Fairplay ZX Manuals

Manuals and User Guides for Fairplay ZX. We have 1 Fairplay ZX manual available for free PDF download: Manual

Fairplay ZX Manual

Fairplay ZX Manual (168 pages)

Brand: Fairplay | Category: Golf Cars | Size: 6.05 MB

Table of Contents

Table of Contents

10
- Serial Number Plate Locatio
  11
- Towing
  11
- Fig.a1 Serial Number Plate Location
  11
- Fig.a2 Run-Tow/Maintenance
  12
- Servicing the Vehicle
  13
- Fig.a3 Initial Service Chart
  14
- Routine Maintenance
  15
- Rear Axle
  15
- Fig.a4 Lubrication Points
  15
- Replacing the Lubricant
  16
- Daily Brake Test
  16
- Fig.a5 Fill up and Drain Rear Axle Lubricant
  16
- Care and Cleaning of the Vehicle
  17
- Tires
  17
- Vehicle Control System
  17
- Vehicle Care Products
  18
- Canopy and Windshield
  18
- Trailering
  18
- Hardware
  19
- Torque Specifications
  19
- Fig.a6 Bolt Grades
  19
- Fig.a7 Torque Specifications
  19
- Periodic Service Schedule
  20
- Fig.a8 Periodic Service Schedule
  21
Safety

22
- Table of Contents
  22
- General (Maintenance and Operations
  23
- Important Safety Warning
  32
- Notes, Cautions and Warnings
  32
- Before Servicing the Vehicle
  33
- General Maintenance
  33
- Modifications to Vehicle
  33
- Other Warnings
  34
- (Cars)Battery Removal & Installation
  35
- Lifting the Vehicle
  36
List of Illustrations

38
- Front Shock Absorber Replacement
  39
- Front Axle Replacement
  40
- Front Spring Replacement
  42
- Tie Rod Replacement
  43
- Tie Rod, Wheel Bearing, King Pin Inspection
  43
- Steering Wheel Replacement
  44
- Universal Joint Replacement
  46
- Steering Gear Case Assembly Replacement
  47
- Wheel Bearing Inspection/Lubrication
  48
- Seal Installation
  49
- Bearing Adjustment
  50
- King Pin Bush Replacement
  51
- Wheel Alignment
  52
Rear Suspension

53
- Shock Absorber Removal
  54
- Rear Axle Assembly Removal
  55
- Rear Leaf Spring Installation
  55
- Rear Leaf Spring Removal
  55
- Shock Absorber Installation
  55
- Rear Axle Installation
  57
Mechanical Brakes

61
Motor

100
- Removing Motor
  101
- Disassembling Motor
  103
- Replacing Bearing
  104
- Replacing Brush
  105
- Replacing Exciting Coil
  105
- Brush Wear
  106
- Assembling Motor
  107
- Installing Motor
  107
- Motor Test
  107
List of Illustrations

108
- Controller
  109
- General
  109
- Pedal Box
  109
- General Troubleshooting
  110
- Symptoms
  110
- Testing
  111
- Testing Battery Voltage
  111
- Continuity Check
  112
- Testing a Solenoid for Continuity
  113
- Testing a Switch for Continuity
  113
- Controller Parameters' Setup Specification
  114
- Test to Controller Fault
  118
- Sxdc Gc Controller Fault Code Retrieval and Solutions
  119
- Accelerator Testing and Replacement
  120
- Controller Replacement
  122
- Solenoid Replacement
  123
Battery and Charger

126
- Battery Care and Maintenance
  127
- Each Charge Cycle
  128
- Electrolyte Level and Water Level
  128
- Once Every Month
  128
- Cleaning the Battery
  130
- Battery Replacement
  131
- Prolonged Storage
  132
- Charging Battery
  133
- Ac Voltage
  134
- Troubleshooting
  134
- General
  135
- Removing Charger
  136
- Understanding Charger
  136
- Battery Charger Maintenance
  137
- Troubleshooting
  137
- Component Replacement
  138
- Continuity Check
  138
- Diode Test Procedure
  138
- Description of Charger Indicator Implication
  140

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