Delta VFD-B Manuals

Manuals and User Guides for Delta VFD-B. We have 2 Delta VFD-B manuals available for free PDF download: User Manual

Delta VFD-B User Manual (240 pages)

high performance user-friendly powerful ac motor drives

Brand: Delta | Category: DC Drives | Size: 4.03 MB

Please Read Prior to Installation for Safety
4
Preface

4
- Table of Contents
  6
- Receiving and Inspection
  10
  - Nameplate Information
    10
  - Model Explanation
    10
Chapter 1 Introduction

10
- Series Number Explanation
  11
- Drive Frames
  11
- Appearances
  11
- Preparation for Installation and Wiring
  13
  - Remove Keypad
    13
  - Remove Front Cover
    15
- Lifting
  16
- Storage
  17
- Installation and Wiring
  18
- Ambient Conditions
  18
Chapter 2 Installation and Wiring

18
Chapter 3 Start up

50
- Operation Method
  51
- Trial Run
  51
- Description of the Digital Keypad VFD-PU01
  54
Chapter 4 Digital Keypad Operation

54
- How to Operate the Digital Keypad VFD-PU01
  56
Chapter 5 Parameters

58
- Summary of Parameter Settings
  59
  - User Parameters
    59
  - Basic Parameters
    60
  - Operation Method Parameters
    61
  - Multi-Step Speed and PLC Parameters
    67
  - PID Control Parameters
    73
  - Fan & Pump Control Parameters
    74
- Parameter Settings for Applications
  75
- Description of Parameter Settings
  80
  - Identity Code of the AC Motor Drive
    80
  - Rated Current Display of the AC Motor Drive
    80
  - Parameter Reset
    81
  - Start-Up Display Selection
    81
  - Content of Multi-Function Display
    81
  - User Defined Coefficient K
    82
  - Software Version
    83
  - Password Input
    83
  - Password Set
    83
  - Password Decode Flow Chart
    84
  - Control Method
    84
  - Reserved
    84
  - Maximum Output Frequency (Fmax)
    85
  - Maximum Voltage Frequency (Fbase)
    85
  - Maximum Output Voltage (Vmax)
    85
  - MID-Point Frequency (Fmid)
    85
  - MID-Point Voltage (VMID)
    86
  - Minimum Output Frequency (Fmin)
    86
  - Minimum Output Voltage (Vmin)
    86
  - Output Frequency Upper Limit
    86
  - Output Frequency Lower Limit
    87
  - Acceleration Time 1-4 (Taccel 1-4)
    87
  - Deceleration Time 1-4 (Tdecel 1-4)
    87
  - Accel/Decel Time Unit
    88
  - Jog Acceleration Time
    89
  - Jog Deceleration Time
    89
  - Jog Frequency
    89
  - Auto-Acceleration/Deceleration
    89
  - Acceleration S-Curve
    90
  - Deceleration S-Curve
    90
  - Source of First Master Frequency Command
    91
  - Source of Second Master Frequency Command
    91
  - Source of First Operation Command
    91
  - Source of Second Operation Command
    92
  - Source of the Master Frequency Command
    92
  - Source of the Auxiliary Frequency Command
    92
  - Combination of the Master and Auxiliary Frequency Command
    92
  - Stop Method
    93
  - PWM Carrier Frequency Selections
    94
  - Motor Direction Control
    95
  - 2-Wire/3-Wire Operation Control Modes
    95
  - Line Start Lockout
    96
  - Loss of ACI Signal (4-20Ma)
    98
  - Up/Down Mode
    98
  - Accel/Decel Rate of Change of UP/DOWN Operation with Constant Speed
    98
  - Keypad Frequency Command
    98
  - Output Function Parameters
    99
  - Desired Frequency Attained
    100
  - Analog Output Signal (AFM)
    101
  - Analog Output Gain
    101
  - Digital Output Multiplying Factor
    102
  - Terminal Count Value
    102
  - Preliminary Count Value
    102
  - EF Active When Preliminary Count Value Attained
    103
  - Fan Control
    103
  - Brake Release Frequency
    103
  - Brake Engage Frequency
    103
  - Input Function Parameters
    105
  - AVI, ACI Analog Input Bias
    105
  - AVI Input Gain
    105
  - AUI Analog Input Bias
    105
  - AUI Negative Bias, Reverse Motion Enable/Disable
    106
  - Standard Application
    106
  - Use of Bias
    106
  - Use of Bias and Gain for Use of Full Range
    107
  - Use of 0-5V Potentiometer Range Via Gain Adjustment
    107
  - Use of Negative Bias in Noisy Environment
    107
  - Use of Negative Bias in Noisy Environment and Gain Adjustment to Use Full Potentiometer Range
    108
  - Use of 0-10V Potentiometer Signal to Run Motor in FWD and REV Direction
    108
  - Use Negative Slope
    109
  - AVI, ACI, AUI Analog Input Delay
    109
  - Analog Input Frequency Resolution
    109
  - Multi-Function Input Terminal (MI1-MI6)
    110
  - Accel/Decel Time and Multi-Function Input Terminals
    113
  - Multi-Speed Via External Terminals
    113
  - Digital Terminal Input Debouncing Time
    114
  - Gear Ratio for Simple Index Function
    115
  - Index Angle for Simple Index Function
    115
  - Deceleration Time for Simple Index Function
    115
  - Multi-Step Speeds and PLC (Process Logic Control) Parameters
    116
  - PLC Mode
    116
  - Execute One Cycle of the PLC Program
    117
  - Continuously Execute Program Cycles
    118
  - PLC Forward/Reverse Motion
    118
  - Time Unit Settings
    120
  - The Amplitude of Wobble Vibration
    120
  - Wobble Skip Frequency
    120
  - Protection Parameters
    122
  - Over-Voltage Stall Prevention
    122
  - Over-Current Stall Prevention During Acceleration
    123
  - Over-Current Stall Prevention During Operation
    123
  - Over-Torque Detection Mode (OL2)
    124
  - Over-Torque Detection Level (OL2)
    124
  - Over-Torque Detection Time (OL2)
    124
  - Electronic Thermal Overload Relay Selection (OL1)
    125
  - Electronic Thermal Characteristic
    125
  - Fourth Recent Fault Record
    125
  - Under-Current Detection Level
    126
  - Under-Current Detection Time
    126
  - Under-Current Detection Mode
    126
  - Under-Current Detection Restart Delay Time
    127
  - User-Defined Low-Voltage Detection Level (Lv)
    127
  - User-Defined Low-Voltage Detection Time
    127
  - Motor Parameters
    128
  - Motor Rated Current
    128
  - Motor No-Load Current
    128
  - Torque Compensation
    128
  - Motor Parameters Auto Tuning
    129
  - Motor Line-To-Line Resistance R1
    129
  - Motor Rated Slip
    130
  - Slip Compensation Limit
    130
  - Torque and Slip Compensation Time Constant
    130
  - Accumulative Motor Operation Time (Min., Day)
    130
  - Special Parameters
    131
  - DC Brake Current Level
    131
  - DC Brake Time During Start-Up and Stopping
    131
  - Start-Point for DC Brake
    131
  - Momentary Power Loss Operation Selection
    132
  - Maximum Allowable Power Loss Time
    132
  - Baseblock Time for Speed Search (BB)
    132
  - Current Limit for Speed Search
    133
  - Momentary Power Loss Operation
    133
  - Auto Restart after Fault
    134
  - Auto Reset Time at Restart after Fault
    134
  - Automatic Energy-Saving
    135
  - Automatic Voltage Regulation (AVR)
    135
  - Software Brake Level (the Action Level of the Brake Resistor)
    136
  - Base Block Speed Search
    136
  - B.B. Speed Search with Last Output Frequency Downward Timing Chart
    136
  - B.B. Speed Search with Last Output Frequency Upward Timing Chart
    137
  - Speed Search During Start-Up
    137
  - Speed Search Frequency During Start-Up
    138
  - Compensation Coefficient for Motor Instability
    138
  - Communication Parameters
    139
  - Communication Address
    139
  - Transmission Speed
    139
  - Transmission Fault Treatment
    140
  - Time-Out Detection
    140
  - Communication Protocol
    140
  - Control by PC or PLC
    140
  - Data Format
    141
  - For ASCII Mode
    141
  - For RTU Mode
    141
  - Communication Data Frame
    142
  - Address (Communication Address)
    142
  - Function (Function Code) and DATA (Data Characters)
    142
  - 03H: Multi Read, Read Data from Registers
    143
  - 06H: Single Write, Write Single Data to Register
    143
  - 08H: Loop Detection
    144
  - 10H: Write Multiple Registers (Write Multiple Data to Registers)
    145
  - Check Sum
    146
  - CRC (Cyclical Redundancy Check) Is Calculated by the Following Steps
    147
  - Address List
    148
  - Exception Response
    150
  - Example of an Exception Response of Command Code 06H and Exception Code 02H
    150
  - The Explanation of Exception Codes
    150
  - Communication Program of PC
    151
  - Response Delay Time
    152
  - PID Control
    153
  - Input Terminal for PID Feedback
    153
  - Gain over the PID Detection Value
    153
  - Proportional Gain (P)
    153
  - Integral Gain (I)
    154
  - Derivative Control (D)
    154
  - Upper Bound for Integral Control
    154
  - Primary Delay Filter Time
    154
  - PID Output Frequency Limit
    155
  - Feedback Signal Detection Time
    155
  - Treatment of the Erroneous Feedback Signals (for PID and PG Feedback Error)
    155
  - Deviation Range of PID Feedback Signal Error
    155
  - PG Pulse Range
    156
  - PG Input
    156
  - ASR (Auto Speed Regulation) Control (with PG Only) (P)
    156
  - ASR (Auto Speed Regulation) Control (with PG Only) (I)
    157
  - Speed Control Output Frequency Limit
    157
  - Sample Time for Refreshing the Content of 210DH and 210EH
    157
  - Speed Control Diagram
    157
  - V/F Curve Selection
    158
  - Start-Up Frequency of the Auxiliary Motor
    158
  - Stop Frequency of the Auxiliary Motor
    158
  - Time Delay before Starting the Auxiliary Motor
    158
  - Time Delay before Stopping the Auxiliary Motor
    159
  - Sleep/Wake up Detection Time
    160
  - Sleep Frequency
    160
  - Wakeup Frequency
    160
- Common Problems and Solutions
  164
Chapter 6 Fault Code Information

164
- Reset
  167
- Over Current (OC)
  168
Chapter 7 Troubleshooting

168
- Ground Fault
  169
- Over Voltage (OV)
  169
- Low Voltage (Lv)
  170
- Over Heat (OH)
  171
- Overload
  171
- Display of PU01 Is Abnormal
  172
- Phase Loss (PHL)
  172
- Motor Cannot Run
  173
- Motor Speed Cannot be Changed
  174
- Motor Stalls During Acceleration
  175
- The Motor Does Not Run as Expected
  175
- Electromagnetic/Induction Noise
  176
- Environmental Condition
  176
- Affecting Other Machines
  177
Chapter 8 Maintenance and Inspections

178
- Periodical Maintenance
  179
- Voltage
  179
- Keypad
  179
- Mechanical Parts
  179
- Main Circuit
  180
- Terminals and Wiring of Main Circuit
  180
- DC Capacity of Main Circuit
  181
- Resistor of Main Circuit
  181
- Transformer and Reactor of Main Circuit
  181
- Magnetic Contactor and Relay of Main Circuit
  181
- Printed Circuit Board and Connector of Main Circuit
  182
- Cooling Fan of Cooling System
  182
- Ventilation Channel of Cooling System
  182
Appendix A Specifications

184
- All Brake Resistors & Brake Units Used in AC Motor Drives
  188
Appendix B Accessories

188
- B.1.1 Dimensions and Weights for Brake Resistors
  191
  - Order P/N: BR080W200, BR080W750, BR300W070, BR300W100, BR300W250, BR300W400, BR400W150, BR400W040
    191
  - Order P/N: BR500W030, BR500W100, BR1KW020, BR1KW075
    192
- B.1.2 Specifications for Brake Unit
  193
- Order P/N: BR1K0W050, BR1K2W008, BR1K2W6P8, BR1K5W005, BR1K5W040
  193
- B.1.3 Dimensions for Brake Unit
  194
- B.2 AMD - EMI Filter Cross Reference
  195
  - Choose Suitable Motor Cable and Precautions
    196
  - General Precaution
    196
  - Installation
    196
  - The Length of Motor Cable
    197
  - B.2.1 Dimensions
    199
    
    Order P/N: RF015B21AA/RF022B43AA
    199
    
    Order P/N: RF022B21BA/RF037B43BA
    200
    
    Order P/N: RF110B43CA
    201
    
    Order P/N: 10TDT1W4C
    202
    
    Order P/N: 26TDT1W4C
    202
    
    Order P/N: 100TDS84C
    203
    
    Order P/N: 50TDS4W4C
    203
    
    Order P/N: 150TDS84C
    204
    
    Order P/N: 200TDDS84C
    204
    
    Order P/N: 180TDS84C
    205
    
    Order P/N: 20TDT1W4D
    205
    
    Order P/N: 26TDT1W4B4
    206
    
    PG02 Installation
    207
- B.3 PG Card (for Encoder)
  207
- B.4 Remote Controller RC-01
  217
- B.5 Remote Panel Adapter (RPA 01)
  218
  - Mounting Hole Dimensions
    218
  - 230V, 50/60Hz, 1-Phase
    219
  - 460V, 50/60Hz, 3-Phase
    219
  - AC Input Reactor Recommended Value
    219
- B.6 AC Reactor
  219
  - 230V, 50/60Hz, 3-Phase
    220
  - 575V, 50/60Hz, 3-Phase
    220
  - B.6.2 AC Output Reactor Recommended Value
    220
  - B.6.3 Applications for AC Reactor
    222
    
    Connected in Input Circuit
    222
    
    Correct Wiring
    222
- B.7 Zero Phase Reactor (RF220X00A)
  224
- 230V DC Choke
  225
- B.8 DC Choke Recommended Values
  225
  - 460V DC Choke
    226
  - 575V DC Choke
    226
- B.9 No-Fuse Circuit Breaker Chart
  227
- B.10 Fuse Specification Chart
  228
  - B.11.2 Explanation of Display Message
    229
    
    Description of the Digital Keypad VFD-PU06
    229
    
    VFD-PU06 Operation Flow Chart
    230
Appendix C How to Select the Right AC Motor Drive

232
- C.1 Capacity Formulas
  233
- C.2 General Precaution
  235
  - Parameter Settings Note
    235
  - Selection Note
    235
- C.3 How to Choose a Suitable Motor
  236
  - Standard Motor
    236
  - Special Motors
    237
  - Motor Torque
    238
  - Power Transmission Mechanism
    238

Delta VFD-B User Manual (179 pages)

High Performance/User-Friendly Powerful AC Motor Drives

Brand: Delta | Category: DC Drives | Size: 4.46 MB

Getting Started
4
Warning
4
Table of Contents
6
Nameplate Information
9
Example for 1Hp/0.75Kw 3-Phase 230V AC Drive
9
Model Explanation
9
Chapter 1 Receiving and Inspections

9
- Series Number Explanation
  10
- Storage and Installation
  11
- Ambient Conditions
  11
Chapter 2 Storage and Installation

11
- Installation
  12
  - Short Circuit Withstand
    13
  - General Wiring Information
    13
  - Applicable Codes
    13
Chapter 3 Wiring

13
- Basic Wiring Diagram
  14
- Terminal Explanation
  14
  - Wiring for SINK Mode and SOURCE Mode
    17
  - Sink Mode
    17
  - Source Mode
    17
  - External Wiring
    18
  - Power Supply
    18
  - EMI Filter
    18
  - Terminal Explanations
    19
  - Control Terminals Explanations
    19
- Main Circuit Wiring
  21
- Wiring Notes
  28
- Motor Operation Precautions
  29
- VFD-PU01 Dimensions
  31
Chapter 4 Digital Keypad Operation

31
- Description of the Digital Keypad VFD-PU01
  32
- Operation Steps of the Digital Keypad VFD-PU01
  34
  - Selecting Mode
    34
  - Setting Parameters
    34
  - To Shift Data
    34
  - Parameter Reset
    35
  - Identity Code of AC Drive
    35
Chapter 5 Description of Parameter Settings

35
- Group 0: User Parameters
  35
  - Start-Up Display Page Selection
    36
  - Content of Multi Function Display
    36
  - User Defined Coefficient K
    36
  - Software Version
    37
  - Password Decode
    37
  - Password Input
    37
  - Password Decode Flow Chart
    38
  - Control Methods
    38
  - Reserved
    38
- Group 1: Basic Parameters
  39
- Group 3: Output Function Parameters
  51
- Group 4: Input Function Parameters
  56
- Group 6: Protection Parameters
  72
- Group 7: Motor Parameters
  78
  - Motor Rated Current
    78
  - Motor No-Load Current
    78
  - Torque Compensation
    78
  - Motor Line-To-Line Resistance R1
    79
  - Motor Rated Slip
    79
  - Slip Compensation Limit
    80
  - Torque Compensation Time Constant
    80
  - Slip Compensation Time Constant
    80
  - Accumulative Motor Operation Time (Min.)
    80
- Group 8: Special Parameters
  81
- Group 9: Communication Parameters
  88
  - Communication Address
    88
  - Transmission Speed
    88
  - Transmission Fault Treatment
    88
  - 11-Bit Character Frame (for RTU)
    90
  - Communication Protocol
    90
  - Communication Data Frame
    90
  - ASCII Mode
    90
  - Adr
    91
  - CMD (Command Code) and DATA (Data Characters)
    91
  - Command Message
    91
  - Response Message
    91
  - CHK (Check Sum)
    95
  - Exception Response
    99
  - Communication Program of PC
    100
  - HMI Register 1
    101
  - HMI Register 2
    101
  - Response Delay Time
    101
  - Group 10: PID Controls
    102
  - Input Terminal for PID Feedback
    102
  - Gain over the PID Detection Value
    102
  - Proportional Gain (P)
    102
  - Derivative Control (D)
    103
  - Upper Bound for Integral Control
    103
  - Primary Delay Filter Time
    103
  - PID Output Frequency Limit
    103
  - Feedback Signal Detection Time
    104
  - Deviation Range of PID Feedback Signal Error
    104
  - Treatment of the Erroneous Feedback Signals
    104
  - PG Pulse Range
    104
  - Proportional Speed Control (P)
    105
  - Integral Speed Control (I)
    105
  - Speed Control Output Frequency Limit
    105
  - Sample Time for Refreshing the Content of 210DH and 210EH
    105
  - PID Control Block Diagram
    106
  - Speed Control Diagram
    106
- Group 11: Fan and Pump Control Parameters
  107
  - V / F Curve Selection
    107
  - Start-Up Frequency of the Auxiliary Motor
    107
  - Stop Frequency of the Auxiliary Motor
    107
  - Sleep/Wake up Detection Time
    108
  - Sleep Frequency
    108
  - Wakeup Frequency
    109
- Periodic Inspection
  111
- Periodic Maintenance
  111
Chapter 6 Maintenance and Inspections

111
- Common Problems and Solutions
  113
Chapter 7 Troubleshooting and Fault Information

113
- Emergency Stop
  116
- Ground Fault
  116
- Group 0: User Parameters
  119
Chapter 8 Summary of Parameter Settings

119
- Group 1 Basic Parameters
  121
- Group 3 Output Function Parameters
  125
- Group 4 Input Function Parameters
  127
- Group 5 Multi-Step Speed and PLC Parameters
  129
- Group 6 Protection Parameters
  131
- Group 7 Motor Parameters
  133
- Group 10: PID Control Parameters
  137
Appendix A Specifications

139
- Electrical Characteristics
  141
- Input Frequency
  141
- Output Voltage
  141
- Output Frequency
  141
- Accessories
  143
- Non-Fuse Circuit Breaker Chart
  143
- Fuse Specification Chart
  144
- All Braking Resistors & Braking Units Use in AC Drives
  145
Appendix B Accessories

146
- Braking Resistors & Braking Units
  146
  - Amd - Emi Filter Corss Reference
    149
  - Order P/N: RF015B21AA / RF022B43AA
    150
  - Order P/N: RF022B21BA / RF037B43BA
    151
  - Order P/N: RF110B43CA
    152
  - Order P/N: 10TDT1W4C
    153
  - Order P/N: 26TDT1W4C
    153
  - Order P/N: 50TDS4W4C
    154
  - Order P/N: 100TDS84C
    154
  - Order P/N: 200TDDS84C
    155
  - Order P/N: 150TDS84C
    155
  - Order P/N: 180TDS84C
    156
  - Order P/N: 20TDT1W4D
    156
  - Order P/N: 26TDT1W4B4
    157
  - PG Card
    158
  - 1 To 2HP (0.75Kw to 1.5Kw)
    158
  - 3 To 5HP (2.2Kw to 3.7Kw)
    158
  - 7.5HP (5.5Kw) and above
    159
  - Basic Wiring Diagram with RPM Meter Attached
    160
  - PG-02 and Pulse Generator Connections
    160
  - PG-02 Terminal Descriptions
    161
  - Terminals
    161
  - Control Terminals Block Designations
    162
  - Types of Pulse Generators
    162
  - Remote Controller RC-01
    163
  - VFD-B Programming
    163
- Remote Panel Adapter
  164
- Remote Panel Adapter for VFDPU01
  164
- Zero Phase Reactor
  165
Appendix C Dimensions

167

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Delta VFD-B Manuals

Delta VFD-B User Manual (240 pages)

Table of Contents

Preface

Chapter 1 Introduction

Chapter 2 Installation and Wiring

Chapter 3 Start up

Chapter 4 Digital Keypad Operation

Chapter 5 Parameters

Chapter 6 Fault Code Information

Chapter 7 Troubleshooting

Chapter 8 Maintenance and Inspections

Appendix A Specifications

Appendix B Accessories

Appendix C How to Select the Right AC Motor Drive

Delta VFD-B User Manual (179 pages)

Table of Contents

Chapter 1 Receiving and Inspections

Chapter 2 Storage and Installation

Chapter 3 Wiring

Chapter 4 Digital Keypad Operation

Chapter 5 Description of Parameter Settings

Chapter 6 Maintenance and Inspections

Chapter 7 Troubleshooting and Fault Information

Chapter 8 Summary of Parameter Settings

Appendix A Specifications

Appendix B Accessories

Appendix C Dimensions

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