Detroit Diesel EPA04 Series 40 Manuals

Detroit Diesel EPA04 Series 40 Manuals

Manuals and User Guides for Detroit Diesel EPA04 Series 40. We have 1 Detroit Diesel EPA04 Series 40 manual available for free PDF download: Operator's Manual

Detroit Diesel EPA04 Series 40 Operator's Manual

Detroit Diesel EPA04 Series 40 Operator's Manual (158 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1.06 MB

Table of Contents

Table of Contents
5
Introduction

11
- Non-Genuine and Rebuilt Component Quality Alert
  11
Caution Summary

13
General Information

21
- Engine Features
  21
- Component Location
  21
Engine Model and Serial Number Locations

26
- Turbocharger Identification
  27
Operating Instructions

28
- Preparations for First Time Engine Start
  28
  - Cooling System Checks
    28
  - Lubrication System Checks
    29
  - Fuel System Checks
    30
  - Other Checks
    31
- Starting the Engine
  32
  - Engine Diagnostic Button
    33
  - Initial Engine Start
    33
- Emergency Jump Starting
  34
- Running the Engine
  36
  - Oil Pressure
    36
  - Warm-Up
    36
  - Inspection
    36
  - Avoid Unnecessary Idling
    37
- Stopping the Engine
  37
  - Normal Stopping
    37
- Shutdown Warning Light and Buzzer
  37
- Road Operation
  38
- Cold Weather Operation
  38
- Hot Weather Operation
  39
- Extended Idling Periods
  39
Series 40 Electronic Control System

41
Series 40 Engine Systems

46
- Fuel System
  46
- Lubrication System
  46
- Cooling System
  46
- Electrical System
  46
- Air Induction System
  46
- Exhaust System
  46
Maintenance Schedules

47
- Maintenance Intervals
  47
Lubrication and Preventive Maintenance Intervals

63
- Item 1 - Lubricating Oil
  63
- Item 2 - Fuel and Fuel Tank
  65
- Item 3 - Fuel Lines, Flexible Hoses
  66
  - Pre-Start Inspection
    66
  - Hose Service Life
    67
- Item 4 - Cooling System
  68
  - Coolant Level
    68
  - Coolant Inhibitors
    68
  - Coolant Drain Interval
    68
- Item 5 - Turbocharger, Air-To-Air Charge Cooler
  70
- Item 6 - Battery
  70
- Item 7- Drive Belts
  71
- Item 8 - Air Compressor
  72
- Item 9 - Air Cleaner
  72
  - Air Cleaner Replacement
    73
- Item 10 - Lubricating Oil Filters
  73
- Item 11 - Fuel Filters
  74
  - Fuel Filter and Strainer
    74
  - Fuel Pro® 382 Filters
    76
- Item 12 - Water Pump, Coolant Inhibitor Element
  76
  - Water Pump
    76
  - Coolant Inhibitor Element
    76
- Item 13 - Cranking Motor
  76
- Item 14 - Air System
  77
- Item 15 - Exhaust System
  77
- Item 16 - Engine (Steam Clean)
  77
- Item 17 - Radiator
  77
- Item 18 - Oil Pressure
  78
- Item 19 - Battery-Charging Alternator
  78
  - Bosch & Delco-Remy Service Requirements
    78
  - Alternator Precautions
    78
- Item 20 - Engine and Transmission Mounts
  79
- Item 21 - Crankcase Pressure
  79
- Item 22 - Fan Hub
  79
- Item 23 - Thermostat and Seal
  80
- Item 24 - Crankcase Breather
  80
- Item 25 - Engine Tune-Up
  80
- Item 26 - Idler Pulley
  81
- Item 27 - Vibration Damper
  81
  - Welding Precaution
    82
How-To Section

83
- How to Select Lubricating Oil
  83
- When to Change Oil
  85
  - Oil Drain Intervals
    85
  - Disposing of Waste Oil
    86
- How to Replace the Lube Oil Filter
  86
  - Replace Spin-On Type Oil Filter
    87
- How to Select Fuel Oil
  88
  - Quality
    88
  - Fuel Contamination
    89
  - Prohibited Additives
    89
    
    Used Lubricating Oil
    89
    
    Gasoline
    89
- How to Replace the Fuel Filter
  90
- Engine out of Fuel - How to Restart
  97
- How to Select Coolant
  99
  - Definitions
    99
  - Approved Coolants
    99
    
    Eg or Pg & Water + Sca Inhibitor
    100
    
    Mixing Eg or Pg Antifreeze and Water
    100
    
    Recycled Antifreeze
    102
    
    Eg or Pg & Water + Oat Inhibitor
    103
    
    Water Only + Sca or Water Only + Oat Inhibitor
    103
    
    Water Requirements
    104
  - Coolants Not Recommended
    105
  - Additives Not Recommended
    105
  - Maintenance
    106
    
    Coolant Inhibitor Test Intervals
    106
    
    Supplemental Additives
    106
    
    Maintenance Intervals
    107
  - Sca Test Procedures
    109
  - Need-Release Filters (Non-Oat Systems)
    110
  - Dropout
    111
  - Extender Additive for Oat Coolant
    111
    
    Oat Coolant Drain Interval
    111
  - Chronic Coolant System Problems
    112
  - Maintenance Products
    112
    
    Power Cool Scas
    112
    
    Power Cool Coolant Filter Elements
    112
    
    Power Cool Cleaners
    112
  - Summary of Coolant Recommendations
    113
- How to Replace the Coolant Filter
  115
- How to Drain and Flush the Cooling System
  116
- When to Service the Dry Type Air Cleaner
  118
Basic Troubleshooting

119
Engine Storage

126
- Preparing Engine for Storage
  126
Service Publications

132
Detroit Diesel Customer Assistance

133
Motor Coach, Motor Home and Transit Bus Engine

139
Warranty

139
Fire Truck or Crash Vehicle Engine Warranty

142
Construction/Industrial Engine Warranty

145
Prime and Stand-By Power Generator Set Engine Warranty

149
Specifications

152

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