Cleveland CycleWerks Misfit 250 Gen II Manuals

Manuals and User Guides for Cleveland CycleWerks Misfit 250 Gen II. We have 2 Cleveland CycleWerks Misfit 250 Gen II manuals available for free PDF download: Service Manual, Operator's Instruction Manual

Cleveland CycleWerks Misfit 250 Gen II Service Manual

Cleveland CycleWerks Misfit 250 Gen II Service Manual (168 pages)

Brand: Cleveland CycleWerks | Category: Motorcycle | Size: 22.88 MB

Table of Contents

Guide to the Manual

2
- Table of Contents
  2
- Guide to the Manual
  3
- Vehicle Identification
  9
- Specifications
  10
- Tightening Torque
  14
- Maintenance Schedule
  15
- Emissions Control Systems
  16
- Maintenance
  18
Maintenance

19
- Fuel Hoses/Fuel Filter
  20
- Air Filter
  21
- Evap Control System
  21
- Secondary Air Injection System
  22
- Throttle Operation
  22
- Spark Plug
  23
- Valve Clearance
  24
- Engine Oil/Oil Filter Screen
  26
- Centrifugal Oil Filter
  28
- Carburetor Choke
  29
- Engine Idle Speed
  29
- Drive Chain
  30
- Battery
  32
- Brake System
  32
- Bolts/Nuts/Fasteners
  34
- Electrical Components/Side Stand Switch/Lighting System
  34
- Wheels/Spokes/Tires
  34
- Steering Head Bearings
  35
- Clutch System
  36
- Suspension
  36
Seat/Tank/Exhaust/Engine Removal/Install

37
- Engine Removal
  37
- Seat/Tank/Exhaust/Engine Removal/Installation
  37
- Fuel Tank Removal/Installation
  38
- Seat Removal/Installation
  38
- Disconnect Wire Harness
  39
- Exhaust and Air Valve Removal
  39
- Carburetor Removal
  40
- Engine Removal from Frame
  40
- Engine Installation
  42
- Head and Cylinder
  43
- Head/Cylinder
  43
- Clutch and Alternator
  53
- Clutch/Alternator/Starter Clutch
  53
Crankcase/Transmission/Crankshaft

66
- Crankcase Disassembly
  67
- Oil Pump Inspection
  68
- Main Shaft Assembly
  70
- Transmission Shafts Disassembly
  70
- Counter Shaft Assembly
  72
- Kick Starter Dissassembly
  74
- Kick Starter Shaft Assembly
  75
- Crankcase Assembly
  79
Fuel/Air System

82
- Carburetor Identification
  82
- Air Box Removal/Installation
  83
- Carburetor Removal
  83
- Carburetor Disassembly
  85
- Carburetor Cleaning and Inspection
  86
- Carburetor Assembly
  87
- Carburetor Installation
  89
- Front Wheel/Steering
  90
Front Wheel/Steering

91
- Front Wheel Removal
  91
- Front Wheel Inspection
  92
- Front Wheel/Fender Installation
  92
- Front Fork Removal
  94
- Fork Disassembly
  95
- Fork Inspection
  97
- Cartidge Removal/Disassembly
  98
- Front Wheel/Fender Removal
  98
- Cartidge Inspection
  100
- Cartidge Assembly- Rebound Valve
  101
- Cartidge Assembly- Compression Valve
  102
- Fork Assembly
  103
- Front Wheel Removal
  104
- Support the Motorcycle in a Service Stand and Raise the
  105
- Steering Stem/Fork Clamp Removal
  106
- Steering Stem Disassembly
  109
- Steering Stem/Fork Clamp Assembly
  110
- Cable Routing
  114
- Front Wheel
  114
Rear Wheel/ Suspension

115
- Rear Wheel/Suspension
  115
- Rear Wheel Removal
  116
- Rear Wheel Inspection
  117
- Wheel Bearing Replacement
  118
- Rear Wheel Installation
  119
- Rear Shocks
  121
- Swing Arm Removal
  122
- Swing Arm Bearing Inspection
  123
- Swing Arm Installation
  123
Brakes

126
- Front Brake Fliud Flush/Bleeding of Air
  127
- Seat Removal
  127
- Front Brake Master Cylinder Removal/Disassembly
  128
- Front Brake Master Cylinder Inspection
  129
- Front Brake Master Cylinder Assembly/Installation
  130
- Front Brake Pad Replacement
  131
- Front Brake Caliper Removal/Disassembly
  133
- Front Brake Caliper Inspection
  134
- Front Brake Caliper Assembly/Installation
  135
- Rear Brake Pad Replacement
  137
- Rear Brake Fluid Flush/Bleding of Air
  138
- Rear Brake Master Cylinder Removing/Disassembly
  139
- Rear Brake Master Cylinder Inspection
  141
- Rear Brake Master Cylinder Assembly/Installation
  142
- Rear Brake Caliper Removal/Disassembly
  144
- Rear Brake Caliper Inspection
  145
- Rear Brake Caliper Assembly/Installation
  146
- Ignition/Starting System
  147
- Charging System/Battery
  153
- Lighting/Horn/Instruments
  156
- Wiring Schematic
  161
- Troubleshooting
  162

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Cleveland CycleWerks Misfit 250 Gen II Operator's Instruction Manual

Cleveland CycleWerks Misfit 250 Gen II Operator's Instruction Manual (59 pages)

Brand: Cleveland CycleWerks | Category: Motorcycle | Size: 4.65 MB

Table of Contents

Table of Contents
4
Important Safety Information

5
Safety Label Location

9
Warranty Information

10
Vehicle Indentification

11
- Serial Number Locations
  11
Component Locations

12
- Component Overview
  12
- Handcontrols and Instruments
  13
Controls

14
- Handlebar Controls
  14
- Fuel Cap/Ignition/Fuel Valve
  15
- Foot Controls
  16
- Weight Capacity
  17
- Suspension Adjustment Rear
  17
- Controls
  17
Before Riding

18
- Protective Gear and Apparel
  18
- Pre Ride Inspection
  19
- Before Riding
  19
Operation and Riding

20
- Fuel (Gasoline)
  20
- Refueling Procedure
  20
- Running in a New Engine
  21
- Safe Ride Precautions
  21
- Starting Procedure
  22
- Stopping the Engine
  22
- Clutch and Shifting Gears
  23
- Braking Technique
  24
- Parking
  24
Maintaining Your Cleveland Motorycle

25
- Important Safety Precautions
  25
- Maintenance Schedule
  26
Maintenance Schedule

27
Maintenance

28
- Fuel System
  28
- Evap Control System and Fuel Cap
  28
- Secondary Air System
  28
- Spark Plug
  29
- Valve Clearance
  30
- Engine Oil
  32
- Checking & Adding Oil
  33
- Changing Oil & Cleaning Oil Filter
  34
- Air Filter
  35
- Throttle Adjustment
  35
- Carburetor Choke
  36
- Clutch
  37
- Idle Speed
  37
- Drive Chain
  38
- Battery
  40
- Brake System
  40
- Lighting, Horn, Safety Switches
  42
- Nuts, Bolts. Fasteners
  42
- Wheels and Tires
  43
Steering Head Bearings

44
- Suspension
  45
Appearance Care

45
Troubleshooting

46
- Engine Does Not Start
  46
- Engine Starts but Runs Poorly
  48
- Clutch Transmission
  49
- Handling
  49
- Electrical
  50
- Brakes
  50
- Troubleshooting
  50
Dealing with the Unexpected

51
- General Guidelines
  51
- If You Have a Flat Tire
  51
- If You Crash
  51
- Dead Battery
  52
Specifications

53
Fastening Torque

56
Wiring Schematic

57
Maintenance Schedule Record

58
Notes

59

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