EP Equipment HPL152Z Manuals

Manuals and User Guides for EP Equipment HPL152Z. We have 1 EP Equipment HPL152Z manual available for free PDF download: Service Manual

EP Equipment HPL152Z Service Manual

EP Equipment HPL152Z Service Manual (118 pages)

Electric Pallet Truck

Brand: EP Equipment | Category: Trucks | Size: 8.08 MB

Table of Contents

Table of Contents
5
1 Information & Specifications

11
- After-Sales Service Platform
  13
- Introduction
  14
- Common Tools
  15
- General Tightening Torques
  16
2 Maintenance

19
- Overview
  21
- Maintenance
  22
  - Cleaning
    22
  - Inspection
    22
  - Lubrication
    26
3 Structure & Functions

29
- Structure & Functions
  31
  - Travel Switch
    31
  - Horn Switch
    31
  - Start-Stop Switch
    31
  - Emergency Reverse Switch
    31
  - Crawl Speed Switch
    32
  - Manual Lowering Lever
    32
  - Emergency Stop Switch
    32
  - LED Lights
    33
  - Charger
    33
  - Horn
    33
  - Controller
    33
  - Fuse
    34
  - Interlock Switch
    34
  - Hydraulic Station
    34
4 Chassis System

37
- Load Wheel
  39
  - Removal and Installation
    39
  - Faults and Causes
    40
- Cover
  40
  - Removal and Installation
    40
- Lifting Mechanism
  41
  - Fork Inspection
    41
  - Connecting Rod Adjustment
    42
  - Removal and Installation
    42
5 Drive System

45
- Drive Assembly
  47
  - Removal and Installation
    48
- Electromagnetic Brakes
  49
  - Removal and Installation
    49
  - Faults and Causes
    50
  - Checking and Testing
    50
  - Control Circuit Troubleshooting
    51
- Drive Wheel
  52
  - Removal and Installation
    52
  - Faults and Causes
    52
- Drive Motor
  53
  - Removal and Installation
    53
  - Faults and Causes
    53
  - Checking and Testing
    54
- Gearbox
  55
  - Removal and Installation
    55
  - Faults and Causes
    55
6 Operating System

57
- Control Lever
  59
- Button Switch
  60
  - Removal and Installation
    60
  - Faults and Causes
    60
  - Checking and Testing
    60
  - Control Circuit Troubleshooting
    62
- Travel Switch
  64
  - Removal and Installation
    64
  - Faults and Causes
    64
  - Checking and Testing
    64
  - Control Circuit Troubleshooting
    65
7 Hydraulic System

67
- Overview
  69
  - Hydraulic Schematic Diagram
    70
- Hydraulic Station
  71
  - Removal and Installation
    71
  - Component
    71
- Cylinder
  72
- Hydraulic Troubleshooting
  75
- Hydraulic Symbol
  76
8 Electrical System

77
- Controller
  79
  - Removal and Installation
    79
  - Controller Interface Function
    80
- Fuse
  82
  - Location of Fuses
    82
  - Checking and Testing
    83
- Emergency Stop Switch
  83
  - Removal and Installation
    83
  - Faults and Causes
    83
  - Checking and Testing
    84
- Interlock Switch
  84
  - Removal and Installation
    84
  - Faults and Causes
    84
  - Checking and Testing
    85
  - Control Circuit Troubleshooting
    85
- Battery
  86
  - Removal and Installation
    86
  - Faults and Causes
    86
  - Checking and Testing
    87
- LED Lights
  88
  - Removal and Installation
    88
  - Faults and Causes
    88
  - Checking and Testing
    89
  - Control Circuit Troubleshooting
    89
- Handheld Unit (Optional)
  90
  - Handheld Unit Connection
    90
  - Handheld Unit Main Menu
    90
  - Parameter Settings
    91
  - TESTER Menu
    93
- Controller Error Message
  94
  - Traction Controller
    94
- Electrical Schematic Diagrams
  97
- Cable Wiring Diagrams
  98
- Wiring Harness and Connectors
  99
9 Troubleshooting

101
- Preparation before Troubleshooting
  103
  - Check the Voltage of Battery
    103
- Troubleshooting Solutions of Common Faults
  104
- Appendix
  
  107
B Service Manual - Battery

109
B1 Lithium Battery

111
- B1-1 Safety and Warnings
  111
- B1-2 Use of Battery
  111
  - B1-2.1 Pre-Use Checks
    111
  - B1-2.2 Discharging
    111
  - B1-2.3 Charging
    112
  - B1-3 Maintenance & Care
    112
C Schedule

115

Advertisement

Advertisement

Related Products

EP Equipment Categories

Forklifts Trucks Folding Machines Binding Machine Tractor

More EP Equipment Manuals