Bosch Rexroth VFC 3210 Manuals

Manuals and User Guides for Bosch Rexroth VFC 3210. We have 2 Bosch Rexroth VFC 3210 manuals available for free PDF download: Operating Instructions Manual, Quick Start Manual

Bosch Rexroth VFC 3210 Operating Instructions Manual (282 pages)

Frequency Converter

Brand: Bosch | Category: Media Converter | Size: 7.97 MB

Table of Contents
19
Safety Instructions for Electric Drives and Controls
29
Definitions of Terms
29
Explanation of Signal Words and the Safety Alert Symbol
31
General Information
32
Using the Safety Instructions and Passing Them on to Others
32
Requirements for Safe Use
32
Hazards by Improper Use
34
Instructions with Regard to Specific Dangers
35
Protection against Contact with Electrical Parts and Housings
35
Protective Extra-Low Voltage as Protection against Electric Shock
36
Protection against Dangerous Movements
36
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
38
Protection against Contact with Hot Parts
39
Protection During Handling and Mounting
39
Important Directions for Use
40
Appropriate Use
40
Inappropriate Use
40
Documentation Information
41
About this Documentation
41
Reference
41
Delivery and Storage
42
Product Identification
42
Packing Nameplate
42
Product Nameplate
43
Visual Inspection
44
Scope of Supply
44
Transport of the Components
45
Storage of the Components
45
Drive System Overview
46
Input
47
Output
47
V/F Control Performance
47
Frequency Converter Overview
47
Product Features
47
Main Functions
48
Communication
48
Operating Panel
48
Protection
49
Conditions
49
Technical Data
50
Electric Data
50
Derating of Electric Data
51
Maximum Length of Motor Cables
53
Frequency Converter Mounting
54
Installation Conditions
54
Heat Dissipation
55
Air Flow of Fans
56
Figures and Dimensions
57
Figures
57
Dimensions
58
Frequency Converter Wiring
59
Wiring Diagram
59
Cable Specifications
60
Power Cables
60
Control Cables
63
Terminals
64
Power Terminals
64
Power Terminals Figure
64
Main Circuit Wiring Step
65
Control Terminals
66
Electromagnetic Compatibility (EMC)
72
EMC Requirements
72
General Information
72
- The Electromagnetic Compatibility (EMC) or Electromagnetic Interference (EMI) Includes the Following Requirements
  72
Noise Immunity in the Drive System
72
Noise Emission of the Drive System
74
Ensuring the EMC Requirements
78
EMC Measures for Design and Installation
80
Rules for Design of Installations with Drive Controllers in Compli- Ance with EMC
80
EMC-Optimal Installation in Facility and Control Cabinet
82
Control Cabinet Mounting According to Interference Areas - Exem- Plary Arrangements
84
Design and Installation in Area a - Interference-Free Area of Control Cabinet
85
Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet
87
Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet
88
Ground Connections
89
Installing Signal Lines and Signal Cables
90
General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads
91
Operating Panel and Dust Cover
92
LED Panel
92
LED Display
92
LED Indicator
93
Operating Descriptions
94
Fast Access to Parameters with Button Combinations
95
Digit Shifting Function for Modification of Parameter Values
96
Quick Start
97
Checklist before Quick Start
97
Step 1: Check Application Conditions
97
Step 2: Check Mounting Conditions
97
Step 3: Check the Wiring
97
Quick Start Parameters
98
Control the Motor
99
Motor Parameters Auto-Tuning
100
Possible Errors During Quick Start and Respective Solutions
101
Restoring Parameters to Factory Defaults
101
Functions and Parameters
102
Basic Settings
102
Parameter Group Access Control
102
Parameter Initialization
103
Parameter Set Selection
104
Password Protection
106
Input and Output Terminals Configuration
107
Digital Input Configuration
107
Analog Input Configuration
109
Digital Output Configuration
111
Analog Output Configuration
113
Power Stage Configuration
115
Carrier Frequency Setting
115
Fan Maintenance Reminder
116
Basic Frequency Setting Sources
117
Function Description
117
Select the Frequency Setting Source
118
Acceleration and Deceleration Configuration
130
- Acceleration and Deceleration Time Configuration
  130
- Acceleration and Deceleration Curve Mode Configuration
  131
Output Frequency Limitation
133
- Direct Output Frequency Limitation
  133
- Behavior at Low Speed Running
  133
Frequency Setting Saving
134
Run- / Stop- / Direction Command Source
135
Function Description
135
Run Command Source
136
Direction Control
137
- Direction Control Via Operation Panel
  137
- Reverse Running Frequency
  137
- Direction Change Dead Time
  138
Start Behavior Setting
139
- Start Mode Selection
  139
- Start Directly
  139
- DC-Braking before Start
  140
- Start with Speed Capture
  141
- Automatic Start / Stop According to Setting Frequency
  142
Stop Behavior Setting
144
- Stop Mode Setting
  144
- DC-Braking During Deceleration to Stop
  145
- Overexcitation Braking
  147
- Automatic Voltage Stabilization
  147
Special Running Behaviors
148
Skip Frequency
148
Jog Function
149
2-Wire / 3-Wire Control (Forward / Stop, Reverse / Stop)
151
- 2-Wire Control Mode 1
  151
- 2-Wire Control Mode 2 (Forward / Reverse, Run / Stop)
  152
- 3-Wire Control Mode 1
  153
- 3-Wire Control Mode 2
  154
- 1-Wire Control
  154
Special Functions
155
Counter Function
155
Frequency Arrival
157
Frequency Level Detection
158
High Resolution Current Display
159
Simple PLC
160
Function Description
160
Set the Simple PLC Mode
161
Set Speed / Direction / Acceleration and Deceleration Time
162
Stop and Pause Simple PLC Control
164
Indication of Simple PLC Status
165
PID Control
167
Function Description
167
Selecting the Reference and Feedback
168
Control Loop Configuration
169
PID Regulation Mode Setting
170
PID Feedforward Control
171
PID Deactivation by Digital Input
172
PID Engineering Value Display
172
PID Status Indication
173
Sleep / Wake Function
174
Pump Protection Function
176
Protection Functions
178
Converter Protection
178
- Overload Pre-Warning
  178
- Stall Overvoltage Prevention
  179
- Stall Overcurrent Prevention
  180
- Phase Loss Protection
  182
- Analog Input Broken Wire Detection
  182
Reaction to External Error Signals
183
Motor Protection
185
Power Loss Ride-Through Mode
189
Motor Control
190
Expert Mode
190
Motor Parameterization
190
V/F Control
194
- V/F Curve Selection
  194
- User-Defined V/F Curve Configuration
  195
- Slip Compensation Factor Configuration
  197
- Torque Boost Setting
  198
- Optimization Functions for V/F Control
  201
Diagnosis
203
Display of LED Characters
203
Status Code
203
Warning Code
203
Error Code
204
Error 1 (OC-1): Overcurrent at Constant Speed
204
Error 2 (OC-2): Overcurrent During Acceleration
204
Error 3 (OC-3): Overcurrent During Deceleration
204
Error 4 (OE-1): Overvoltage at Constant Speed
205
Error 5 (OE-2): Overvoltage During Acceleration
205
Error 6 (OE-3): Overvoltage During Deceleration
205
Error 7 (OE-4): Overvoltage During Stop
206
Error 8 (UE-1): Undervoltage During Run
206
Error 9 (SC): Surge Current or Short Circuit
206
Error 10 (IPH.L): Input Phase Loss
206
Error 11 (OPH.L): Output Phase Loss
206
Error 12 (ESS-): Soft Start Error
207
Error 20 (OL -1): Converter Overload
207
Error 21 (OH): Converter over Temperature
207
Error 23 (FF): Fan Failure
208
Error 24 (Pdr): Pump Dry
208
Error 25 (Col -): Command Value Lost
208
Error 30 (OL -2): Motor Overload
208
Error 31 (Ot): Motor over Temperature
209
Error 32 (T-Er): Motor Parameter Tuning Error
209
Error 38 (Aibe): Analog Input Broken Wire Detection
209
Error 39 (EPS-): DC_IN Power Supply Error
209
Error 40 (Dir1): Forward Running Lock Error
209
Error 42 (E-St): Terminal Error Signal
210
Error 43 (FFE-): Firmware Version Mismatch
210
Error 44 (Rs-): Modbus Communication Error
210
Error 41 (Dir2): Reverse Running Lock Error
210
Error 45 (E.par): Parameter Settings Invalid
211
Error 48 (Ida-): Internal Communication Error
211
Error 49 (Idp-): Internal Parameter Error
211
Error 50 (Ide-): Converter Internal Error
211
Error 56 (Pref): Parameter Restore Error after Firmware Update
211
Error Handling
212
Restarting after Power Loss
212
Automatic Error Reset
213
Error Reset by Digital Input
213
Communication
215
Brief Introduction
215
Basic Communication Settings
215
Setting the Data Transmission Rate
215
Setting the Data Format
216
Setting the Local Address
216
Setting Command Signal Type
216
Communication Disruption and Response
217
Modbus Protocol
218
Protocol Description
218
- Brief Introduction
  218
- Transmission
  219
Modbus Interface
220
Modbus Function and Message Format
220
Communication Mapping Register Address Distribution
228
Modbus Communication Example
234
Special Notes
235
Communication Networking
236
- Networking
  236
- Recommendations on Networking
  236
Accessories
237
Optional Accessories
237
External EMC Filter
237
External EMC Filter Type
237
Technical Data
238
- Dimensions
  238
- Electric Data
  241
Maintenance
243
Safety Instructions
243
Daily Inspection
244
Periodic Inspection
245
Expired Replacement
246
Removable Components Maintenance
247
Construction Overview
247
Disassembly and Assembly of Fans
248
Service and Support
250
Environmental Protection and Disposal
251
Environmental Protection
251
Disposal
251
Appendix
253
Appendix I: Abbreviations
253
Appendix II: Type Coding
254
Frequency Converter Type Coding
254
External EMC Filter Type Coding
255
Engineering Software Type Coding
256
Appendix III: Parameter List
257
Terminology and Abbreviation in Parameter List
257
Group B: System Parameters
258
- B0: Basic System Parameters
  258
Group C: Power Parameters
259
- C0: Power Control Parameters
  259
- C1: Motor and System Parameters
  261
- C2: V/F Control Parameters
  262
Group E: Function Control Parameters
263
Group U: Panel Parameters
277
- U0: General Panel Parameters
  277
- U1: Seven-Segment Panel Parameters
  277
Group D0: Monitoring Parameters
278
Appendix IV: Certification
279

Bosch Rexroth VFC 3210 Quick Start Manual (56 pages)

Frequency Converter

Brand: Bosch | Category: Media Converter | Size: 2.85 MB

Table of Contents
3
1 Mechanical Installation

5
- Visual Check
  5
- Ambient Conditions
  5
- Installation Conditions
  6
- Figures and Dimensions
  7
- Figures
  7
- Dimensions
  8
2 Electric Installation

9
- Overview of Electric Connections
  9
- Cable Specifications
  10
- Power Connection
  10
- Control Signal Connection
  12
- Terminals
  13
- Power Terminals
  13
- Main Circuit Wiring Step
  14
- Control Terminals
  15
3 Start-Up

21
- LED Panel
  21
- LED Display
  21
- LED Indicator
  22
- Operating Descriptions
  23
- Start-Up Procedure
  24
- Checking before Power-On
  24
- Checking after Power-On
  24
- Checking Start-Up Parameters
  25
- Control the Motor
  26
- Parameter List
  27
- Terminology and Abbreviation in Parameter List
  27
- Group B: System Parameters
  27
- Group C: Power Parameters
  28
- Group E: Function Control Parameters
  32
- Group U: Panel Parameters
  47
- Group D0: Monitoring Parameters
  48

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Bosch Rexroth VFC 3210 Operating Instructions Manual (282 pages)

Table of Contents

Bosch Rexroth VFC 3210 Quick Start Manual (56 pages)

Table of Contents

1 Mechanical Installation

2 Electric Installation

3 Start-Up

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