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ImageRunner 600
Canon ImageRunner 600 Manuals
Manuals and User Guides for Canon ImageRunner 600. We have
2
Canon ImageRunner 600 manuals available for free PDF download: Service Manual
Canon ImageRunner 600 Service Manual (875 pages)
Brand:
Canon
| Category:
All in One Printer
| Size: 9.26 MB
Table of Contents
Table of Contents
7
Service Manual
1
Chapter 1 General Description
22
Features
22
II . Specifications
23
Copier
23
System
23
Type
23
Performance
24
Others
28
Side Paper Deck-C1
31
III . Names of Parts
32
External View
32
Blank Page
34
Cross Section
35
IV . Operating the Copier
37
Turning on the Power Switch
37
Control Panel
38
Extension Mode
39
User Mode
40
Routine Maintenance by the User
42
VI . Safety
43
Safety of Laser Light
43
CDRH Regulations
44
Handling the Laser Assembly
45
Safety of Toner
49
VII . Image Formation
50
Outline
50
Chapter 2 Basic Operations
52
Basic Operations
53
Functional Construction
53
Electrical Circuitry
54
Image Processor PCB
54
Mfc Pcb
54
Outline
54
Control Panel CPU PCB
55
DC Controller PCB
55
Original Orientation Detection PCB
55
Pcb
56
Basic Sequence of Operations
57
Controlling the Main Motor (M1)
58
Outline
58
Inputs to and Outputs from the Major Pcbs
59
Wiring Diagram of Major Pcbs
59
Inputs to the DC Controller PCB
60
Outputs from the DC Controller PCB
66
Chapter 3 Original Exposure System
73
Operations
74
Outline
74
Basic Sequence of Operations
76
Changing the Reproduction Ratio
77
B. Controlling the Scanner Motor
79
Outline
81
Controlling Pre-Heat Voltage
83
Controlling the Temperature by a Fluorescent Lamp Heater
83
Initial Activation
84
Detecting an Error
85
IV . Detecting the Original Size
87
Detection by Original Sensors
87
Detection by the Feeder
87
Outline
87
Disassembly/Assembly
88
No. 1 Mirror Mount
89
Removing the Scanning Lamp/Scanning Lamp Heater
89
After Replacing the Scanning
92
Lamp
92
Points to Note When Replacing the Scanning Lamp
92
Scanner Drive Assembly
93
Scanner Drive Cable
94
C. Pcbs
101
Removing the Light Intensity Control PCB
101
Removing the Original Size Sensor (1/2)
104
Removing the Original Size Sensor (3/4)
105
Removing the Copyboard Glass
106
Removing the Scanner Home Position Sensor
106
Removing the Image Leading Edge Sensor
107
Removing the Standard White Plate
108
After Replacing the Standard White Plate
109
Chapter 4 Image Processing System
110
II. Analog Image
110
Outline
111
Analog Image Processing4-4
114
Outline
114
II . Analog Image Processing
114
III . Digital Image Processing
116
Outline
116
Block
119
Shading Correction
119
Line Conversion
120
Editing
121
Density Processing
122
Outline
122
Density Adjustment During Printing
124
Binary Processing
125
Dither Screen Method
125
ED) Method
126
Random Error Diffusion
126
Image Memory
127
Detecting the Orientation of Originals
129
Originals
130
Black Pixel Count
130
IV . Disassembly/Assembly
131
CCD Pcb
132
Removing the CCD PCB
132
After Replacing the CCD Unit
133
Image Processor PCB
134
Removing the Image Processor PCB
134
After Replacing the Image Processor PCB
135
Hard Disk (Image Server)
136
Removing the Hard Disk (Image Server)
136
After Replacing the Hard Disk
136
(Image Server)
136
Others
137
Removing the System Motherboard
137
Removing the Memory Board
138
Removing the Various Printer Boards
138
Removing the Original Detection PCB
139
Chapter 5 Laser Exposure System
142
Laser Exposure System
142
Operations
143
Outline
143
Basic Sequence of Operations (Laser Exposure System)
146
II . Generating the Bd Signal
147
Outline
147
Flow of the BD Signal
147
III . Laser Driver Pcb
149
Outline
149
Controlling Laser Activation
150
Controlling the Laser Intensity
152
IV . Controlling the Laser Scanner Motor
154
Outline
154
Disassembly/Assembly
155
Laser Unit
156
BD Unit
157
Removing the BD Unit
157
Chapter 6 Image Formation System
159
Image Formation System
159
Processes
160
Outline
160
Basic Sequence of Operations (Image Formation)
162
II . Potential Control
164
Outline
164
Determining the Optimum Grid Bias
167
Grid Bias Corrective Control
167
Determining the Optimum Laser Output
168
Laser Output Corrective Control
168
Determining the Optimum Developing Bias
169
Potential Control for Transparency Mode
170
Target Potential Correction in each Mode
171
Adjusting the Density During Printing (PDL Input)
172
Potential Control During High Humidity Mode
173
Density Adjustment During Printing (Scanner Input)
174
III . Controlling the Charging Mechanisms
175
Controlling the Primary Charging Mechanism
175
Outline
175
Primary Charging Assembly
177
Others
178
Outline
179
Dust-Collecting Roller Bias
179
Outline
180
Controlling the Pre-Transfer Charging Mechanism
180
Controlling the Output to Suit the Environment (Fuzzy Control)
181
Pre-Transfer Charging Assembly Cleaning Mechanism
182
Others
183
Controlling the Transfer Guide Bias
184
Outline
184
Controlling the Output to Suit the Environment
185
Controlling the Transfer Charging Mechanism
186
Outline
186
Controlling the Output to Suit the Environment (Fuzzy Control)
187
Correcting the Output at the Trailing Edge of Paper
188
Transfer Charging Assembly Cleaning Mechanism
189
Others
190
Controlling Separation Charging
191
Outline
191
Correcting the Output to Suit the Environment and the Toner Deposit
192
Correcting the Output Upon Detection of Leakage
193
Others
194
IV . Developing Assembly
195
Outline
195
Controlling the Developing Assembly
196
Controlling the Toner Cartridge Drive Mechanism
197
Controlling the Developing Bias
198
Detecting the Toner Level and Controlling the Toner Supply Mechanism
200
Drum Cleaner Unit
204
Outline
204
Detecting the Waste Toner
205
Detecting the Waste Toner (Case Full Condition)
205
VI . Controlling the Drum Heater
207
Outline
207
VII . Disassembly/Assembly
208
Photosensitive Drum Unit
209
Points to Note When Handling 2. the Photosensitive Drum
209
Drum
210
Removing the Photosensitive
210
Replacing the Photosensitive Drum Heater
212
Mounting the Photosensitive Drum Unit
213
Parts Associated with the Process Unit
214
Lamp Unit
214
Removing the Pre-Exposure
214
Removing the Potential
215
Sensor Unit
215
Removing the Pre-Transfer Charging Assembly
216
Removing the Primary
216
Removing the Dust-Collecting
217
Removing the Transfer/Separation Charging Assembly
217
Roller
217
Charging Wire
219
Outline
219
Removing the Wire Cleaner of the Primary Charging Assembly
219
Removing the Wire Cleaner of the Transfer Separation Charging Assembly
220
Routing the Charging Wire
221
Routing the Grid Wire for the Primary Charging Assembly
223
Adjusting the Height of the Charging Wire
224
Process Unit
225
Removing the Process Unit
225
Mounting the Process Unit
227
Developing Assembly
228
Removing the Developing Assembly
228
Removing the Hopper
229
Removing the Blade Unit
230
Mounting the Blade
231
Removing the Developing Cylinder
231
Drum Cleaner Unit
234
Removing the Cleaning Blade
234
Mounting the Cleaning Blade
236
Separation Claw/Separation Claw Drive Assembly
238
Chapter 7 Pick-Up/Feeding System
239
Outline
240
Specifications and Construction
240
Arrangement of Rollers and Sensors
241
II . Pickup Assembly
242
Control System
242
Sequence of Operations (Pickup)
243
Right Deck
243
Pickup from the Cassette 4
244
Controlling the Pickup Motor (M2)
245
Outline
245
Movement of the Lifter
246
Outline
246
Lifter Limiter (Deck Right/Left)
248
Detecting the Level of Paper
249
Detecting the Presence/Absence of Paper
249
Detecting the Cassette Paper Size
252
Cassette 3/4
252
Cassette Deck Right/Left
252
Markings on the Width Guide Rail
253
Paper Size
254
Manual Feed Tray Pickup Assembly
257
Pickup Operation
257
Detecting the Paper Size
258
III . Controlling the Registration Clutch
259
Outline
259
Control System
259
Sequence of Operations (Registration Brake)
260
IV . Making Double-Sided Copies
261
Control System
261
Copying on the First Side
261
Copying on the Second Side
262
Sequence of Operations
263
Controlling the Reversal Motor (M11)
264
Outline
264
Controlling the Duplexing Feeder Motor (M12)
265
Outline
265
No-Stacking Operation
266
Outline
266
Outline of Operations
267
Detecting the Horizontal Registration Position
271
Outline
271
Operations
272
Controlling the Horizontal Registration Motor (M15)
273
Controlling the Delivery Assembly
274
Controlling the Delivery/ Assembly
274
Reversal Delivery
274
Controlling the Cassette Heater
275
VII . Detecting Jams
277
Arrangement of Jam Sensors
277
Outline
277
Types of Jams
278
Sequence of Operations (Jam Detection)
279
Delay Jams
279
Stationary Jams
282
VIII . Disassembly/Assembly
283
Manual Tray Assembly
284
Removing the Manual Tray Unit
284
Mounting the Pickup Roller
285
Removing the Pickup Roller
285
Orientation of the Feeding Roller
286
Removing the Feeding Roller
286
Adjusting the Tension of the Separation Roller
287
Removing the Separation Roller
287
Removing the Manual Feed Tray Paper Sensor
288
Routing the Manual Feed Tray Assembly Side Guide Timing Belt
290
10. Position of the Pickup Roller
291
11. Removing the Manual Feed Roller
291
Releasing Solenoid of the Manual Feed Tray
291
12. Mounting the Manual Feed Roller
293
Deck/Cassette Pickup Assembly
294
Removing the Front Deck (Right)
294
Removing the Pickup Assembly of the Front Deck (Left)
295
Removing the Cassette 3 Pickup Assembly
296
Removing the Cassette 4 Pickup Assembly
296
Removing the Feeding Roller 2
298
Assembly
298
Removing the Separation Roller
298
Adjusting the Pressure of the Separation Roller
300
Roller
300
Position of the Pickup Roller Releasing Solenoid of the Cassette (3/4)
301
Adjusting the Registration of the Front Deck (Right/Left)
302
Adjusting the Registration of the Cassette 3/4
302
Removing the Lifter Motor
303
Adjusting the Position of the Lifter Motor M16 (M17) for the Cassette 3 (4)
304
Vertical Path Roller Assembly
306
Removing the Vertical Path Roller 1/3/4
306
Removing the Vertical Path Roller 2
307
Registration Feeding Assembly
309
Removing the Registration
309
Clutch
309
Removing the Registration Brake Clutch
309
Removing the Registration Roller
310
Removing the Pre-Registration Roller
311
Feeding Assembly
313
Removing the Feeding Belt
313
Duplexing Unit
316
Removing the Duplexing Unit
316
Removing the Front Cover of the Duplexing Unit
316
Removing the Reversing Flapper Solenoid
317
Removing the Reversal Motor
317
Removing the Lower Feeder Motor
318
Removing the Horizontal
318
Registration Motor
318
Removing the Lower Feeding Right Clutch
320
Removing the Duplexing Reversal Sensor
321
10. Removing the U-Turn Sensor
324
Removing the Pre-Confluence Sensor
324
Removing the Post-Confluence Sensor
325
Removing the Front Deck (Lifter) Draw-Out Sensor
326
Removing the Horizontal Registration Sensor
326
Chapter 8 Fixing System
328
Fixing System
328
Operations
329
Outline
329
Basic Sequence of Operations (Fixing System)
332
II . Fixing Drive System
333
Outline
333
Controlling the Fixing Roller Drive Mechanism
334
Controlling the Cleaning Belt Drive Mechanism
336
Controlling the Fixing Inlet Guide Drive Mechanism
337
Controlling the Thermistor Reciprocating Mechanism
338
Controlling the Upper Separation Claw Reciprocating Mechanism
339
III . Controlling the Fixing Temperature
340
Outline
340
Down Sequence Control
341
Controlling Temperature by Mode
342
Transparency Mode
343
Thick Paper Mode
344
Power Save Mode
345
Error Detection
346
IV . Controlling the Fixing Roller Bias
352
Outline
352
Disassembly/Assembly
353
Fixing Assembly
354
Removing the Fixing Assembly
354
Fixing Roller Cleaning Assembly
357
Belt
357
Removing the Fixing Cleaning Belt
357
Fixing Heater and Control Parts
360
Removing the Main/Sub Heater
360
Mounting the Main/Sub Heater
361
Removing the Thermal Switch
362
Removing the Main Thermistor
363
Removing the Sub Thermistor
364
Fixing Roller Assembly
365
Removing the Upper Fixing Roller
365
Mounting the Upper Fixing Roller
367
Adjusting the Nip
368
Removing the Lower Fixing Roller
368
Separation Claw Assembly
370
Removing the Lower Separation Claw
370
Separation Claw
370
Delivery Assembly
371
Removing the External Delivery Roller
371
Removing the Internal Delivery Roller
372
Switch Clutch
373
Paper Sensors
374
Removing the Claw Jam Sensor
374
Removing the Internal Delivery Sensor
374
Removing the Fixing/Feeding Unit Outlet Sensor
375
Removing the Reversal Sensor
375
Chapter 9 Externals/Auxiliary Mechanisms
376
Control Panel
377
Outline
377
II . Downloading
378
Outline
378
III . Counters
380
Fans
382
Sequence of Operations
384
Speed Control
384
Sequence of Operations
385
Power Supply
386
Outline of the Power Supply
386
Turning on the Power
388
Outline
388
Power Supply at Main Power Switch-On
390
Power Supply at Main Power Switch-On and Control Panel Switch-On
391
Rated Outputs of the DC Power Supply PCB
392
Protective Functions
393
Backup Battery
394
Mfc Pcb
394
Image Processor PCB
395
VI . Others
397
Sleep Mode
397
Outline
397
Operation
398
Low Power Mode
399
Silence Mode
400
Power Save Mode
400
VII . Disassembly/Assembly
401
External Covers
402
Removing the Front Door
403
Removing the Fixing/Feeding Unit Cover
404
Removing the Inside Upper Cover
404
Removing the Rear Cover
405
Control Panel
406
Removing the Control Panel
406
Controller (CPU) PCB and the Control Panel Inverter PCB
407
Removing the Control Panel
407
Removing the Control Panel PCB and the LCD Panel
408
Fans
410
Charging Assembly Fan
410
Removing the Primary
410
Discharge Fan
411
Removing the Fixing Heat
411
Cooling Fan
412
Reading Fan
413
Removing the Laser Cooling Fan
413
Removing the De-Curling Fan
414
Removing the Feeding Fan
415
Removing the Drum Fan
416
Removing the Inverter Cooling
417
Fan
417
10. Removing the Pre-Transfer
418
Charging Assembly Fan
418
Removing the Power Supply Cooling Fan 1
419
Removing the Power Supply Cooling Fan 2
420
13. Removing the Separation Fan
421
14. Removing the Laser Scanner Fan
422
Drive Assembly
424
Removing the Left Pickup Drive Assembly
424
Assembly
424
Removing the Waste Toner Drive Assembly
428
Removing the Multifeeder Pickup Drive Assembly
429
Removing the Lifter Drive Assembly (Right Deck)
430
Assembly (for the Left Deck)
431
Removing the Main Drive Assembly
432
Assembly
432
Removing the Cassette Pickup Drive Assembly
436
Drive Assembly
436
Switches
438
Removing the Cover Switch
438
Switch Assembly
438
DC Controller PCB
441
Power Supply Unit
442
High-Voltage Transformer (AC)
443
High-Voltage Transformer (DC)
443
Relay PCB
444
Mfc Pcb
444
Routing the Belt
447
Chapter 10 Side Paper Deck
448
Inputs to and Outputs from the Side Deck Driver
449
Inputs to the Side Deck Driver Input (2/2)
450
Outputs from the Side Deck Driver (1/1)
451
Inputs to the Side Deck Driver
449
Side Deck Driver
449
Side Paper Deck
449
Pickup
452
Outline
452
Pickup Operation
452
Sequence of Operations (Pickup from the Deck)
454
Deck Paper Detection
455
Detecting the Presence/Absence of Paper
455
Switching the Deck Paper Size
455
Deck Paper Level Detection
456
Deck Lifter
457
Detecting the Presence/Absence of Paper
457
Paper Level Indicator on the Deck
459
Opening / Closing the Deck (Compartment)
460
Opening/Closing the Deck
460
Sequence of Operations (Opening/Closing the Deck)
461
Opening/Closing the Deck (Compartment)
460
Controlling the Deck Motor
462
Controlling the Deck Main Motor (M101)
462
Controlling the Deck Lifter Motor (M102)
464
Detecting Jams
466
Outline
466
III . Disassembly/Assembly
468
Removing the
469
Removing the Rear Cover
472
Removing the Right Cover
472
Removing the Upper Cover
473
Deck Body
474
Detaching the Deck from the Copier
474
Removing the Compartment
476
Changing the Deck Paper
478
Adjusting the Deck
479
Adjusting the Position of the Roll
479
Drive Mechanisms
480
Removing the Deck Pickup Clutch (CL102)
480
Removing the Deck Feeding Clutch (CL101)
480
Removing the Deck Main
481
Removing the Deck Lifter
481
Removing the Lifter Cable
484
Removing the Lifter Cable (Rear of the Deck)
484
Routing the Lifter Cable
486
Feeding System
487
Removing the Deck Pickup Unit
487
Removing the Deck Pickup Roller
487
Orientation of the Deck Pickup Roller
488
Removing the Deck Pickup
488
Feeding Roller
488
Orientation of the Deck Pickup/Feeding Roller
489
Removing the Deck Separation Roller
489
Adjusting the Pressure of the Deck Separation Roller
490
Positioning the Deck Pickup Roller Releasing Solenoid (SL101)
491
Electrical System
492
Chapter 11 Installation
494
Selecting the Site
495
II . Unpacking and Installation
498
Unpacking
499
Mounting the Scanner
502
Mounting the Fixing Assembly
503
Mounting the Corona Assemblies
504
Checking the Developing Assembly
507
Mounting the Pick-Up Assembly
508
Supplying Toner
509
Mounting the ADF
510
Checking Images/Operations (User Mode)
511
Changing the Size of the Front Deck (Right and Left)
514
Relocating the Copier
515
Installing the Control Card V
516
VI . Installing the Copy Data Controller-A1
530
Setting the Board
530
Installing to the Copier
533
Checking the Operation
536
INSTALLING the CASSETTE HEATER(for 120V Model: Cassette Heater Unit 15)
547
Installing to the Copier
547
Chapter 12 Maintenance and Servicing
552
Periodically Replaced Parts
553
II . Durables Table
554
Copier
554
Side Paper Deck
557
III . Scheduled Servicing Chart
558
Copier
562
B. Work Steps
565
Troubleshooting
570
Chapter 13 Trobleshooting
579
Adjusting Images
579
Adjusting the Image Position
579
Adjusting the Left/Right Image Margin
580
Adjusting the Image Leading Edge Margin
584
Adjusting the Left/Right Non-Image Width
584
Adjusting the Image Leading
585
II . Standards and Adjustments
579
Scanner System
586
Adjusting the Scanner Mirror Mount
586
After Replacing the Scanning Lamp
586
Replacing the Scanner Drive Cable
586
Image Formation System
587
Mounting the Developing Blade
587
Mounting the Drum Cleaning Blade
587
Replacing the Potential Sensor/Potential Control PCB
587
Routing the Charging Assembly Charging Wires
587
Routing the Primary Charging Assembly Grid Wire
587
Pickup/Feeding System
590
Orienting the Deck/Cassette Pickup Roller
590
Orienting the Deck/Cassette Pickup Assembly Feeding Roller
591
Orienting the Deck/Cassette Separation Roller
591
Orienting the Manual Feed Tray/Side Paper Deck Pickup Roller
592
Orienting the Manual Feed Pickup Roller
593
Orienting the Side Paper Deck Feeding Roller
593
Adjusting the Pressure of the Deck/Cassette Separation Roller
594
Adjusting the Pressure of the Manual Tray Pickup/Feeding Roller
595
Mounting the Solenoids
596
Position of the Fixing Inlet
597
Position of the Fixing Cleaning Belt Solenoid (SL2)
598
Position of the Delivery Flapper Solenoid (SL3)
599
Position of the Fixing/Feeding Unit Locking Solenoid (SL4)
599
Position of the Multifeeder Pickup Latching Solenoid (SL6)
600
Position of the Deck (Right) Pickup Solenoid (SL7)
601
Position of the Deck (Left) Pickup Solenoid (SL8)
602
Position of the Cassette 3/4 Pickup Solenoid (SL9/10)
603
9.9 Position of the Side Paper Deck Pickup Roller Releasing Solenoid
604
Routing the Manual Feed Tray Assembly Side Guide Timing Belt
604
Routing the Drive Belt
605
Fixing System
606
Position of the Fixing Assembly Inlet Guide
606
Adjusting the Lower Roller Pressure (Nip)
608
Laser Exposure System
609
After Replacing the Laser Unit
609
Checking the Laser Power
610
Electrical Parts
613
After Replacing the CCD Unit
613
After Replacing the Image Processor PCB
614
After Replacing the MFC PCB
615
After Replacing the Hard Disk
616
After Replacing the DC Controller PCB
617
Checking the Surface Potential Control System
617
Checking the Potential System
623
Potential Control System Conversion Table
625
Checking the Environment Sensor
629
Checking the Photointerrupters
630
III . Troubleshooting Image Faults
635
Checking the Originals
635
Checking the Site
635
Making Initial Checks
635
Checking Papers
636
Checking the Charging Assemblies
636
Checking the Developing Assembly
636
Checking the Periodically Replace Parts
636
Copyboard Cover, Copyboard Glass, and Standard White Plate
636
Others
636
The Copy Is too Light (Halftone Area)
639
Troubleshooting Image Faults
639
The Copy Is too Light (Entire Area, Considerably)
640
The Copy Is too Light (Solid Black Area)
640
The Copy Has Uneven Density (Darker at Front)
641
The Copy Has Uneven Density (Lighter at Front)
641
The Copy Is Foggy (Entire Area)
642
The Copy Has Black Lines (Feeding Direction, Fuzzy, Thick)
643
The Copy Is Foggy (Vertical)
643
The Copy Has Black Lines (Feeding Direction,Fine)
644
The Copy Has White Lines (Vertical)
645
The Copy Has White Spots (Vertical)
645
The Copy Has White Spots (Horizontal)
646
The Back of the Copy Is Soiled
647
The Copy Has Poor Fixing
648
The Copy Has a Displaced Leading Edge (Appreciably Excess Margin)
649
The Copy Has a Displaced Leading Edge (Excess Margin)
649
The Copy Has a Displaced Leading Edge (no Margin)
649
The Copy Has a Blurred Image
650
The Copy Has Poor Sharpness
651
The Copy Is Foggy (Horizontal)
651
The Copy Is Blank
652
The Copy Is Solid Black
653
Troubleshooting Malfunctions
654
E014
658
E015
658
E019
658
E020
659
E025
659
E030
660
E031
660
E032
660
E043
661
E051
661
E060
662
E063
662
E065
663
E066
664
E067
665
E068
666
E069
667
E100
668
E102
669
E110
669
E111
669
E121
670
E202
670
E204
670
E211
671
E215
671
E218
671
E219
671
E220
671
E222
671
E226
672
E240
672
E241
672
E243
672
E251
673
E302
673
E320
673
E601
673
E602
674
E677
674
E710
674
E711
674
E712
674
E713
675
E717
675
E800
675
E804
676
E805
676
E820
676
E823
677
E824
677
E830
677
AC Power Is Absent
678
Pickup Operation Fails
681
(Multifeeder Pickup)
684
The Registration Roller Fails to Rotate
685
The Vertical Path Roller Fails to Rotate
685
The No. 1 Mirror Fails to Operate
686
The Pre-Exposure Lamp Fails to Turn on
687
The Scanning Lamp Fails to Turn on
687
The Cartridge Inside Toner Feeder Motor (M6) Fails to Operate
688
The Drum Heater Fails to Operate
688
The Hopper Inside Toner Feeder Motor (M18) Fails to Operate
688
The Add Toner Fails to Turn on
689
The Add Toner Indicator Fails to Turn on
689
The Control Card Set Message Fails to Turn on
689
The Add Paper Message Fails to Turn Off. (Cassette 3/4)
690
The Add Paper Message Fails to Turn Off. (Deck Right/Left)
690
The Control Card Set Message Fails to Turn off
690
The Fixing Heater Fails to Operate
691
Pickup Operation Fails. (Side Paper Deck)
692
The Deck Lifter Fails to Move Up. (Side Paper Deck)
693
Troubleshooting Feeding Problems
694
Copy Paper Jams
694
Pickup Assembly
695
Separation/Feeding Assembly
696
Fixing/Delivery Assembly
697
Fixing/Delivery Assembly (Reversal Delivery Assembly)
697
Cleaner Unit
698
Lower Feeding Assembly
698
Double Feeding
699
Faulty Feeding
699
Wrinkles
699
VI . Arrangement and Functions of Parts
700
Clutches
700
Solenoids
702
Motors
704
Fans
706
E. Sensors
708
F. Sensors
710
G. Switches
712
Counters, Heaters, Fuses, and Others
714
Pcbs
716
Sensors and Switches
718
Side Paper Deck
718
Variable Registers (VR), Light-Emitting Diodes, and Check Pins by PCB
722
Mfc Pcb
723
Image Processor PCB
724
DC Controller PCB
725
DC Power Supply PCB
726
Relay PCB
726
Control Panel CPU PCB
727
Hv-DC Pcb
728
Side Deck Driver (Side Paper Deck)
729
VII . Upgrading the Copier
730
Replacing the DIMM
730
Removing the DIMM of the Image Processor PCB
731
Removing the DIMM of the MFC PCB
732
Before the Work
733
Downloading
733
VIII . Service Mode
736
Outline
736
Starting Service Mode and Selecting an Item
737
Backing up the RAM
738
Ending Service Mode
738
Basic Operation
739
B. Display Control Display Mode
741
I/O Input/Output Display Mode
754
DC-Con
755
Feeder
767
Sorter
771
Fm-Con
788
ADJUST Adjustment Mode
790
FUNCTION Operation/Inspection Mode
806
OPTION Settings Mode
818
PG Test Print
830
Grid (PG-TYPE 1)
831
Horizontal Lines (PG-TYPE 3)
831
Vertical Lines (PG-TYPE 2)
831
Blank (PG-TYPE 6)
832
Gradation (PG-TYPE 5)
832
Halftone (PG-TYPE 4)
832
Halftone (PG-TYPE 7)
833
Solid Black (PG-TYPE 8)
833
COUNTER Mode
834
IX . Self Diagnosis
838
Copier Self Diagnosis
838
ADF Self Diagnosis
846
Finisher-D1 Self Diagnosis
847
Finisher
849
Saddle Finisher-D2 Self Diagnosis
849
Saddle Stitcher
852
Folder
853
Inserter
854
Appendix
855
Special Tools Table
871
Solvents/Oils
873
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Canon ImageRunner 600 Service Manual (255 pages)
ADF for imageRUNNER 600
Brand:
Canon
| Category:
Printer Accessories
| Size: 5.35 MB
Table of Contents
Table of Contents
4
Chapter 1 General Description
9
Features
9
Specifications
10
Names of Parts
12
External View
12
Cross Section
13
Operation
14
Original Set Indicator
14
Warnings and Actions to Take
14
Routine Maintenance by the User
15
Chapter 2 Operations
17
Basic Construction
17
Communication with the Copier
17
Electrical Circuitry
17
Inputs to the ADF Controller PCB
18
Outputs from the ADF Controller PCB
20
Basic Operations
21
Outline
21
CWW Pickup/Delivery
24
Operations
24
Outline
24
Pre-Reversal Pickup, Reversal, Delivery (Small-Size Original)
25
Reversal Pickup, Reversal, Delivery (Large-Size Original)
27
Manual Feeder Pickup/Delivery
29
Detecting an Original
30
Outline
30
Detecting the Presence/Absence of an Original
31
Original Size Detection 1
32
Original Size Detection
33
Pre-Last Original Detection
38
Detecting the Presence/Absence of an Original in the Manual Feed Assembly
39
Operation
39
Original Pickup/Separation
40
Outline
40
Moving Up/Down the Pickup Roller Units
41
Switching the Separation Pressure
44
Separation Sensor (S4), Skew Sensor (S5)
45
Controlling the Pickup Motor (M3)
47
Controlling the Separation Motor (M4)
48
Sequence of Operations
49
Feeding/Delivering Originals
50
Outline
50
Controlling the Belt Motor (M2)
51
Controlling the Delivery Motor (M5)
52
CW Rotation Pickup/Delivery
53
Fixing Reading Mode
53
Outline
53
Stream Reading
62
Operation
71
Outline
71
Pre-Reversal Pickup/Delivery
71
Operation
77
Outline
77
Reversal Pickup/Delivery
77
Controlling the Reversal Motor (M1)
81
Manual Feeder Pickup/Delivery
85
Operation
85
Sequence of Operations (Large-Size, Double-Sided Original)
87
Detecting Jams
88
III . Detecting Jams
88
Power Supply
95
Chapter 3 Mechanical System
97
Basic Construction
97
External Covers
97
Removing the Machine
97
Removing the
98
Removing the Lower
98
Removing the Main Cover
99
Removing the Original Tray
100
Removing the ADF Controller Cover
101
Removing the Upper Cover
101
Side Guide Lock
102
Drive System
103
Removing the Reversal Motor
103
Removing the Separation Motor Unit
103
Unit
103
Removing the Pickup Motor Unit
104
Removing the Belt Motor Unit
105
Removing the Delivery Motor
106
Feeding System
108
Removing the Delivery Roller
108
III . Feeding System
108
Removing the Pickup Roller
110
Removing the Separation
111
Roller
111
Removing the Manual Feed Registration Roller
115
Removing the Feeding
117
Out) Roller
118
Removing the Registration Roller
119
Removing the Separation Belt
120
Removing the Reversing Roller
123
Replacing the Feeding Belt
126
Removing the Feeding Belt
126
Mounting the Feeding Belt
128
Chapter 4 Maintenance and Servicing
133
Cleaning
133
Belt Assembly
133
Copyboard Glass
133
Sensors
134
Chapter 5 Troubleshooting
145
Standards and Adjustments
145
Adjusting the Height of the ADF
145
Basic Adjustments
145
Adjusting the Orientation of the ADF
146
Removing the Skew
148
Copy Paper
156
Adjusting the Horizontal Registration
159
Adjusting the Original Stop Position
164
Making Adjustments When Replacing Major Parts
170
Outline
170
Replacing the EEPROM
171
Adjusting the Sensor and the Delivery Motor
172
Adjusting Registration Roller Pickup Arching for Tray Pickup
176
Auxiliary Adjustments
176
Adjusting the Speed of the Belt
178
Adjusting the Speed of Reversal
180
Checking the Sensor Output
183
Indication
185
Jam Counter
185
Tray Pickup Counter/Manual
186
Jam History
187
Software Version
188
Cleaning
189
Detecting Switch (SW301)
193
Others
193
Initializing the Back-Up RAM
194
Setting MIX Size Mode
195
Troubleshooting
201
Troubleshooting Malfunctions
201
Arrangement of Electrical Parts
207
Sensors
207
Motors, Clutches, and Solenoids
208
Pcbs
209
Leds, Check Pins, and Switches by Pcb
210
Arrangement of Parts
210
DIP Switch Settings and Functions
211
Belt Motor Driver PCB
215
Reversal Motor Driver PCB
215
Indicator LED PCB
216
Pickup Tray PCB
216
Self Diagnosis
217
Outline
217
Alarm
218
Jams
218
Errors
219
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