Camus Hydronics DFH/W4000 Hydronic Boiler Manuals

Manuals and User Guides for Camus Hydronics DFH/W4000 Hydronic Boiler. We have 1 Camus Hydronics DFH/W4000 Hydronic Boiler manual available for free PDF download: Installation, Operation And Service Manual

Camus Hydronics DFH/W4000 Installation, Operation And Service Manual (90 pages)

DYNAFLAME SERIES GAS FIRED COMMERCIAL COPPER TUBE AND STAINLESS STEEL BOILERS

Brand: Camus Hydronics | Category: Boiler | Size: 5.07 MB

Table of Contents
3
Part 1 General Information
6
Overview
6
Introduction
6
Special Instructions to Owner
6
Checking Equipment
7
How It Operates (Sequence of Operation)
7
Ignition Process
8
Heat Transfer Process
8
End of Sequence
8
Codes
8
Warranty
9
Removal of Existing Appliance
9
Boiler Room Operating Condition
10
Clearance from Combustible Material
10
Installation Procedure and Location of Unit
11
Part 2 Air Supply & Venting
13
General Venting Guide
13
CATEGORY I and CATEGORY Ill VENTING
13
Venting Guidelines for Category Iand/Or III Venting
13
Category II and Category IV Venting
14
Venting Guidelines for Category II And/Or IV Venting
14
Approved Venting Materials
14
Vent Termination Clearances
14
Inlet Cap for Rooftop Termination
15
Location of a Rooftop Air Inlet and Vent Caps
15
Air Inlet Damper
15
Masonary Chimney Insulations
15
Vertical Venting Termination
15
Combined Combustion Air Inlet
15
Drain Tee
16
Conventional Venting (Indoor) Installations
16
Air Required for Combustion and Ventilation
17
Exhaust Fans
17
Outdoor Venting
17
Thruwall Venting
17
Thruwall Vent Cap (14-0090) Thruwall Intake Air Cap (14-0101)
17
Location of a Thruwall Vent Termination
18
Location of a "Thruwall" Air Inlet Cap
18
Length of Air Inlet Pipe
18
Part 3 Gas Connection
18
Gas Connection
18
Gas Piping
19
Install Piping
19
Air/Gas Ratio Valve
19
Differential Air Pressure (Df2000 -6004)
20
Gas Manifold Differential Pressure Adjustment (Df2000 - Df6004)
20
Checking Gas Supply Pressure
20
Gas Train and Controls
21
Checking Differential Air and Gas Pressures (Df2000 - Df6000)
21
Venting of Gas Valves and Pressure Switches
22
Burner
22
Part 4 Water Connection
22
Freeze Protection
23
Warning Regarding Chilled Water & Heating Coil Systems
23
Inlet and Outlet Connections
23
Minimum Pipe Size Requirements
23
Primary Heat Exchanger
23
Low Water Temperature Systems
24
INSTANTANEOUS WATER HEATER (Non-Condensing)
24
Condenser Heat Recovery Module (Chrm)
25
CHRM, FLOW and PRESSURE DROP
26
WATER FLOW SWITCH (Shipped Loose)
26
LOW WATER CUTOFF (if Equipped)
27
RELIEF VALVE (Shipped Loose)
27
Condensing Heat Recovery Module Piping Configurations
27
Chrm in Series with Primary Heat Exchanger (Integrated Loop)
27
Circulating Pump Selection
27
Circulating Pump Operation Primary Heat Exchanger
27
Circulating Pump Selection Condensor
28
Part 5 Electrical & Controls
28
Electrical Conections
28
Variable Frequency Drive (Vfd)
29
Diffrential Air Pressure Switch
29
Blocked Flue Switch
29
HIGH and LOW GAS PRESSURE SWITCHES (Optional)
29
High Limit
29
Dynaflame® Sola
30
Service Parts
30
Ignition Module Lockout Functions
30
Dynaflame Controller
30
Error Table
30
Part 6 Sola Control Panel
32
Appliance Temperature Controller
32
Sequence of Operation
33
Configure Menu
48
Lead Lag Setup
50
Lead Lag Setup for up to 12 Appliances
51
Local/Remote Switch
51
Comm. Port 2 Activation
51
Variable Frequency Drive
52
Frost Protection
52
Part 7 Components
53
Hot Surface Igniter (Glow Bar)
53
Flame Sensor
53
7.3 Combustion Air Fan
53
Inner Jacket
53
Outer Jacket
53
Venting Transition
53
Checking the Construction
54
Fire Testing
54
Part 8 Field Startup Procedure
54
Checking the Installation
54
Comissioning Appliance
57
Part 9 Trouble Shooting
58
Part 10 Maintenance
65
Examine the Venting System
65
Visually Check Main Burner Flames
65
Flue Gas Passageways Cleaning Procedures
65
Condensation Treatment
65
Condensate Volume
65
Burner Maintenance
66
Burner Removal and Cleaning
66
Burner Cleaning Procedure
66
Changing the Hot Surface Igniter
66
Re-Installing the Igniter
67
Primary Heat Exchanger Inspection
67
Condensing Heat Recovery Module (Chrm) Inspection
67
Re-Install Heat Exchangers
67
Combustion Air Fan
67
Combustion and Ventilation Air
67
Control Circuit Voltage
67
Combustible Materials
67
Freeze Protection
67
FREEZE PROTECTION for a HEATING BOILER SYSTEM (Optional)
68
Part 11 Installations
68
Heating Boiler Installations
68
Water Connections
68
Piping Lengths
68
Intermittent Pump Operation
69
Summary
69
Domestic Hot Water Heater
69
Water Velocity Control
69
Temperature Rise at Full Firing Rate
70
Water Heaters
70
Part 12 Exploded View
71
Part 13 Electrical Diagrams
82
Warranty
88

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Camus Hydronics DFH/W4000 Hydronic Boiler Manuals

Camus Hydronics DFH/W4000 Installation, Operation And Service Manual (90 pages)

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