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California Instruments MX45-1 Manuals
Manuals and User Guides for California Instruments MX45-1. We have
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California Instruments MX45-1 manual available for free PDF download: User Manual
California Instruments MX45-1 User Manual (246 pages)
MX Series AC and DC Power Source Series I / Series II
Brand:
California Instruments
| Category:
AC Power Distribution
| Size: 4.44 MB
Table of Contents
Table of Contents
6
General Description
11
Introduction
11
Manual Organization and Format
11
Mx45
11
Different Model Series
12
Specifications
13
Electrical
13
Mx90
13
Figure 2-1: MX30-3 Voltage / Current Rating Chart for 150/300 V AC Ranges
16
Figure 2-2: MX45-3 Voltage / Current Rating Chart for 150/300 V AC Ranges - Max Rating
17
Figure 2-3: Voltage / Current Rating Chart for 150/300 V AC Ranges - Derated
17
Figure 2-4: MX30-3 Voltage / Current Rating Chart for 200/400 V DC Ranges
18
Figure 2-5: MX45-3 Voltage / Current Rating Chart for 200/400 V DC Ranges - Max. Rating
18
Mechanical
22
Environmental
23
Front Panel Controls
23
Regulatory
23
Special Features and Options
24
Figure 2-7: MX30-3 Voltage / Current Rating Chart, -HV Option
27
Figure 2-8: MX45-3 Voltage / Current Rating Chart, -HV Option - Max. Rating
27
Figure 2-9: Voltage / Current Rating Chart, -HV Option - Derated
27
Figure 2-10: -HF Option Voltage Frequency Rating 300V Range
29
Figure 2-11: -HF Option Voltage Frequency Rating 150V Range
29
Supplemental Specifications
31
Figure 2-12: MX Output Filter Option Schematic
33
Figure 2-13: MX45 Output Noise 10 Khz - 1 Mhz
34
Figure 2-14: MX45 Output Noise 10 Khz - 1 Mhz with Optional Filter
35
Figure 3-1: the MX45 Power Source
36
Power Requirements
36
Unpacking
36
Unpacking and Installation
36
AC Input Connections and Wiring
37
Mechanical Installation
37
Figure 3-2: Location of AC Input Fuse Block and Chassis Ground Connection - Front View, Access Panel Removed
38
Figure 3-3: MX Series AC Input Connection Diagram (Rear View)
39
AC On/Off Circuit Breaker on MX Series Front Panel
40
Table 3-1: Suggested Input Wiring Sizes for each MX Cabinet
40
Figure 3-4: Rear Panel
41
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground
42
Output Connections
42
Table 3-2: Suggested Output Wiring Sizes
43
Figure 3-6: Location of Output Terminals (Front View)
44
Table 3-3: Output Terminal Connections
44
Figure 3-7: MX30-1 / MX45-1 Output Wiring (Rear View)
45
Figure 3-8: MX30-3 / MX45-3 Output Wiring (Rear View)
46
Figure 3-9:MX60, MX60-MB, MX90 or MX90-MB Output Wiring (Rear View)
47
Figure 3-10: Two MX's in Clock and Lock Mode Output Wiring (Rear View)
48
Figure 3-11: MX135 or MX135-MB Output Wiring (Rear View)
50
Figure 3-12: Three MX's in Clock and Lock Mode - Output Wiring (Rear View)
51
Figure 3-13: MX180, MX225 or MX270 Output Wiring (Rear View)
53
Figure 3-14: Ship Kit Terminal Block Dimensions
54
Connectors - Rear Panel
55
Table 3-4: System Interface Connectors
56
Table 3-5: Analog Interface Connector
56
Table 3-6: BNC Connectors
57
Table 3-7: BNC Connectors
57
Table 3-8: External Sense Connector
57
Table 3-10: RS232C Connector Pin out - MX with RS232 but no USB
58
Figure 3-15: RS232C Cable for PC Connection Wiring Diagram - MX Without USB
59
Figure 3-16: USB Connector Pin Orientation
60
Table 3-11: USB Connector Pin out
60
Table 3-12: RJ45 LAN Connector Pin out
61
Figure 3-17: Emergency Switch (es Option) Shut off Inter Connect on -MB Systems
62
Figure 3-18: Multi-Cabinet DIP Switch Location and Setting
64
Multiple Cabinet Power Up/Down Procedures
65
Clock and Lock Configurations
66
Table 3-13: Clock and Lock Configuration Settings
66
Table 3-14: Clock and Lock Initialization Settings
67
Basic Initial Functional Test
68
Figure 3-19: Functional Test Setup
69
Remote Inhibit / Remote Shutdown
70
Table 3-15: Remote Inhibit Mode Settings
70
Figure 3-20: 7003-416-1 Output Junction Box
71
Junction Box Accessory
71
Figure 3-21: 7003-424-1 Output Noise Filter Box
72
Output Filter Box Accessory
72
Figure 3-22: 7003-426-1 Output Fuse Box
73
Fuse Box Accessory
73
Front Panel Operation
74
Tour of the Front Panel
74
Figure 4-1: Shuttle Knob
76
Figure 4-2: FUNCTION Keypad
77
Figure 4-3: Entering Values from the Decimal Keypad
79
Figure 4-4: Cursor up Key Movement
79
Figure 4-5: Cursor down Key Movement
80
Figure 4-6: Main Menu 1 Screen
80
Figure 4-7: Menu 1 through 3
81
Menu Structure
81
Figure 4-8: PROGRAM Menu
85
Figure 4-9: MEASUREMENTS Screen, Single Phase and Three Phase Modes
87
Figure 4-10: HARMONICS/TRACE ANALYSIS Screen
89
Figure 4-11: TRANSIENTS Menu
92
Figure 4-12: VOLTAGE SURGE/SAG SETUP Screen
93
Figure 4-13: VOLTAGE SWEEP/STEP SETUP Screen
95
Figure 4-14: FREQUENCY SWEEP/STEP SETUP Screen
97
Figure 4-15 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
98
Figure 4-16:START/VIEW TRANSIENT SEQUENCE Screen
99
Figure 4-17: WAVEFORMS Menu
100
Figure 4-18: APPLICATIONS Menu
103
Figure 4-19: SETUP REGISTERS Menu
104
Figure 4-20: UTILITY Menu
105
Figure 4-21: GPIB/RS232 SETUP Menu
108
Figure 4-22: VOLTAGE/CURRENT CONTROL SETUP Menu
109
Figure 4-23: INITIAL SETUP Menus
111
Figure 4-24: LIMIT SETUP Menu
113
Figure 4-25: CONFIGURATION SETUP Menus
114
Figure 4-26: OUTPUT IMPEDANCE Menu
116
Figure 4-27: MEASUREMENT CAL FACTORS Menu (Series I Only)
117
Figure 4-28: MEASUREMENT CAL FACTORS Menu (Series II Only)
117
Figure 4-29: OUTPUT CAL FACTORS Menu (Series I Only)
118
Figure 4-30: OUTPUT CAL FACTORS Menu (Series II Only)
118
Output Programming
119
Figure 4-31: Selecting a Waveform
121
Figure 4-32: Selecting Waveforms for Single Phase or All Phases
121
Waveform Management [3Pi Controller Only]
121
Figure 4-33: Custom Waveform Creation with GUI Program
122
Figure 4-34: Waveform Crest Factor Affects Max. Rms Voltage
124
Figure 4-35: Waveform Frequency Domain View Mode
125
Standard Measurements
126
Advanced Measurements [3Pi Controller Only]
128
Figure 4-36: Scrolling through Tabular FFT Data
129
Figure 4-37: Scrolling through Bar Chart FFT Data
129
Figure 4-38: Scrolling through Acquired Waveform Data
131
Figure 4-42: Pulse Transients
138
Figure 4-43: List Transients
139
Figure 4-44: Switching Waveforms in a Transient List
142
Figure 4-45: START/VIEW TRANSIENT SEQUENCE Menu
143
Figure 5-1: MX Series Functional Block Diagram
144
General
144
Overall Description
144
Principle of Operation
144
Controller Assembly
146
Figure 5-2: MX Series Detailed Block Diagram
148
Figure 5-3: Power Module Detailed Block Diagram
149
Current / Voltage Sensor Board
150
Low Voltage Power Supply
150
System Interface Board
150
Figure 5-4: Power Module Layout
151
Power Module
151
Figure 5-5: Amplifier Board Layout
153
Calibration
156
Recommended Calibration Equipment
156
Front Panel Calibration Screens
157
Figure 6-1: Calibration Setup MX45-1 (Rear View)
158
Figure 6-2: Calibration Setup MX30-3Pi, MX45-3Pi or MX30-3, MX45-3 (Rear View)
159
Figure 6-3: Current Measurement Calibration Setup (Rear View)
160
Routine Measurement Calibration
160
Table 6-1: Calibration Load Values
161
Table 6-2: Measurement Calibration Table
163
Figure 6-4: DC Offset AC Filter
164
Routine Output Calibration
164
Figure 6-5: -413 Option aux Generator Adjustments
169
Table 6-3: Output Calibration Table - MX Series I
170
Table 6-4: Output Calibration Table - MX Series II
170
Non-Routine Calibration
171
Table 6-5: Current Limit Calibration
173
Table 6-6: Programmable Z Adjustment Pots
175
Table 6-7: Formulas to Calculate R and L
175
Basic Operation
176
Cleaning
176
General
176
Service
176
Table 7-1: Basic Symptoms
176
Advanced Troubleshooting
178
Factory Assistance
180
Fuses
181
Table 7-2: MX Fuse Ratings
181
Firmware Updates
182
Table 7-3: Flash down Load Messages
184
Top Assembly Replaceable Parts
185
Table 8-1: Replaceable Parts
187
Table 8-2: Fuses
188
Introduction
189
Options
189
Option -HV: Additional AC Voltage Range
190
Option -160: RTCA/DO-160 Tests
191
Figure 9-1: Application Menu
192
Figure 9-2: DO160 Main Menu
193
Figure 9-3: Normal State
193
Table 9-1: Normal Voltage and Frequency Minimum
194
Table 9-2: Normal Voltage and Frequency Maximum
194
Table 9-3: Normal Voltage Unbalance
194
Figure 9-4: Voltage Modulation
195
Figure 9-5: Frequency Modulation
196
Figure 9-6: Power Interrupt
197
Figure 9-7: Power Interrupt for Group 2 and 3
198
Table 9-4: Normal Voltagesurge Sequence
198
Figure 9-8: Emergency Screen
199
Table 9-5: Normal Frequency Transient Sequence
199
Table 9-6: Normal Frequency Variation Sequence
199
Figure 9-9: Abnormal Screen
200
Table 9-7: Emergency Voltage and Frequency Minimum
200
Table 9-8: Emergency Voltage and Frequency Maximum
200
Table 9-9: Emergency Voltage Unbalance
200
Table 9-17: Phase Mapping
206
Table 9-18: IEC 61000-3-34 Table C.2
206
Figure 9-13: Application Menu
207
Figure 9-14: IEC1000-4-11 Menu
207
Figure 9-15: IEC Dips and Interrupts
208
Table 9-19: Dips and Interruptions Tests Performed During RUN ALL
208
Figure 9-16: Voltage Variation Screen
210
Table 9-20: Voltage Variations Test Performed During RUN ALL
210
Figure 9-17: en 61000-4-11 Voltage Variation Specification- Edition 1.0
211
Figure 9-18: en 61000-4-11 Voltage Variation Specification- Edition 2.0
211
Figure 9-19: IEC 61000-4-11 GUI Screen
212
Option -413: IEC 61000-4-13 Interharmonics Test
213
Figure 9-20: Application Setup Menus
214
Figure 9-21: IEC1000-4-13 Menu
214
Figure 9-22: IEC 1000-4-13 FCURVE
216
Figure 9-23: IEC 1000-4-13 OSWING
216
Figure 9-24: IEC 1000-4-13 SWEEP
217
Figure 9-25: IEC 1000-4-13 Harmonics
217
Figure 9-26: IEC 1000-4-13 INTERHARMONICS
218
Figure 9-27: IEC 61000-4-13 Meister Curve
218
Figure 9-28: IEC 61000-4-13 Test Flowchart Class 1 and 2
220
Figure 9-29:IEC 61000-4-13 Test Flowchart Class 3
221
Figure 9-30: MENU 2 SCREEN
223
Figure 9-31: INTERHARMONICS SCREEN
223
Option -704: Milstd704 Tests
224
Figure 9-32: Application Menu
226
Figure 9-33: MIL704 Menu
227
Figure 9-34: Steady State Menu
227
Figure 9-35: Transient Menu
229
Figure 9-36: Emergency Menu
230
Figure 9-37: Abnormal Screen
231
Figure 9-38: MIL704 DC Menu
232
Figure 9-39: Steady State DC
232
Figure 9-40: Transient Menu
233
Figure 9-41: Abnormal Test Screen
234
Figure 9-42: Emergency Test
235
Option -787: Boeing B787-0147 Test
236
Option -ABD: Airbus ABD0100.1.8 Test
236
Option -AMD: Airbus AMD24C Test
236
Figure 9-43: Application Screen
237
Figure 9-44: Watt-Hour Meter Screen
237
Figure 9-45: WH-Meter Screen with Function Active
237
Option -WHM: Watt Hour Measurement
237
Error Messages
239
Table 10-1: Error Messages
243
Index
244
Table 3-9: RS232 Connector Pin out - MX with RS232 and USB
58
Multiple Cabinet System Configurations (Incl. -MB)
63
Figure 4-39: SET VOLT Trigger Source Acquisition
133
Figure 4-40: Positive Trigger Delay (Post Trigger Data)
135
Figure 4-41: Negative Trigger Delay (Pre-Trigger Data)
136
Transient Programming
137
Table 9-10: Abnormal Voltage Minimum
201
Table 9-11: Abnormal Voltage Maximum
201
Table 9-12: Abnormal Frequency Transient
201
Figure 9-10: DO-160 DC Main Menu
202
Figure 9-11: Normal State
202
Table 9-13: Normal Voltage Minimum
202
Figure 9-12: Abnormal State
203
Table 9-14: Normal Voltage Maximum
203
Table 9-15: Voltage Surge
203
Table 9-16: Abnormal Voltage Surge
204
Option -411: IEC 61000-4-11 Voltage Dips and Interruptions
205
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