Eurotherm 590SP Manuals

Manuals and User Guides for Eurotherm 590SP. We have 1 Eurotherm 590SP manual available for free PDF download: Product Manual

Eurotherm 590SP Product Manual (260 pages)

Brand: Eurotherm | Category: DC Drives | Size: 8.65 MB

Block Diagram
2
Safety
3
Contents
5
Overview
13
Main Features
13
Handling and Storage
15
Product View and Parts Identification
17
Labeling
17
Installation and Wiring
19
Recommended Tools
19
Ventilation and Cooling Requirements
19
Mounting Instructions
19
Layout Drawing
20
Wiring Procedures
21
Terminal Torque Ratings
21
Wire Ampacity and Supply Rating
22
Main Supply and Armature Connections
22
Field Supply Connections
22
Control Power Wiring
22
Digital Drive, Front View
23
Motor Isolation
24
AC Contactor Wiring
24
DC Contactor Wiring
24
Dynamic Braking
24
Signal Wiring
25
Drive Start Relay
25
Thermistor
25
Program and Coast Stop
25
Speed Feedback
26
Current Limit
26
Speed Demand
26
Start/Stop Input
26
Feedback Receiver Card Installation
27
Analog Tachometer Generators
27
Wire-Ended Electrical Encoders
27
Feedback Card
27
Calibration
28
Microtachs
28
Current and Voltage Calibration Switches
28
Armature Voltage Calibration
29
Armature Current Calibration
29
Speed Feedback Calibration
29
Final Inspection
30
Start up and Adjustment
32
Check Motor
32
Check Supply
33
Initial Drive Start
34
Adjust Current Loop (Autotune)
34
Armature Current Waveform Check
35
Motor Rotation Check
36
Armature Voltage Feedback
37
Adjust Speed Loop
38
Microtach or Wire-Ended Electrical Encoders
38
AC/DC Analog Tachometer Generator
38
Other Parameters
39
Recording Parameters
39
Password Protection
40
Entering a Password
40
Changing a Password
40
4-Button Reset
40
Initial Troubleshooting Procedure
42
Status LED Troubleshooting
43
LED Functions
43
Sample LED Status Modes
43
Health, Alarm Messages and the Trip Reset
45
Symbolic Error Messages
51
Alarm Process
51
Alarm Status
51
Drive Diagnostics
53
Diagnostic Parameters
53
Hardware Troubleshooting
55
Control Power Missing
55
Field Fail Procedure
56
Contractor Failed Procedure
57
SCR Troubleshooting
58
SCR Layout
58
SCR Test Charts
58
Motor Checks
59
Configuration Errors and General Troubleshooting
59
Common Performance Problems
59
No Speed Demand
59
Test Points
60
Signal Does Not Get through the Ramp
60
Drive Test Point Descriptions and Scaling
60
Service and Maintenance
62
Preventative Maintenance
62
Controller Assembly Description
63
Removing the Drive from Its Mount
64
Replacing the Control Board
64
Replacing the Power Board
64
Replacing Thyristors
64
SCR Gate Lead Terminal Connections
65
Replacing the SCR Packs
66
Technical Description
68
Control Circuits
68
Power Circuits
68
Overview of Features
68
Specifications
69
Storage and Operation Environment
69
Electrical Ratings
70
DC Supply Loading
70
Controller Output Ratings
71
Terminal Ratings
71
Dimensions
71
RS422/RS232 Communications
72
Auxiliary Control Jumpers
72
Terminal Listing
73
Terminal Specifications
74
Terminal Descriptions
75
Feedback Option Cards
78
Switchable Tachometer Feedback Card
78
5701 (Plastic Fiber Optic) Microtach Receiver Card
79
5701 Installation Information
80
5901 (Glass) Microtach Receiver Card
81
5901 Installation Information
82
Electrical Encoder Receiver Card
83
Electrical Encoder Installation Information
84
Encoder Types
84
Using the Main Machine Interface
86
Using the MMI
86
MMI Software Structure
86
Default Settings (MMI)
87
Setup Parameters
90
Ramps
91
Aux I/O
95
Jog/Slack Parameters
97
Setup Parameters: Jog/Slack
98
Raise/Lower
99
Current Profile
101
Inputs and Outputs
101
Description
101
Parameters
101
Stop Rates
103
Sequences During a Normal Stop
105
Sequences When a Normal Stop Times out
106
Sequences for a Program Stop
107
Sequences When a Program Stop Times out
108
Setpoint Sum 1
109
Standstill
111
Standstill Logic
112
Speed Loop
113
Speed Loop - Advanced
115
Adaption
115
Zero Spd. Quench
115
Speed Loop: Setpoints
117
Current Loop
119
Inhibit Alarms
121
I/O Configuration - System Menu
126
MMI Access to Configure I/O
126
Parameter Types
126
Configuration Procedure
127
Analog Inputs
128
Analog Inputs - Examples
130
Controlling the Accel Time of the Drive Ramp through Analog Input 1
130
Use Analog Input 1 W. Digital Input 1 for Reversing Unipolar Setpoint
131
Analog Outputs
132
Analog Outputs - Examples
134
Reading Field I FBK. through Analog Output 1
134
Connecting the Serial Link to Analog Output 1
134
Connecting Current Demand to Analog Output 3
135
Digital Inputs
136
Digital Inputs - Examples
138
Using Digital Inputs with Logic Parameters
138
Connecting Digital Input 1 to Speed Loop Prop Gain
138
Using Digital Inputs to Switch Signal Sources
139
Using Digital Inputs for Jog Forward and Jog Reverse Functionality
139
Digital Outputs
140
Digital Outputs - Examples
142
Reading Speed Feedback through Digital Output 1
142
Configure 5703
143
Internal Links
146
Internal Links - Example
148
Digital Software Block Diagram
150
MMI Parameter List
151
Alarm Status
155
Spare Parts Lists
161
Ordering Spare Parts
161
RS232 System Port
163
Serial Link: System Port (P3): P3 Setup
163
Set up Block Diagram
163
UPD (Upload-Download Protocol) Support
164
UPD Menu Parameter Settings
164
Communication Port Setup
164
Download MMI (Dump MMI - P3)
164
System Port (P3)
164
UPD Download (UPD XFER - P3)
165
UPD Upload (UPD XFER - P3)
166
Serial Link Port P3 Lead
166
5703 (Peer-To-Peer Communications Option) Support
166
Hardware Description
167
5703 Connection Drawing
167
RS422 Communications (Ports P1 and P2)
169
Serial Links: Main Port (P1)
170
Serial Links: aux Port (P2)
171
Serial Links: PNO Config
172
Communications Standard
174
ASCII (American Standards Code for Information Interchange)
174
Multi Drop Supervisory Link
174
Digital Communications
174
Control Characters
175
Instrument Address
175
Parameter Mnemonic
175
Data
175
Data Format
176
Data Transfer Sequence
176
Serial Data Transmission
176
Status Information (Format 23 - Hexadecimal)
176
Reading Information by Computer
177
Inquiry
177
Valid Response Message
178
Further Inquiry and Termination
178
Sending Information from the Computer
179
No Response
179
Establish Connection
179
Responses
179
Termination
180
Negative Acknowledgment (NAK)
180
No Reply
180
Binary Communications
181
Data Characters
181
The Message
181
ASCII Mode
181
Types of Messages
182
Main Messages
182
Continuation Messages
182
New Serial Link Features
183
Transmission Rate
183
Serial Transmission
183
More than One Character Response
183
List of PNO Assignments
184
Serial Link Mnemonics and Parameter Number Allocation
190
Eurotherm Group Standard Parameters
190
Common ASCII Codes
191
HEX-ASCII Table
191
Application Notes
192
Host Computer
192
Cable Routing
192
Grounding
192
Serial Link Cable Selection
193
Parameter List by Tag Number
195
Parameter List by Menu
203
Parameter List by Parameter Name
209
Digital DRV Option
215
DRV Mounting Instructions
215
DRV Wiring Procedures
216
DRV Technical Details
217
Digital DRV Layout Diagram
218
Digital DRV Schematic Diagram
219
Special Blocks and Application Notes
222
Diameter Calc.
223
Setup Parameters: Special Blocks: Diameter Calc.
224
Taper Calc.
225
Torque Calc.
226
Setpoint Sum 2
227
Pid
229
System Response to a Step-Function Input
231
590 Terminal Designations
232
Open-Loop Winder (CPW)
233
Unwind Application
233
Turret Winder Applications
234
CPW Configuration Block Diagram
235
Input Signal Descriptions
236
Diameter Preset
236
Block Diagram Parameters
236
Terminal I/O
236
Line Speed Reference
237
Tension Setpoint
237
Taper Setpoint
237
Preset Enable
237
Startup Procedure
238
Tension Mode
238
Unwind
239
Rewind
239
Closed-Loop Speed Programmed Winder (SPW)
240
Loadcell Applications
240
Dancer Position Applications
241
Turrent Winder Applications
241
SPW Configuration Block Diagram
243
Tension Feedback
244
Overwind/Underwind
244
SPW Startup Procedure
245
Speed Mode
245
Winders with Dancer Feedback
246
Unwinds
246
Section Control (SC)
247
Loadcell Application
247
Dancer Position Application
247
Control Modes
248
Draw
248
Ratio
248
Torque
248
Tension
249
Dancer Position
249
Agitate
249
Slack Tape-Up/Pay-Out
249
Raise /Lower (Motor Operated Potentiometer Function)
250
SC Configuration Block Diagram
251
Line Reference
252
Reverse
252
PID Enable
252
Startup Procedures for Tension or Dancer Position Control
253
Initial Section Setup
253
PID Adjustment
253
Trim Range
253
Cascade Draw
254
Digital Draw
255
Anti-Reverse
257
Simple Winder Equations
258
Extensible/Non-Extensible Webs
258

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Eurotherm 590SP Product Manual (260 pages)

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