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neon 1997
Chrysler neon 1997 Compact Car Manuals
Manuals and User Guides for Chrysler neon 1997 Compact Car. We have
1
Chrysler neon 1997 Compact Car manual available for free PDF download: Service Manual
Chrysler neon 1997 Service Manual (1706 pages)
Brand:
Chrysler
| Category:
Automobile
| Size: 54.78 MB
Table of Contents
Lubrication and Maintenance
2
Maintenance Schedules
4
Required
14
Wheel Alignment
15
Wheel Alignment
16
Front Suspension
20
Rear Suspension
47
Table of Contents
62
General Information
63
Front Driveshaft Identification
63
Diagnosis and Testing Driveshaft Diagnosis
63
Removal and Installation Front Driveshafts
64
Disassembly and Assembly Driveshaft Recondition
69
Inner Tripod Joint Seal Boot
69
Outer C/V Joint Seal Boot
74
Specifications
77
Torque
77
Special Tools
77
Driveshaft
77
Brake Noise
90
General Information
165
Clutch Disc and Cover Application
165
Clutch Replacement
165
Description and Operation
165
Clutch Cable
165
Clutch Pedal Position Switch
165
Diagnosis and Testing
165
Clash-Into-Reverse Complaints
170
Clutch Chatter Complaints
170
Removal and Installation
170
Clutch Cable
170
Release Bearing and Fork
173
Cleaning and Inspection
174
Cleaning Precautions
174
Clutch Contamination
174
Adjustments Clutch Cable
174
Clutch Pedal Position Switch
175
Specifications Torque
175
Special Tools
175
Clutch
175
Description and Operation
177
Clutch Pedal Position Switch
177
Hydraulic Clutch System
177
Diagnosis and Testing
177
Clash-Into-Reverse Complaints
181
Clutch Chatter Complaints
181
Clutch Cover and Disc Runout
181
Clutch Diagnosis
181
Drive Plate Misalignment
181
Removal and Installation
181
Clutch Master Cylinder
181
Clutch Pedal Position Switch
183
Hydraulic Slave Cylinder
183
Release Bearing and Fork
184
Cleaning and Inspection
184
Cleaning Precautions
185
Adjustments
185
Clutch Pedal Position Switch
185
Specifications
185
Nv T350 (A-578) Clutch Tightening
185
Reference
185
Description and Operation
187
Clutch Pedal Position Switch
187
Hydraulic Clutch System
187
Diagnosis and Testing
187
Clash-Into-Reverse Complaints
191
Clutch Chatter Complaints
191
Clutch Cover and Disc Runout
191
Drive Plate Misalignment
191
Removal and Installation
191
Clutch Master Cylinder
191
Clutch Pedal Position Switch
193
Hydraulic Slave Cylinder
193
Release Bearing and Fork
194
Cleaning and Inspection
194
Cleaning Precautions
195
Adjustments
195
Clutch Pedal Position Switch
195
Specifications
195
Nv T350 (A-578) Clutch Tightening
195
Reference
195
General Information
197
Accessory Drive Belts
197
Automatic Transmission Oil Cooler
198
Coolant
198
Cooling System Pressure Cap
198
Cooling System
198
Engine Block Heater
198
Engine Thermostat
198
Radiator
198
Water Pump
198
Description and Operation
198
Coolant Performance
199
Cooling System Pressure Cap
200
Engine Block Heater
200
Radiator Hoses and Clamps
200
Water Pump
201
Diagnosis and Testing
202
Accessory Drive Belt Diagnosis
208
Cooling System Flow Check
209
Electric Fan Motor Test
209
Low Coolant Level Aeration
210
Pressure Cap to Filler Neck Seal
210
Pressure Relief Check
210
Pressure Testing Cooling System
210
Pressure Cap
210
Temperature Gauge Indication
211
Service Procedures
211
Adding Additional Coolant
211
Draining Coolant
211
Routine Coolant Level Check
211
Servicing Coolant Level
211
Removal and Installation
212
Engine Thermostat
213
Radiator Fans and Motor
215
Radiator
215
Water Pump
217
Cleaning and Inspection
217
Accessory Drive Belt Inspection
217
Chemical Cleaning
218
Cleaning Cooling System
218
Radiator Flushing
218
Reverse Flushing
218
Adjustments
218
Belt Tension Gauge Method
218
Proper Belt Tension
218
Specifications
219
Cooling System Capacity
219
Torque
219
Special Tools
219
Cooling
219
Description and Operation
221
Charging Time Required
221
Diagnosis and Testing
221
Battery Built-In Test Indicator
221
Battery Ignition off Draw (Iod)
223
Battery Load Test
224
Battery Open Circuit Voltage Test
225
Battery Temperature Sensor
225
Service Procedures
226
Battery Charging
226
Charging Completely Discharged Battery
226
Visual Inspection
227
Removal and Installation
228
Battery Tray
228
Battery
228
Fresh Air Inlet Tube Removal
229
Specifications
229
Battery Specifications
229
Torque
229
NOTE: this Group Covers both Left-Hand Drive
230
Model. Whenever Required and Feasible, the RHD
230
Versions of Affected Vehicle Components Have Been
230
While most of the Illustrations Used in this Group
230
Represent Only the LHD Version, the Diagnostic and Service Procedures Outlined Can Generally be
230
Applied to Either Version. Exceptions to this Rule
230
Have Been Clearly Identified as LHD, RHD, or Export
230
If a Special Illustration or Procedure Is Required
230
Feed Circuit Resistance Test
232
Feed Circuit Test
233
Starting System Test
234
Removal and Installation
236
Safety Switches
236
Starter Relay
237
Specifications Starter
237
Torque
237
Description and Operation
239
Battery Temperature Sensor
239
Electronic Voltage Regulator
239
Generator
239
Diagnosis and Testing
239
Charging System Resistance Tests
244
Charging System
244
Current Output Test
245
On-Board Diagnostic System Test
247
Removal and Installation
248
Battery Temperature Sensor
249
Specifications
250
Generator Ratings
250
Torque Specifications
250
Description and Operation
257
Description and Operation
258
Automatic Shutdown Relay
258
Crankshaft Position Sensor
258
Electronic Ignition Coils
258
Ignition System
258
Intake Air Temperature Sensor
261
Knock Sensor
261
Lock Key Cylinder
262
Powertrain Control Module
262
Diagnosis and Testing
262
Check Coil Test
263
Engine Coolant Temperature Sensor
264
Ignition Timing Procedure
264
Intake Air Temperature Sensor
264
Manifold Absolute Pressure (Map) Sensor Test
264
Throttle Position Sensor
264
Removal and Installation
267
Automatic Shutdown Relay
268
Camshaft Position Sensor-Dohc
269
Combination Engine Coolant Temperature Sensor-Dohc
270
Combination Engine Coolant Temperature Sensor-Sohc
270
Crankshaft Position Sensor
270
Lock Cylinder Housing
271
Map/Iat Sensor-Dohc
271
Map/Iat Sensor-Sohc
271
Specifications
273
Ignition Coil
273
Spark Plug Cable Resistance-Sohc
273
Spark Plug
273
Torque Specification
273
Veci Label
273
Description and Operation
281
General Information
281
Dome Lamp
281
Electronic Digital Clock
281
Instrument Cluster
281
Warning and Indicator Lamps
281
Diagnosis and Testing
281
Airbag Warning System
281
Brake System Warning Lamp Test
281
Fog Lamp Switch Test Export
282
Fog Lamp Switch Test
282
Fuel Tank Sending Unit Test
282
Headlamp Leveling Switch
282
Headlamp Switch Test
283
Heater A/C Blower Switch Test
283
Heater Blower Switch Test
283
Instrument Panel and Components
284
Low Oil Pressure Warning Lamp Test
284
Multiple Gauge Inoperative Test
284
Seat Belt Reminder System Test
286
Sending Unit
286
Service Engine Soon Indicator
286
Vehicle Speed Sensor Test
286
Removal and Installation Ash Receiver Retainer and Lamp
287
Center Bezel
287
Cigar Lighter Receptacle
287
Cluster Lamp
287
Cluster Printed Circuit Board
288
Cluster
288
Dome Lens/Lamp
288
End Cap Rhd
288
Floor Console
288
Front Fog Lamp Switch Export
288
Gauge
289
Glove Box Door/Bin
289
Glove Box Switch/Lamp
289
Headlamp Leveling Switch Export
289
Headlamp Switch
289
Heater A/C Control Blower Switch
290
Heater A/C Control Lamp
290
Heater A/C Control
290
Heater Control Blower Switch
290
Ignition Key Lamp
290
Instrument Panel
291
Left Trim Panel
293
Odometer
293
Radio
293
Rear Window Defogger And/Or Fog Lamp Switch
293
Rear Window Defogger And/Or Rear Fog Lamp Switch Export
294
Right Trim Panel
294
Shifter Knob
294
Steering Column Cover Liner
294
Steering Column Cover
294
Steering Column Shrouds
295
Top Cover and Cluster Bezel Removal
295
Transmission Range Indicator Lamp
295
Trunk Lamp/Lens
296
Vehicle Speed Sensor
296
Audio System
298
Horn Switch
309
Horn
309
System Test
310
Removal and Installation
312
Horn Relay
312
Horn Switches
312
Horn
312
Description and Operation
315
Speed Control Servo
315
Speed Control Switches
315
Stop Lamp Switch
316
Vacuum Reservoir
316
Vehicle Speed Sensor
316
Diagnosis and Testing
316
Checking for Diagnostic Codes
316
Control Module
316
Road Test
316
Servo Vacuum Test
320
Speed Control Switch Test
320
Stop Lamp Switch Test
321
Vacuum Supply Test
322
Vehicle Speed Sensor
322
Removal and Installation
322
Speed Control Servo Cable
323
Speed Control Switch
323
Stop Lamp Switch
323
Vacuum Reservoir
324
Vehicle Speed Sensor
324
Windshield Wipers and Washers
334
Description and Operation
335
Diagnosis and Testing
335
Windshield Wiper Condition
335
Wiper Motor
336
Wiper Switch
338
Removal and Installation
338
Wiper Arm
338
Wiper Blade Element
338
Wiper Blade
338
Wiper Linkage
339
Wiper Module
339
Wiper Motor
339
Wiper Switch
339
Cleaning and Inspection
340
Wiper Blades
340
Wiper Arm Adjustment
340
Windshield Washer System
341
Headlamp Alignment
348
Description and Operation
377
Airbag Control Module
377
Clockspring
377
Driver and Passenger Airbag Module
377
Diagnosis and Testing
378
Airbag System Test
378
Service Procedures
378
Cleanup Procedure
378
Handling Airbag Module
378
Maintenance Inspection
379
Removal and Installation
379
Airbag Control Module (Acm)
379
Clockspring
383
Driver Airbag Module
384
Passenger Airbag Module
384
Steering Wheel
385
Clockspring Centering Procedure
386
Electrically Heated Systems
388
Remote Keyless Entry
394
Immobilizer System
398
Power Windows
402
Power Mirrors
406
Front Door Trim
407
Maintenance Schedules
419
Exhaust Manifold
506
Intake Manifold Dohc
506
Intake Manifold Sohc
506
Diagnosis and Testing
506
Exhaust System Diagnosis
506
Removal and Installation
507
Exhaust Pipe and Muffler
507
Intake Manifold-Dual Overhead Cam Engine (Dohc)
510
Engine (Sohc)
512
Cleaning and Inspection
513
Exhaust Manifold
513
Intake Manifold Dohc
513
Intake Manifold Sohc
513
Specifications
514
Torque Chart
514
Introduction
530
Introduction
550
Exhaust Gas Recirculation (Egr) System
1263
Heat Shields
1263
Description and Operation
1264
Exhaust Manifold
1264
Intake Manifold Dohc
1264
Diagnosis and Testing Exhaust System Diagnosis
1264
Removal and Installation
1265
Exhaust Pipe and Muffler
1265
Intake Manifold-Dual Overhead Cam
1268
Engine (Dohc)
1268
Engine (Sohc)
1270
Cleaning and Inspection
1271
Exhaust Manifold
1271
Intake Manifold Dohc
1271
Specifications
1272
Torque Chart
1272
General Information
1445
Special Additives
1445
Transaxle Identification Information
1445
Description and Operation
1447
Axle Seals
1447
Shift Levers
1447
Diagnosis and Testing
1447
Clutch Problems
1447
Hard Shifting
1447
Noisy Operation
1447
Service Procedures
1447
Removal and Installation
1448
Gearshift Boot
1448
Gearshift Cables
1448
Gearshift Knob
1448
Selector Lever
1451
Shift Shaft Seals
1452
Transaxle
1452
Disassembly and Assembly
1454
Input Shaft
1464
Output Shaft
1468
Shift Rails Overhaul
1471
Synchronizer
1471
Transaxle Case Overhaul
1471
Transaxle
1478
Cleaning and Inspection
1478
Synchronizer
1478
Bearing Adjustment Procedure
1479
Differential Bearing Preload Adjustment
1479
Specifications
1480
Nv T350 (A-578) Specifications
1480
Transaxle
1480
Tires and Wheels
1570
Tires
1571
Description and Operation
1571
Radial-Ply Tires
1571
Spare Tire (Temporary)
1571
Tire Inflation Pressures
1571
Tire Pressure for High-Speed Operation
1572
Diagnosis and Testing
1572
Pressure Gauges
1572
Description and Operation
1572
Wheels
1572
Tire Noise or Vibration
1573
Tire Wear Patterns
1573
Service Procedures
1575
Repairing Tire Leaks
1575
Tire and Wheel Match Mounting
1575
Tire and Wheel Rotation
1575
Cleaning and Inspection
1576
Cleaning of Tires
1576
Specifications
1577
Tire Specifications
1577
General Service Information
1586
Hoisting Recommendations
1602
A/C Refrigerant Lines
1638
Compressor
1639
Engine Cooling System Requirements
1639
Evaporator Probe
1639
System Airflow
1640
A/C Performance Test
1641
Diagnosis
1642
Expansion Valve
1645
Charging A/C System
1649
R-134A REFRIGERANT
1651
Compressor
1654
Condenser
1656
Discharge Line
1657
Evaporator Probe
1657
Evaporator
1657
Expansion Valve
1658
Heater Core
1659
Heater Hoses
1659
Liquid Line
1660
Suction Line
1661
Unit Housing
1663
Emission Control Systems
1668
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