operation
79
Every 500 / 1500 Hours of Operation
80
Every 1000 Hours of Operation
81
Every 2000 Hours of Operation
82
Service - Checklist
83
Maintenance, 10H
85
Diesel Engine Check Oil Level
85
Hydraulic Reservoir, Level Check - Filling
86
Check - Coolant System
86
Refueling
87
Water Tank - Filling
87
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
88
Sprinkler System - Check, Cleaning
88
Air Circulation - Check
89
Scrapers - Check, Adjustment
89
Warning Lamps - Check
90
Air Cleaner Indicator
90
Brakes - Check
91
Maintenance - 50H
93
Air Cleaner - Emptying
93
Rubber Elements and Fastening Screws - Check
94
Belt Tension on the Hydraulic Vibration and Steering Pump Drive Belt - Check
94
Maintenance Measures - 250 H
95
Air Cleaner - Cleaning - Change
95
Hydraulic Fluid Cooler - Cleaning
96
Forward/Reverse Controls and Joints - Check and Lubrication
96
Maintenance Measures - 500 H
97
Hydraulic Fluid Cooler - Cleaning
97
Forward/Reverse Controls and Joints - Check and Lubrication
98
Air Cleaner - Cleaning - Change
99
Engine Oil and Oil Filter - Change
100
Check - Coolant System
101
Drum - Checking the Oil Level
101
Hydraulic Reservoir - Check/Venting
102
Belt Tension on the Hydraulic Vibration and Steering Pump Drive Belt - Check
102
Maintenance - 1000H
103
Hydraulic Fluid Cooler - Cleaning
103
Forward/Reverse Controls and Joints - Check and Lubrication
104
Air Cleaner - Cleaning - Change
105
Engine Oil and Oil Filter - Change
106
Check - Coolant System
107
Drum - Checking the Oil Level
107
Hydraulic Reservoir - Check/Venting
108
Hydraulic Fluid Filter - Change
109
Alternator Belt - Checking Tension - Change
109
Belt Tension on the Hydraulic Vibration and Steering Pump Drive Belt - Check
110
Maintenance - 2000H
111
Hydraulic Fluid Cooler - Cleaning
111
Forward/Reverse Controls and Joints - Check and Lubrication
112
Air Cleaner - Cleaning - Change
113
Engine Oil and Oil Filter - Change
114
Check - Coolant System
115
Drum - Checking the Oil Level
115
Hydraulic Reservoir - Check/Venting
116
Hydraulic Fluid Filter - Change
117
Hydraulic Reservoir - Fluid Change
118
Alternator Belt - Checking Tension - Change
119
Water Tank - Cleaning
119
Drum - Changing the Oil
120
Fuel Tank - Cleaning
120
Steering Joint - Check
121
Belt Tension on the Hydraulic Vibration and Steering Pump Drive Belt - Check
121

Fayat Group Dynapac CC900G Instruction Manual (104 pages)

Serial number 10000303xxA023833, Engine Honda GX630RH QYD

Brand: Fayat Group | Category: Construction Equipment | Size: 11.35 MB

Table of Contents
3
Introduction
9
The Machine
9
Intended Use
9
Warning Symbols
9
Safety Information
9
General
10
Safety - General Instructions
13
Safety - When Operating
15
Work Driving
15
Driving Near Edges
16
Seated Position
16
Special Instructions
17
Standard Lubricants and Other Recommended Oils and Fluids
17
Higher Ambient Temperatures, above +40°C (104°F)
17
Lower Ambient Temperature - Freeze Risk
17
Temperatures
17
High Pressure Cleaning
17
Fire Fighting
18
Roll over Protective Structure (ROPS)
18
Battery Handling
18
Jump Starting
19
Technical Specifications
21
Vibrations - Operator Station
21
Noise Level
21
Slopes
21
Dimensions, Side View
22
Dimensions, Top View
23
Weights and Volumes
24
Working Capacity
24
General
24
- Hydraulic System
  25
- Tightening Torque
  26
- ROPS - Bolts
  27
Machine Description
29
- Gasoline Engine
  29
- Electrical System
  29
- Propulsion System/Transmission
  29
- Brake System
  29
- Steering System
  29
- Rops
  29
- Identification
  30
  - Product and Component Plates
    30
  - Machine Plate
    30
  - Product Identification Number on the Frame
    31
  - Engine Plates
    32
- Decals
  33
  - Location - Decals
    33
  - Location - Decals, CALIFORNIA
    34
  - Safety Decals
    34
  - Info Decals
    37
- Instruments/Controls
  37
  - Locations - Instruments and Controls
    37
  - Function Description
    38
- Electrical System
  39
  - Relays and Fuses on the Machine
    39
Operation
41
- Before Starting
  41
  - Operator's Seat - Adjusting
    41
  - Sprinkler - Check
    41
  - Parking Brake
    42
  - Emergency Stop
    42
  - Operator Position
    42
- Starting
  43
  - Starting the Engine
    43
- Driving
  44
  - Operating the Roller
    44
  - Interlock/Emergency Stop/Parking Brake - Check
    45
- Vibration
  45
  - Manual Vibration - Switching on
    45
- Braking
  45
  - Service Brake
    46
  - Reserve Brake
    46
  - Switching off
    47
- Parking
  47
  - Chocking the Drums
    47
Miscellaneous
49
- Locking the Articulation
  49
- Lifting the Roller
  49
- Unlocking the Articulation
  49
- Securing CC900G for Loading
  50
- Retractable ROPS (Optional)
  51
- Towing
  52
  - Releasing the Brake
    53
  - Towing the Roller
    54
Operating Instructions - Summary
55
Preventive Maintenance
57
- Acceptance and Delivery Inspection
  57
- Warranty
  57
Maintenance - Lubricants and Symbols
59
- Maintenance Symbols
  61
Maintenance - Maintenance Schedule
63
Service and Maintenance Points
63
General
64
Every 10 Hours of Operation (Daily)
64
After the First 20 Hours of Operation
65
After the FIRST 50 Hours of Operation
65
Every 50 Hours of Operation
65
Every 100 Hours of Operation
65
Every 200 / 400 / 600 / 800 Hours of Operation
66
Every 500 Hours of Operation
66
Every 1000 Hours of Operation
67
Every 2000 Hours of Operation
68
Maintenance, 10H
69
Engine - Checking the Oil Level
69
Hydraulic Reservoir, Level Check - Filling
69
Refueling
70
Water Tank - Filling
70
Sprinkler System - Check, Cleaning
70
Air Circulation - Check
71
Scrapers - Check, Adjustment
71
Warning Lamps - Check
72
Air Cleaner - Check
72
Maintenance - 20H
73
Engine Oil and Oil Filter - Change
73
Maintenance - 50H
75
Brakes - Check
75
Air Cleaner - Cleaning
76
Rubber Elements and Fastening Screws - Check
76
Maintenance - 100H
77
Spark Plug - Check and Adjustment
77
Maintenance - 200 / 400 / 600 / 800 H
79
Spark Plug - Replace
79
Engine's Fuel Filter - Check
80
Hydraulic Fluid Cooler - Cleaning (Option)
80
Engine Oil and Oil Filter - Change
81
Forward/Reverse Controls and Joints - Check and Lubrication
82
Maintenance - 500H
83
Front Drum - Checking the Oil Level
83
Hydraulic Reservoir - Check/Venting
84
Steering Joint - Check
84
Air Cleaner - Replace Insert
85
Maintenance - 1000H
87
Spark Plug - Replace
87
Engine's Fuel Filter - Check
88
Hydraulic Fluid Cooler - Cleaning (Option)
88
Forward/Reverse Controls and Joints - Check and Lubrication
89
Front Drum - Checking the Oil Level
90
Hydraulic Reservoir - Check/Venting
90
Steering Joint - Check
91
Air Cleaner - Replace Insert
91
Hydraulic Fluid Filter - Change
92
Engine Oil and Oil Filter - Change
92
Engine's Fuel Filter - Check
93
Maintenance - 2000H
95
Spark Plug - Replace
95
Engine's Fuel Filter - Check
96
Hydraulic Fluid Cooler - Cleaning (Option)
96
Forward/Reverse Controls and Joints - Check and Lubrication
97
Hydraulic Reservoir - Check/Venting
97
Air Cleaner - Replace Insert
98
Steering Joint - Check
98
Hydraulic Fluid Filter - Change
99
Engine Oil and Oil Filter - Change
99
Engine's Fuel Filter - Check
100
Hydraulic Reservoir - Fluid Change
101
Front Drum - Changing the Oil
102
Water Tank - Cleaning
102

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