Conair Thermolator TW-1 Manuals

Conair Thermolator TW-1 Manuals

Manuals and User Guides for Conair Thermolator TW-1. We have 1 Conair Thermolator TW-1 manual available for free PDF download: User Manual

Conair Thermolator TW-1 User Manual

Conair Thermolator TW-1 User Manual (116 pages)

Water Temperature Control Units

Brand: Conair | Category: Control Unit | Size: 5.87 MB

Table of Contents

Table of Contents

3
- Introduction
  5
D Escription

9
- Description
  9
  - What Is the Thermolator
    10
  - Typical Applications
    10
  - How It Works: Closed Circuit
    12
  - How It Works
    12
  - How It Works: Isolated Circuit
    13
  - Specifications
    14
    
    Direct Injection (DI) Models
    14
    
    Isolated Circuit (IC) Models
    14
  - Features and Options
    16
Nstallation

17
- Installation
  17
  - Unpacking the Boxes
    18
  - Preparing for Installation
    19
  - Connecting Process and Water Supply Lines
    20
  - Connecting Process and
    20
    
    Water Supply Lines
    20
  - Purge Valve Hookups
    21
  - Connecting the Main Power Supply
    22
  - Connecting the Main Power
    22
  - Testing the Installation TW Control
    23
  - Testing the Installation TW-1, TW-2 Control
    24
  - Testing the Installation
    24
    
    Controls
    24
  - TW Control Initial Setup
    25
  - TW Control Changing Temperature Units
    26
  - Control Initial Setup
    27
  - Control Changing Temperature Units
    28
    
    Temperature Units
    28
  - TW-1, TW-2 Control Enabling and
    29
    
    Disabling Passcode Protection
    30
  - Control Selecting the Temperature Control Point
    31
    
    Control Point
    31
    
    Parameters
    33
  - Control Installing the Auto Start Feature
    34
  - TW-2 Control Installing the
    34
    
    Auto Start Feature
    34
  - Positioning the
    36
    
    Control Panel
    36
O Peration

37
- Operation
  
  37
  - TW Control Features
    38
  - TW Control Menu
    39
  - Control Features
    40
  - Starting the TW
    42
  - Stopping the TW
    43
  - Starting the TW-1, TW-2
    44
  - Using the TW Purge Option
    46
  - Using the TW-1 Purge Option
    46
  - Using the TW-2 Purge Option
    46
  - Using the TW Manual Purge Option
    46
  - Tw Control Performing an Autotune
    49
- Cont
  
  50
  - Control Performing an Auto Tune
    50
    
    An Auto Tune
    50
  - Control Entering Passcodes
    52
    
    Passcodes
    52
M Aintenance

53
- Maintenance
  53
  - Maintenance Schedule
    54
  - Preventative Maintenance Schedule
    55
    
    Enclosure
    55
    
    Fluid Levels
    56
  - Control Performing System Tests
    57
  - TW-1, TW-2 Control Performing
    57
    
    System Tests
    57
  - Control Key/Display Test
    58
  - Control Input Test
    59
  - Control Output Test
    60
  - TW-1, TW-2 Control Disabling or
    61
  - Control Calibrating Temperature Sensors
    62
    
    Temperature Sensors
    62
  - Control Logging Operating Hours
    64
    
    Operating Hours
    64
  - Control Pulse Mode Description
    65
  - Control Pulse Mode Setup
    65
    
    Description
    65
    
    Alarm/Band and Delay
    66
    
    Adjustment
    67
T Roubleshooting

69
- Troubleshooting
  
  69
  - Before Beginning
    70
  - A few Words of Caution
    70
  - Identifying the Cause of a Problem
    71
  - Identifying the Cause of a Problem for the TW Control
    71
  - TW Control Alarms
    73
  - Control Shut down Alarms
    79
  - Control Warning Alarms
    82
  - Control Other Warnings
    83
  - Control System Alarms
    84
  - Thermolator will Not Power up
    85
  - Replacing the TW Control
    86
  - Checking and Replacing Fuses
    87
  - Resetting Overloads
    88
  - Replacing Pump Overload
    88
  - Replacing the Motherboard TW-1, TW-2
    89
  - Replacing the Motherboard
    89
  - Replacing the Heater Contactor
    90
  - Replacing the Heater
    90
  - Contactor
    90
  - Checking Thermocouples
    91
  - Replacing Thermocouples
    91
  - Repairing Cooling Valves
    93
  - Repairing Solenoid Valves
    94
  - Replacing Heater Elements
    96
  - Removing the Pump
    98
  - Disassembling and Assembling 3/4 to 2 HP Pumps
    99
  - Disassembling and Assembling 3 to 7.5 HP Pumps
    99
  - Disassembling and Assembling
    99
  - Disassembling and Assembling
    100
  - 7.5 HP Pumps
    100
- Appendix
  
  103
  - Pump Curves
    105
- Parts /Diagrams
  
  113
  - Circuit Board
    115

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