Fayat Dynapac CC1200 VI Manuals

Fayat Dynapac CC1200 VI Manuals

Manuals and User Guides for Fayat Dynapac CC1200 VI. We have 2 Fayat Dynapac CC1200 VI manuals available for free PDF download: Instruction Manual

Fayat Dynapac CC1200 VI Instruction Manual

Fayat Dynapac CC1200 VI Instruction Manual (233 pages)

Vibratory rollers

Brand: Fayat | Category: Construction Equipment | Size: 16.97 MB

Table of Contents

Table of Contents
3
Introduction
15
The Machine
15
Intended Use
15
Training
15
Signal Symbols and Meaning
15
Safety Information
15
General
16
CE Marking and Declaration of Conformity
17
Safety - General Instructions
19
Safety - When Operating
21
Work Driving
21
Driving Near Edges
22
Safety (Optional)
23
Edge Cutter/Compactor
23
Chip Spreader
24
Special Instructions
25
Standard Lubricants and Other Recommended Oils and Fluids
25
Higher Ambient Temperatures, above +40°C (104°F)
25
Lower Ambient Temperature - Freeze Risk
25
Temperatures
25
High Pressure Cleaning
25
Fire Fighting
26
Fire Extinguisher
26
Roll over Protective Structure (ROPS)
26
Battery Handling
27
Jump Starting
27
Technical Specifications
29
Vibrations - Operator Station
29
Noise Level
29
Dimensions, Top View (CC1100VI - CC1200VI)
30
- Dimensions, Top View (CC1300VI - CC1400VI)
  31
- Dimensions, Side View (CC1100VI - CC1200VI)
  32
- Dimensions, Side View (CC1300VI - CC1400VI)
  33
- Weights and Volumes
  34
- Working Capacity
  34
- General
  37
- CO 2 -Emission
  37
- Tightening Torque
  38
- ROPS - Bolts
  39
- Foldable ROPS - Bolts
  39
- Hydraulic System
  40
- Slopes
  40
- Electrical System
  40
Machine Description
41
- Diesel Engine
  41
- Electrical System
  41
- Propulsion System/Transmission
  41
- Brake System
  41
- Steering System
  41
- Rops
  41
- Identification
  42
- Info Decals
  54
Instruments/Controls
55
Operation
81
- Before Starting
  81
  - Master Switch - Switching on
    81
  - Driver Seat - Adjustment
    82
  - Parking Brake - Check
    83
  - Reserve Brake - Control
    84
  - Instruments and Lamps - Checking
    84
  - Interlock
    85
  - Operator Position
    85
  - Adjusting the Off-Set
    86
  - Flow Divider (Optional)
    86
- Starting
  87
  - Starting the Engine
    87
    
    D1703 / V2203-M-E3B (Stage IIIA)
    87
    
    D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
    87
- Driving
  89
- Vibration
  92
  - Manual/Automatic Vibration
    92
- Braking
  93
  - Normal Braking
    93
  - Emergency Braking
    93
  - Switching off
    94
    
    D1703 / V2203-M-E3B
    94
    
    D1803 / V2403-Cr-E4B / V2403-Cr-E5B
    94
- Parking
  95
  - Chocking the Drums
    95
  - Battery Disconnector
    95
Long-Term Parking
97
- Engine
  97
- Battery
  97
- Air Cleaner, Exhaust Pipe
  97
- Fuel Tank
  97
- Hydraulic Reservoir
  97
- Steering Cylinder, Hinges, Etc
  98
- Watering System
  98
- Hoods, Tarpaulin
  98
Miscellaneous
99
- Lifting
  99
- Towing/Recovering
  102
  - Release the Brakes
    102
  - Towing the Roller
    103
  - Short Distance Towing with Switched off Engine
    104
- Transport
  105
Operating Instructions - Summary
117
Preventive Maintenance
119
- Acceptance and Delivery Inspection
  119
- Warranty
  119
Maintenance - Lubricants and Symbols
121
- Maintenance Symbols
  123
Maintenance - Maintenance Schedule
125
Maintenance, 10H
135
- Check - Coolant System
  136
- Diesel Engine Check Oil Level
  136
Hydraulic Reservoir, Level Check - Filling
138
Air Circulation - Check
138
Fuel Tank - Filling
139
Water Tank - Filling
139
Sprinkler System/Drum Checking - Cleaning
140
Sprinkler - Drain / Anti-Freeze
140
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
141
Scrapers, Fixed Checking - Setting
142
Scrapers, Spring-Action (Optional) Checking - Adjustment
142
Brakes - Check
143
Maintenance, First 50H
145
Engine Oil and Oil Filter - Change
145
Replacing the Hydraulic Oil Filter
147
Bolted Joints Check
148
Maintenance - 50H
149
Air Cleaner Check Main Filter
149
Steering Cylinder and Steering Joint - Lubrication
150
Checking the Fuel Hoses and Hose Clamps
151
Water Separator - Draining (on Machines Equipped with This)
152
Maintenance Measures - 250 H
153
Battery - Check Condition
153
Engine Oil and Oil Filter - Change
154
Air Cleaner - Cleaning
156
Replacing Belts/Checking the Belt Tension
157
Check - Coolant System
158
Check - Air Intake Hoses
159
Function of the Cooling Water System (CC1100/C VI - CC1200/C VI)
160
Check - Coolant System
160
Filling Coolant
160
Function of the Cooling Water System (CC1300/C VI - 1400/C VI)
161
Check - Coolant System
161
Filling Coolant
161
Maintenance - 500H
163
Battery - Check Condition
163
Engine Oil and Oil Filter - Change
164
Drum - Oil Level Inspection - Filling
166
Rubber Elements and Bolted Joints Check
167
Hydraulic Reservoir Cap - Check
167
Steering Cylinder and Steering Joint - Lubrication
168
Check - Coolant System
169
Air Cleaner
169
Check - Replacement of Main Filter
169
Air Filter Indicator - Resetting
170
Replacing the Fuel Filter
171
Replacing the Pre-Filter
171
- D1703 / V2203-M (Stage IIIA)
  172
- D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
  172
Fuel Tank - Cleaning
172
Check - Air Intake Hoses
173
Fuel Filter's Water Separator - Draining (on Machines Equipped with This)
174
Replacing Belts/Checking the Belt Tension
175
Coolers
176
Checking - Cleaning
176
Maintenance - 1000H
177
Battery - Check Condition
177
Engine Oil and Oil Filter - Change
178
Drum - Oil Level Inspection - Filling
180
Rubber Elements and Bolted Joints Check
181
Hydraulic Reservoir Cap - Check
181
Steering Cylinder and Steering Joint - Lubrication
182
Check - Coolant System
183
Air Cleaner
183
Check - Replacement of Main Filter
183
Air Filter Indicator - Resetting
184
Backup Filter - Change
184
Replacing the Hydraulic Oil Filter
185
Replacing the Fuel Filter
186
Replacing the Pre-Filter
186
- D1703 / V2203-M (Stage IIIA)
  187
- D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
  187
Fuel Tank - Cleaning
187
Replacing Belts/Checking the Belt Tension
188
Checking - Diesel Engine Valve Clearance
189
Coolers
189
Checking - Cleaning
189
Check - Air Intake Hoses
190
Maintenance Measures - 1500 H (Only Tier 4F / Stage V (28 Kw and 37 Kw) and Stage V (37 Kw)
191
Checking of Injector Tip
191
Replacing the Oil Separator
191
Check - Spreader
191
Check - EGR Cooler
191
Maintenance - 2000H
193
Battery - Check Condition
193
Engine Oil and Oil Filter - Change
194
Rubber Elements and Bolted Joints Check
196
Hydraulic Reservoir Cap - Check
196
Steering Cylinder and Steering Joint - Lubrication
197
Check - Coolant System
198
Air Cleaner
198
Check - Replacement of Main Filter
198
Air Filter Indicator - Resetting
199
Backup Filter - Change
199
Replacing the Hydraulic Oil Filter
200
Replacing the Fuel Filter
201
Replacing the Pre-Filter
201
- D1703 / V2203-M (Stage IIIA)
  202
- D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
  202
Fuel Tank - Cleaning
202
Coolers
203
Checking - Cleaning
203
Water Tank - Draining
204
Water Tank - Cleaning
204
Edge Cutter (Optional) - Lubrication
205
Hydraulic Reservoir - Fluid Change
206
Drum - Oil Change
207
Checking - Diesel Engine Valve Clearance
207
Replacing Belts/Checking the Belt Tension
208
Steering Joint - Check
209
Maintenance, 3000H
211
Battery - Check Condition
211
Engine Oil and Oil Filter - Change
212
Drum - Oil Level Inspection - Filling
214
Rubber Elements and Bolted Joints Check
215
Hydraulic Reservoir Cap - Check
215
Steering Cylinder and Steering Joint - Lubrication
216
Check - Coolant System
217
Air Cleaner
217
Check - Replacement of Main Filter
217
Air Filter Indicator - Resetting
218
Backup Filter - Change
218
Replacing the Hydraulic Oil Filter
219
Replacing the Fuel Filter
220
Replacing the Pre-Filter
220
- D1703 / V2203-M (Stage IIIA)
  221
- D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
  221
Fuel Tank - Cleaning
221
Check - Air Intake Hoses
222
Checking - Cleaning
223
Water Tank - Draining
224
Water Tank - Cleaning
224
Checking - Diesel Engine Valve Clearance
224
Hydraulic Reservoir - Fluid Change
225
Draining of Water Separator
226
Replacing Belts/Checking the Belt Tension
227
Cleaning of DPF (D1803 and V2403-CR (Tier 4F / Stage V) Only)
228
Checking the Injection Pump (D1703 and V2203-M (Stage IIIA) Only)
228
Checking the EGR System (D1803 and V2403-CR (Tier 4F / Stage V) Only)
228
Steering Joint - Check
228
Maintenance, Every 12Th Month (Annually)
229
Air Cleaner
229
Check - Replacement of Main Filter
229
Air Filter Indicator - Resetting
229
Backup Filter - Change
229
Checking the DPF Pipes and Connections (D1803, V2403-CR (Tier 4F / Stage V))
229
Checking the EGR Pipes and Connections (D1803, V2403-CR (Tier 4F / Stage V))
230
Check the Manifold (D1803, V2403-CR (Tier 4F / Stage V))
230
Maintenance, Every 24Th Month (Every Other Year)
231
Check - Coolant System
231
Check - Air Intake Hoses
232

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Fayat Dynapac CC1200 VI Instruction Manual

Fayat Dynapac CC1200 VI Instruction Manual (201 pages)

Brand: Fayat | Category: Construction Equipment | Size: 12.18 MB

Table of Contents

Table of Contents
3
Introduction
15
The Machine
15
Intended Use
15
Warning Symbols
15
Safety Information
15
General
16
CE Marking and Declaration of Conformity
17
Safety - General Instructions
19
Safety - When Operating
21
Work Driving
21
Driving Near Edges
22
Safety (Optional)
23
Edge Cutter/Compactor
23
Chip Spreader
23
Special Instructions
25
Standard Lubricants and Other Recommended Oils and Fluids
25
Higher Ambient Temperatures, above +40°C (104°F)
25
Lower Ambient Temperature - Freeze Risk
25
Temperatures
25
High Pressure Cleaning
25
Fire Fighting
26
Roll over Protective Structure (ROPS)
26
Battery Handling
26
Jump Starting
27
Technical Specifications
29
Vibrations - Operator Station
29
Noise Level
29
Dimensions, Top View
30
Dimensions, Side View
31
Weights and Volumes
32
Working Capacity
32
General
33
Tightening Torque
34
ROPS - Bolts
35
Hydraulic System
35
Slopes
35
Machine Description
37
Diesel Engine
37
Electrical System
37
Propulsion System/Transmission
37
Brake System
37
Steering System
37
Rops
37
Identification
38
Product and Component Plates
38
Product Identification Number on the Frame
38
Explanation of 17PIN Serial Number
39
Machine Plate
39
Engine Plates
40
Location - Decals
42
Safety Decals
43
Info Decals
45
Instruments/Controls
46
Locations - Control Panel and Controls
46
Functional Description - Membrane Panel
47
Function Description - Display
47
Display Explanations
49
Transport Mode
50
Working Mode, Vibration
51
Working Mode - Edge Cutter
53
Working Mode - Chip Spreader
54
Function Description, Buttons on From/Rear Control
55
Function Description - Alarm
56
Electrical System
57
Fuses
57
Fuses at Battery Master Disconnect Switch
58
Relays on Machine
59
Steering Column
60
Operation
61
Before Starting
61
Master Switch - Switching on
61
Driver Seat - Adjustment
62
Parking Brake - Check
63
Reserve Brake - Control
64
Instruments and Lamps - Checking
64
Interlock
65
Sprinkler System, Wheels
65
Operator Position
66
Adjusting the Off-Set
66
Starting
67
Starting the Engine
67
D1703
67
Driving
69
Operating the Roller
69
D1703
69
Interlock/Emergency Stop/Parking Brake - Check
70
Edge Cutting (Optional)
71
Vibration
72
Manual/Automatic Vibration
72
Braking
73
Normal Braking
73
Emergency Braking
73
Switching off
74
D1703
74
Parking
75
Chocking the Wheels/Drum
75
Battery Disconnector
75
Long-Term Parking
77
Engine
77
Battery
77
Air Cleaner, Exhaust Pipe
77
Fuel Tank
77
Hydraulic Reservoir
77
Steering Cylinder, Hinges, Etc
78
Watering System
78
Hoods, Tarpaulin
78
Miscellaneous
79
Lifting
79
Locking the Articulation
79
Lifting the Roller
80
Lifting the Roller with a Single -Point Lift (Optional)
81
Unlocking the Articulation
82
Towing/Recovering
82
Release the Brakes
83
Short Distance Towing with Switched off Engine
85
Towing the Roller
86
Transport
87
Securing CC1200 VI for Loading
88
Securing CC1200 VI for Loading (Side Across the Trailer)
90
Foldable ROPS
92
Securing CC1200 VI for Loading (Side Along the Trailer)
93
Operating Instructions - Summary
95
Preventive Maintenance
97
Acceptance and Delivery Inspection
97
Warranty
97
Maintenance - Lubricants and Symbols
99
Maintenance Symbols
101
Maintenance - Maintenance Schedule
103
Service and Maintenance Points
103
General
104
Every 10 Hours of Operation (Daily)
104
After the FIRST 50 Hours of Operation
105
Every 50 Hours of Operation (Weekly)
105
Every 250 / 750 / 1250 / 1750 Hours of Operation
105
Every 500 Hours of Operation
106
Every 1000 Hours of Operation
107
Every 2000 Hours of Operation
108
Every 3000 Hours of Operation
109
Every 12Th Month (Annually)
110
Every 24Th Month (Every Other Year)
110
Service - Checklist
111
Maintenance, 10H
113
Check - Coolant System
113
Diesel Engine Check Oil Level
114
Hydraulic Reservoir, Level Check - Filling
115
Air Circulation - Check
115
Fuel Tank - Filling
116
Water Tank - Filling
116
Sprinkler System/Drum Checking - Cleaning
117
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
118
Scrapers, Fixed Checking - Setting
119
Scrapers, Spring-Action (Optional) Checking - Adjustment
120
Scrapers Check - Adjustment
120
Brakes - Check
121
Maintenance Measures, First 50 Hours
123
Engine Oil and Oil Filter - Change
123
Replacing the Hydraulic Oil Filter
125
Bolted Joints Check
126
Maintenance - 50H
127
Air Cleaner Check Main Filter
127
Steering Cylinder and Steering Joint - Lubrication
128
Checking the Fuel Hoses and Hose Clamps
129
Water Separator - Draining (on Machines Equipped with This)
130
Maintenance Measures - 250 H
131
Battery - Check Condition
131
Engine Oil and Oil Filter - Change
132
Air Cleaner - Cleaning
133
Replacing Belts/Checking the Belt Tension
134
Check - Coolant System
135
Check - Air Intake Hoses
136
Maintenance - 500H
137
Battery - Check Condition
137
Engine Oil and Oil Filter - Change
138
Drum - Oil Level Inspection - Filling
139
Rubber Elements and Bolted Joints Check
140
Hydraulic Reservoir Cap - Check
140
Steering Cylinder and Steering Joint - Lubrication
141
Check - Coolant System
141
Air Cleaner
142
Check - Replacement of Main Filter
142
Air Filter Indicator - Resetting
142
Replacing the Fuel Filter
143
Replacing the Pre-Filter
143
D1703
144
Check - Air Intake Hoses
145
Fuel Tank - Cleaning
146
Fuel Filter's Water Separator - Draining (on Machines Equipped with This)
146
Coolers
147
Checking - Cleaning
147
Replacing Belts/Checking the Belt Tension
148
Maintenance - 1000H
149
Battery - Check Condition
149
Engine Oil and Oil Filter - Change
150
Drum - Oil Level Inspection - Filling
151
Rubber Elements and Bolted Joints Check
152
Hydraulic Reservoir Cap - Check
152
Steering Cylinder and Steering Joint - Lubrication
153
Check - Coolant System
153
Air Cleaner
154
Check - Replacement of Main Filter
154
Air Filter Indicator - Resetting
154
Backup Filter - Change
155
Replacing the Fuel Filter
155
Replacing the Pre-Filter
156
D1703
156
Fuel Tank - Cleaning
157
Coolers
157
Checking - Cleaning
157
Checking of EGR Cooler
157
Check - Air Intake Hoses
158
Replacing the Hydraulic Oil Filter
159
Replacing Belts/Checking the Belt Tension
160
Maintenance - 2000H
161
Battery - Check Condition
161
Engine Oil and Oil Filter - Change
162
Drum - Oil Level
163
Inspection - Filling
163
Rubber Elements and Bolted Joints Check
163
Hydraulic Reservoir Cap - Check
163
Steering Cylinder and Steering Joint - Lubrication
164
Check - Coolant System
164
Air Cleaner
165
Check - Replacement of Main Filter
165
Air Filter Indicator - Resetting
165
Backup Filter - Change
166
Replacing the Hydraulic Oil Filter
167
Replacing the Fuel Filter
168
Replacing the Pre-Filter
168
D1703
169
Fuel Tank - Cleaning
169
Coolers
170
Checking - Cleaning
170
Water Tank - Draining
171
Water Tank - Cleaning
171
Hydraulic Reservoir - Fluid Change
172
Drum - Oil Change
173
Steering Joint - Check
174
Edge Cutter (Optional) - Lubrication
174
Replacing Belts/Checking the Belt Tension
175
Maintenance, 3000H
177
Battery - Check Condition
177
Engine Oil and Oil Filter - Change
178
Drum - Oil Level Inspection - Filling
179
Rubber Elements and Bolted Joints Check
180
Hydraulic Reservoir Cap - Check
180
Steering Cylinder and Steering Joint - Lubrication
181
Check - Coolant System
181
Air Cleaner
182
Check - Replacement of Main Filter
182
Air Filter Indicator - Resetting
182
Backup Filter - Change
183
Water Tank - Cleaning
183
Replacing the Hydraulic Oil Filter
184
Water Tank - Draining
185
Replacing the Pre-Filter
185
D1703
186
Fuel Tank - Cleaning
186
Coolers
187
Checking - Cleaning
187
Checking of EGR Cooler
187
Replacing the Fuel Filter
188
Hydraulic Reservoir - Fluid Change
189
Draining of Water Separator
190
Check - Air Intake Hoses
191
Checking the Injection Pump (Only D1703)
192
Steering Joint - Check
192
Replacing Belts/Checking the Belt Tension
193
Maintenance, Every 12Th Month (Annually)
195
Air Cleaner
195
Check - Replacement of Main Filter
195
Air Filter Indicator - Resetting
195
Backup Filter - Change
195
Maintenance, Every 24Th Month (Every Other Year)
197
Check - Coolant System
197
Check - Air Intake Hoses
198
Disposal
199

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