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PVG 100
Danfoss PVG 100 Proportional Valve Group Manuals
Manuals and User Guides for Danfoss PVG 100 Proportional Valve Group. We have
5
Danfoss PVG 100 Proportional Valve Group manuals available for free PDF download: Technical Information, Service And Parts Manual, Service Manual, Installation Manual
Danfoss PVG 100 Technical Information (76 pages)
Proportional Valve Group
Brand:
Danfoss
| Category:
Control Unit
| Size: 9.05 MB
Table of Contents
Table of Contents
3
General Information
6
Acronyms
6
General
7
PVG 100 Standard Oil Flow Direction/Max Flow Setting
7
PVG 100 Valve System
7
General Features PVG 100, Load Independent Flow Control
7
PVP - Pump Side Module
8
PVB - Basic Module
8
Actuation Module
8
Remote Control Units
9
Function
10
PVG 100 with Open Center PVPF
10
PVG 100 with Closed Center PVPV / PVPVP / PVPVM
11
PVG 100 Closed Center Priority Steering PVPVP Module
12
PVG 100 Closed Center PVPVM Module
12
PVG 100 Basic Modules PVB
12
PVG 100 Tank Modules
13
Load Sensing Controls
14
LS Control with Bleed Orifice (Do Not Use with PVG Valves)
14
Integral PC Function
14
Load Sensing System Characteristics
14
Remote Pressure Compensated Controls
15
Remote Pressure Compensated System Characteristics
15
PVG 100 Main Spool with Pressure Compensated Control
15
Pressure Compensated System Characteristics
16
Typical Applications for Pressure Compensated Systems
16
Typical Applications for Remote Pressure Compensated Systems
16
PVMR, Friction Detent
17
PVMF, Mechanical Float Position Lock
17
PVBS, Main Mpools for Flow Control (Standard)
17
PVBS, Main Spools for Flow Control (with Linear Characteristic)
18
Safety
19
Building in Safety
19
FMEA (Failure Mode and Effect Analysis) IEC en 61508
19
Hazard and Risk Analysis ISO 12100-1/14121
19
Example of a Control System for Manlift
20
Examples of Wiring Block Diagram
21
Example of Fault Monitoring
23
PVG 32 - Mainly Used in System with Fixed Displacement Pumps
24
PVG 100 - Alternative LS Dump or Pilot Supply Disconnect
24
PVG 120 - Pump Disconnect/Block for Variable Pumps
24
Technical Data
25
PVG 100 Technical Data
25
PVH, Hydraulic Actuation
25
PVG 100 PVM Operating Force
26
PVG 100 PVE Reaction Time and Oil Consumption
26
PVEO Power Supply and Consumption
27
PVEA, PVEH and PVES
27
Technical Characteristics
28
PVPF, Pump Side Module
28
Open Center Flow Rating
28
Closed Center Flow Rating
28
PVG 100 Pressure Drop for PVB, Basic Module
29
PVB with Pressure Compensation, Closed Center PVP
30
PVHC Characteristic - Spool Stroke Vs Current
33
Hydraulic Systems
34
PVG 100 with Variable Displacement Pump Schematic Example
34
Electrically Actuated PVG 100, Variable Displacement Pump, PVB 100 with Integrated Pilot Operated Check Valves
34
Electrically Actuated PVG 100/32, Fixed Displ. Pump, PVB 100/32 with Integrated Pilot Operated Check Valves
35
Other Operating Conditions
36
Oil
36
Mineral Oil
36
Non-Flammable Fluids
36
Biodegradable Oils
36
Particle Content, Degree of Contamination
36
Filtration
36
Mounting
38
Standard Mounting Vs. Option Mounting
38
Modules and Code Numbers
39
PVPF (Open Center) Inlet Modules - for Pumps with Fixed Displacement
39
PVPF Accessories for Pump Side Modules
39
PVP (Open and Closed) Accessories for Pump Side Modules
40
PVPV (Closed Center) Inlet Modules
40
PVPVP, Closed Center Priority Side Modules - for Pumps with Variable Displacement
41
PVPVM, Closed Center MID Inlet Modules - for Pumps with Variable Displacement
41
PVB 100 Basic Modules - for Use with Standard Spools
42
PVB 100 Basic Modules - for Use with Exposed Spools; Seal Plate on "A" Port Side Included
42
PVB 100 Basic Modules - for Use with High Flow Spools
43
PVG 100 PVM Code Numbers
43
PVM / PVH, Covers
43
PVEO, ON/OFF Actuation
44
PVHC - Main Spool Control
44
PVEA/PVEH/PVES, Proportional Actuation
44
PVLA, Anti-Cavitation Valve Fitted into PVB
45
PVLP, Shock / Anti-Cavitation Valve Fitted into PVB
46
PVT 100, Tank Module
46
PVTI 100/32, Interface Module
47
PVG 100 PVSI / PVT, Assembly Kit
47
PVBE (End Bodies), Assembly Kit
47
PVG 100 / PVTI, Interface Module Assembly Kit
47
PVB 32, Assembly Kit
47
PVG 32 Basic Modules with T0, PVBZ (Compatible with PVG 100)
48
PVG 32 Basic Modules with T0, PVB (Compatible with PVG 100)
49
Standard Spools for Electrical and Mechanical Actuation Progressive Flow Characteristics
50
Standard Spools for Hydraulic Actuation Progressive Flow Characteristics
50
Spools for Friction Detent, PVMR (Not Compatible with PVBZ 100) Progressive Flow Characteristics
51
Spools for Mechanical Float Position, PVMF (Not Compatible with PVBZ 100) Progressive Flow Characteristics
51
Standard Spools (Electrical and Mechanical Actuation) Linear Flow Characteristics
51
Standard Spools (Electrical and Mechanical Actuation) Throttled Open in Neutral, Linear Flow Characteristics
52
Standard Spools (Hydraulic and Mechanical Actuation), Throttled Open in Neutral, Linear Flow Characteristics
52
Standard Spools (Electrical and Mechanical Actuation), Full Open in Neutral; Progressive Flow Characteristics
52
Standard Spools (Hydraulic and Mechanical Actuation), Full Open in Neutral; Linear Flow Characteristics
52
High Flow Spools (Electrical and Mechanical Actuation) Progressive Flow Characteristics
53
High Flow Spools (Hydraulic and Mechanical Actuation) Progressive Flow Characteristics
53
High Flow Spools, Full Open A/B → T and Neutral; Progressive Flow Characteristics
54
Exposed Spools Progressive Flow Characteristics
54
PVG 100 Dimensions in General
55
Danfoss | May
55
PVG 100 with Open Center PVPF Dimensions
56
PVG 100/32, Closed Center PVPV
57
PVG 100, Closed Center PVP with Integrated Priority Valve
58
Examples
59
Module Selection Chart
64
Exploded View for Module Selection
64
PVG 100 Order Specification
69
Please State
69
Standard and Option Assembly
69
Reordering
70
Specification Sheet
71
Specification Form
71
Specification Example for PVPVM
72
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Danfoss PVG 100 Service Manual (44 pages)
Proportional Valves
Brand:
Danfoss
| Category:
Control Unit
| Size: 2.63 MB
Table of Contents
Table of Contents
3
Overview
5
General Instructions
5
Remove the Unit
5
Keep It Clean
5
Replace All O-Rings and Gaskets
5
Secure the Unit
5
Safety Precautions
6
Unintended Machine Movement
6
Flammable Cleaning Solvents
6
Fluid under Pressure
6
Personal Safety
6
Hazardous Material
6
Acronyms
7
Operation
8
PVG 100 Group with Open Center PVPF
8
PVG 100 Group with Closed Center PVPV
8
PVG 100 Sectional Drawing
9
PVPC Plug for External Pilot Oil Supply
10
PVPC with Check Valve for Open Center PVP
10
PVPC Without Check Valve for Open Center PVP
10
Friction Detent
11
PVMR Friction Detent
11
PVMF Mechanical Float Position Lock
11
PVBS, Main Spools for Flow Control (Standard)
12
PVBS, Main Spools for Flow Control (with Linear Characteristics)
12
PVPP Electrical Pilot Shut-Off Valve
12
PVPE Electrical Full Flow Unloading Valve
13
System Troubleshooting
14
Overview
14
Troubleshooting a PVG Valve
14
No Cylinder/Motor Response in Either Direction When Remote Controller Is Actuated
16
Cylinder/Motor Responds in One Direction Only
16
Main Valve Spool Moves Without Oil Passing to Cylinder/Motor
17
Cylinder/Motor Operates Without Remote Controller Being Operated
17
Cylinder/Motor Responds Slowly to Remote Electrical or Hydraulic Controller
18
Erratic Cylinder/Motor Response to Electrical or Hydraulic Controller Operation
18
Hydraulic Oil Supply
18
Electrical Supply
19
Hydraulic (Remote) Pilot Control Pressure
20
PVG 100 Component Troubleshooting
21
Open Center Pressure Relief Valve
21
Closed Center Pressure Relief Valve
21
Pressure Reducing Pilot Valve
21
Pressure Gauge Connection
23
Pressure Matching Spool
24
LS Connection
24
LS Signal
25
Shuttle Valve
26
Main Spool
27
Shock and Anti-Cavitation Valve PVLP
29
Pressure Compensator
30
Maximum Oil Flow Adjustment Screws for Ports a and B
31
PVM Module
32
PVT/PVTI Module
33
PVAS Module
34
PVPP Pilot Shut off Valve
35
PVPE Unloading Valve
35
PVB Pilot Check Valve
35
PVEH, PVES, Electrical Actuators
36
Troubleshooting Considerations
36
PVEO On/Off Electrical Actuator
37
PVPC Plug for External Pilot Control
38
PVMR Friction Module
39
Danfoss PVG 100 Technical Information (36 pages)
Proportional Valve Group AG modules
Brand:
Danfoss
| Category:
Control Unit
| Size: 3.25 MB
Table of Contents
Table of Contents
3
Literature Reference for PVG Products
4
Introduction
5
Short Overview
5
Hitch Control
5
Function
6
Warning
6
PVG 32 Cross-Sectional View
7
Technical Data
8
PVG 32 Technical Parameters
8
PVBZ Basic Module for EH Auxiliary Valve Functions
9
PVBD, PVBZ with Optional Diverter Feature
10
Principle Description of PVBD Diverter
10
PVBZ-HS/HD, Hitch Control Valves
11
General Introduction
11
PVBZ-HS Basic Module (Hitch Single-Acting)
11
PVBZ-HD Basic Module (Hitch Double-Acting)
12
PVP with Integrated HPCO
14
Modules and Code Numbers
15
PVB, Inlet Basic Modules
15
PVBZ Auxiliary Modules
16
PVBZ-HS/-HD Modules, PVBD Diverter, Multi-Valve (for PVBZ-HD)
17
PVBS Spools
19
Pve
19
End Plates Compatible with Metric PVG 32 Program
20
Activation Characteristics
22
Characteristic of Oil Flow, Spool Travel and Voltage
22
Pressure Drop Characteristics
23
Pressure Drop Characteristics of Float Spools
23
Single Acting Spools Characteristics for PVBZ-HS
26
Pressure Drop Characteristic in Lower Mode Position, Max. Spool Travel
26
Spools Characteristics for PVBZ-HD
26
Dimensions and Schematic Examples
29
Drawings for 5-Section Group
29
Drawings for 3-Section Group
30
Drawings for 2-Section Group
32
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Danfoss PVG 100 Service And Parts Manual (44 pages)
Proportional Valves
Brand:
Danfoss
| Category:
Control Unit
| Size: 2.71 MB
Table of Contents
Table of Contents
2
Function
3
Installation
4
Installation and Plug Orientation
4
Installation and Identification
5
Connections
7
Tightening Torques
7
Installation of Lever
8
Pressure Setting, PVP
8
Adjustment of PVE
9
Installation and Technical Data for PVPP
10
PVMR Disassembly
12
PVMR/F Assembly
13
Tightening Torques and Widths Across Flats
13
Main Spool Assembly for PVMR
14
Float Spool Assembly for PVMF
15
Service Parts
16
PVPE, PVPD and Pilot Shut off
18
PVPV, Closed Center Pump Side Module
20
PVPV - Closed Center Pump Side Module with Integrated Priority Function
23
PVB, PVBZ, PVLA, and PVLP
25
PVAS Assembly Kit for PVP with PVTI
31
PVBS Main Spool
32
PVM, Mechanical Activation
34
Electrical Activation with AMP Connector
40
Seal Kits for PVG 100
42
Danfoss PVG 100 Installation Manual (12 pages)
Proportional valve
Brand:
Danfoss
| Category:
Control Unit
| Size: 1.22 MB
Table of Contents
Rated Pressure
3
Installation of Lever
4
PVMR Disassembly
8
PVMR/F Assembly
9
Tightening Torques and Widths Across Flats
9
Standard Main Spool Assembly
10
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