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User Manuals: Climax FF2400 Flange Facer
Manuals and User Guides for Climax FF2400 Flange Facer. We have
1
Climax FF2400 Flange Facer manual available for free PDF download: Operating Manual
Climax FF2400 Operating Manual (126 pages)
COMPACT FLANGE FACER
Brand:
Climax
| Category:
Industrial Equipment
| Size: 6.62 MB
Table of Contents
Table of Contents
7
1 Introduction
15
Ow to Use this Manual
15
Safety Alerts
15
General Safety Precautions
16
Machine - Specific Safety Precautions
17
Risk Assessment and Hazard Mitigation
18
Risk Assessment Checklist
19
Labels
20
2 Overview
25
Features and Components
25
Controls
27
Items Required but Not Supplied
29
Dimensions
29
Specifications
36
3 Setup
39
Receipt and Inspection
39
Lifting and Rigging
39
In this Chapter: 3.1 Receipt and Inspection
39
Machine Assembly
42
FF1200: Determining the Chucking Range
42
FF2400: Determining the Chucking Range
43
FF3600: Determining the Chucking Range
44
Attaching the Chucking Feet
45
Mount the Chuck to the Workpiece
46
Level the Rdu
53
Rdu Centering
54
Install the Slide Assembly
55
Install or Replace the Cutting Tool
56
Install the Motor
57
Align the Air Motor (FF1200 Shown)
57
Motor Installed (FF1200 Shown)
57
Set up the PCU
58
Machine Configuration
58
Set the Tool Cutting Depth
59
Tilt the Axial Slide
59
Turn the Axial Feed Drive Shaft to Adjust Tool Height (FF1200 Shown)
59
Axial Gib Lock Screw (FF1200 Shown)
59
Loosen the Swivel Lock Setscrews
60
Tighten the Swivel Release Setscrews
60
Tilt the Radial Slide
61
Swivel the Tool Head (FF1200 Shown)
61
Loosen the Slide Pin Backing Setscrew (FF1200 Shown)
61
Support the Radial Slide (FF1200 Shown)
62
Feed Controls (FF1200 Shown)
62
Remove the Plug Screw (FF1200 Shown)
63
Position the Dial Indicator (FF1200 Shown)
63
Loosen the Radial Slide Screws (FF1200 Shown)
64
Set the Radial Slide Tilt (FF1200 Shown)
64
4 Operation
67
Operation Modes
67
Peration Modes
67
Configure for Machining on a Flat Flange
67
Configure for Machining on a Tapered Flange
68
Feed Controls (FF1200 Shown)
68
Pre - Operation Checks
69
Axial Gib Lock Screw (FF1200 Shown)
69
Radial Gib Lock Screw (FF1200 Shown)
69
Operation
70
Start the Machine
70
PCU Components
71
Stop the Machine
72
Adjust the Machine Settings
72
Feed Engagement and Feed Rate Adjustment Controls (FF1200 Shown)
72
5 Maintenance and Troubleshooting
73
Maintenance Checklist
73
Approved Lubricants
74
Maintenance Tasks
75
Check the PCU Oil Reservoir and Particulate Filter Trap
75
PCU Drop-Out Circuit Check
75
Emergency Stop Test
75
Dovetail Ways
75
Lubricate the RDU Bearing
76
RDU Bearing Grease Fitting
76
Resetting the Cam Arm
77
Cam Arm Clamp Screw
77
Cam Arm and Key Position
77
Troubleshooting
78
The Machine Isn't Turning
78
Adjusting Cam Arm Screw to Correct Torque Value
78
Cam Arm and Key Operational Alignment
78
The Machine Bearing Is Overheating
79
The Machine Isn't Feeding
79
The Machine Is Performing Poorly
79
The Machine Isn't Cutting Flat
80
6 Storage and Shipping
81
Short - Term Storage
81
Long - Term Storage
81
Shipping
82
FF1200 Shipping Container
82
FF2400 Shipping Container
82
FF3600 Shipping Container
82
Decommissioning
83
Appendix Aassembly Drawings
85
N 95936, Rev. 0
85
FF1200 Principal Components
86
FF2400 Principal Components
87
FF3600 Principal Components
88
FF1200 Rotational Drive Unit Assembly (P/N 79752)
89
Igure A-4. Ff1200 Rotational Drive Unit Assembly (P/N 79752)
89
FF1200 Rotational Drive Unit Assembly Parts List (P/N 79752)
90
Igure A-5. Ff1200 Rotational Drive Unit Assembly Parts List (P/N 79752)
90
FF2400 Rotational Drive Unit Assembly (P/N 79903)
91
Igure A-6. Ff2400 Rotational Drive Unit Assembly (P/N 79903)
91
FF2400 Rotational Drive Unit Assembly Parts List (P/N 79903)
92
Igure A-7. Ff2400 Rotational Drive Unit Assembly Parts List (P/N 79903)
92
FF3600 Rotational Drive Unit Assembly (P/N 80017)
93
Igure A-8. Ff3600 Rotational Drive Unit Assembly (P/N 80017)
93
FF3600 Rotational Drive Unit Assembly Parts List (P/N 80017)
94
Igure A-9. Ff3600 Rotational Drive Unit Assembly Parts List (P/N 80017)
94
RDU Drive with Feed Control Assembly (P/N 79749)
95
Igure A-10. Rdu Drive with Feed Control Assembly (P/N 79749)
95
FF1200 Radial and Axial Slide Assembly (P/N 79192)
96
Igure A-11. Ff1200 Radial and Axial Slide Assembly (P/N 79192)
96
FF1200 Radial and Axial Slide Assembly Parts List (P/N 79192)
97
Igure A-12. Ff1200 Radial and Axial Slide Assembly Parts List (P/N 79192)
97
FF2400 Radial and Axial Slide Assembly (P/N 80683)
98
Igure A-13. Ff2400 Radial and Axial Slide Assembly (P/N 80683)
98
FF2400 Radial and Axial Slide Assembly Parts List (P/N 80683)
99
F (P/N 80683)
99
FF3600 Radial and Axial Slide Assembly (P/N 80702)
100
Igure A-15. Ff3600 Radial and Axial Slide Assembly (P/N 80702)
100
FF3600 Radial and Axial Slide Assembly Parts List (P/N 80702)
101
Igure A-16. Ff3600 Radial and Axial Slide Assembly Parts List (P/N 80702)
101
Feed Box Assembly (P/N 79194)
102
Igure A-17. Feed Box Assembly (P/N 79194)
102
Feed Box Assembly Parts List (P/N 79194)
103
Igure A-18. Feed Box Assembly Parts List (P/N 79194)
103
Igure A-19. Tool Head Assembly (P/N 80407)
104
Igure A-20. Tool Head Assembly Parts List (P/N 80407)
105
Igure A-21. Ff1200 Chucking Foot Assembly (P/N 78911)
106
Igure A-22. Ff2400 Chucking Foot Assembly (P/N 78979)
107
Igure A-23. Ff3600 Chucking Foot Assembly (P/N 80097)
108
Igure A-24. Pneumatic Drive Assembly (P/N 76027)
109
Igure A-25. Pneumatic Conditioning Unit (Pcu) Assembly (P/N 78264)
110
Igure A-26. Pcu Assembly Parts List (P/N 78264)
111
F (P/N 80570)
112
Igure A-27. Ff1200
112
Hp Straight Air Motor (P/N 80570)
112
Igure A-28. Ff2400 and Ff3600 2.2 Hp Straight Air Motor (P/N 80632)
113
Hp Right Angle Air Motor (P/N 80618)
114
Able A-1. Ff1200 Spare Parts Kit (P/N 78263)
115
Able A-2. Ff2400 Spare Parts Kit (P/N 81453)
116
Able A-3. Ff3600 Spare Parts Kit (P/N 81454)
118
T P/N 78262
119
Appendix Bschematics
121
Appendix Csds
123
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