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R 1150 R
BMW R 1150 R Manuals
Manuals and User Guides for BMW R 1150 R. We have
2
BMW R 1150 R manuals available for free PDF download: Repair Manual, Maintenance Manual
BMW R 1150 R Repair Manual (338 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 60.92 MB
Table of Contents
Tightening Torque Table of Operating Fluids
9
12 Engine Electrics
7
13 Fuel Preparation and Control
7
16 Fuel Tank and Lines
7
Table of Contents
9
18 Exhaust System
14
21 Clutch
14
23 Transmission
15
31 Front Fork
15
32 Steering
16
33 Rear Wheel Drive
16
36 Wheels and Tyres
18
46 Frame
18
51 Equipment
19
Table of Operating Fluids
20
Pre-Delivery Check
21
General View of Crated Motorcycle
23
Checking that Delivery Is Complete
24
Checking the Shipping Pallet for Damage
24
In Case of Damage in Germany
24
In Case of Damage in Importer Markets
24
Inspecting Motorcycle for Damage
24
Installing Remaining Items on Motorcycle
24
Unpacking the Motorcycle
24
Filling and Charging the Battery
25
Removing the Fuel Tank
25
Checking Engine Oil When Engine Is Cold, Topping up if Necessary
26
Checking Headlight Beam Angle, Adjusting if Necessary
27
Checking Tightness of Rear Wheel Studs
27
Checking Tyre Pressures
27
Final Cleaning
28
Final Inspection and Function Check
28
[Integral ABS] Performing Bleed Test with BMW Moditec
28
Handing over the Motorcycle
29
Maintenance
31
(Inspections I, II, III and IV)
35
Maintenance Interval Codes
35
[Integral ABS] Performing Bleed Test with BMW Moditec
35
(Inspections I, II, III and IV)
36
Changing Engine Oil, Replacing Oil Filter Element
36
(Inspections I, III and IV)
37
(Inspections III and IV) or at Least Every 2 Years
37
Changing the Transmission Oil
37
(Inspection III)
38
Replacing Fuel Filter
38
(Inspection III)
40
(Inspections III and IV)
40
Checking Battery Fluid Level and Topping up if Necessary; Cleaning and Greasing the Battery Terminals
40
Replacing Intake Air Filter Element
40
(Inspection III) Every 60,000 Km (36,000 Miles)
41
Replacing Poly-V-Belt
41
(Inspections II and III)
42
Front Brake
42
Rear Brake
42
[Without Integral ABS] Checking Brake Fluid Level
42
(Inspection III)
43
(Inspections II and III)
43
Checking Brake Pads and Discs for Wear/Replacing
43
Checking Brake System for Correct Operation and Freedom from Leaks; Repairing/Replacing if Necessary
43
Checking Front Brake Pad Wear
43
Front Brake
43
Rear Brake
43
[Integral ABS] Checking Brake Fluid Level
43
Checking Brake Disc Wear
44
Checking Rear Brake Pad Wear
44
Replacing Brake Pads, Front Brake
45
Replacing Brake Pads, Rear Brake
46
Change the Brake Fluid Annually (Inspection IV)
47
[Without Integral ABS] Bleeding/Changing Brake Fluid in Front System
47
[Without Integral ABS] Changing Brake Fluid and Bleeding the Brake System
47
[Without Integral ABS] Bleeding/Changing Brake Fluid in Rear System
48
Bleeding/Changing Brake Fluid in Front Wheel Circuit
50
Change Brake Fluid in Wheel Circuit Once a Year (Inspection IV)
50
[Integral ABS]
50
[Integral ABS] Changing/Bleeding Brake Fluid in Wheel Circuit
50
Bleeding/Changing Brake Fluid in Rear Wheel Circuit
54
[Integral ABS]
54
Bleeding/Changing Brake Fluid in Front Control Circuit
58
Change Brake Fluid in Control Circuit Every 2 Years (Inspection IV)
58
[Integral ABS]
58
[Integral ABS] Changing/Bleeding Brake Fluid in Control Circuit
58
Bleeding/Changing Brake Fluid in Rear Control Circuit
60
[Integral ABS]
60
(Inspections II and III)
61
Checking Clutch Operating Fluid Level
61
(Inspection IV) at Least Every 2 Years
62
Changing the Clutch Fluid
62
(Inspection III)
63
(Inspections I and III)
63
(Inspections I, II and III)
63
(Inspections I, II, III and IV)
63
Checking Function of Side Stand Contact Switch
63
Checking Rear Wheel Bearing Play by Tilting Wheel
63
Checking Swinging Arm Bearings, Adjusting if Necessary
63
Checking Tightness of Rear Wheel Studs
63
Checking/Replacing Spark Plugs
63
Greasing the Side Stand Pivot
63
(Inspections I, II and III)
64
Tightening Cylinder Heads
64
(Inspections I, II and III)
65
(Inspections I, II, III and IV)
67
Final Inspection with Road Safety and Functional Check
67
Road Safety Check59
67
Roadworthiness Check59
67
Engine
68
Technical Data
72
Cutaway Drawing of Engine
80
Lubricating-Oil Circuit
81
Cooling-Oil Circuit
82
Removing and Installing Engine
83
Removing Engine
83
Installing Auxiliary Frame (Raising Frame Unit Clear of Engine)
85
Removing Auxiliary Frame (Lowering Frame Unit Onto Engine)
86
Disassembling Engine
87
Firing TDC
89
Removing and Installing Chain Tensioner
90
Removing and Installing Valve Gear Carrier
91
Disassembling and Assembling Valve Gear Carrier
92
Removing Cylinder Head
94
Disassembling, Checking, Repairing and Reassembling Cylinder Head
95
Removing and Installing Valves
95
Removing Valve Stem Seals
95
Checking and Repairing Cylinder Head
96
Checking Valve Guide for Wear
96
Checking Valves for Wear
96
Remachining Valve Seat
96
Replacing Valve Guides
97
Installing Valve and Valve Stem Seal
98
Removing and Disassembling Piston
99
Removing Cylinder Barrel
99
Assembling Pistons
100
Checking Pistons and Cylinders
100
Removing and Installing Conrods
101
Removing Alternator Mount Cover
102
Removing and Installing Alternator Mount Cover with Engine Installed
102
Replacing Radial Shaft Seal in Alternator Mount Cover
102
Removing Auxiliary Shaft Drive
103
Removing Oil Pump
104
Removing Radial Shaft Seal from Crankshaft with Engine Installed
105
Disassembling Crankcase
106
Removing Crankshaft, Auxiliary Shaft and Timing Chain Tensioning and Slide Rails
108
Checking Conrods
109
Removing and Installing Oil Intake Strainers
109
Removing and Installing Oil Thermostat
109
Removing Conrods
109
Measuring Crankshaft Bearing Play
110
Installing Main Bearings
111
Measuring End Float
111
Measuring Big-End Bearing Play
112
Assembling Engine
113
Installing Conrods
113
Installing Auxiliary Shaft/Timing Chains
114
Installing Crankshaft
114
Assembling Engine Block
115
Installing Radial Shaft Seals on Crankshaft
118
Installing Clutch Housing
119
Installing Oil Pump
120
Installing Auxiliary Shaft Drive
121
Installing Piston
122
Installing Cylinder
123
Installing Cylinder Head
124
Adjusting Valve Clearances
125
Adjustment Specification
126
Installing Right Cylinder Head
126
Adjustment Specification
127
Installing Left Cylinder Head
127
Installing Alternator Mount Cover
129
Installing Magnetic Gate/Belt Pulley
129
Installing Alternator
131
Installing Engine
132
Engine Electrics
133
Technical Data
135
Removing and Installing Coil and Ignition Lead
137
Poly-V Belt Adjusting Procedure
138
Removing and Installing Alternator
138
Checking Alternator
139
Disassembling/Assembling Alternator
139
Removing and Installing Starter Motor
140
Checking Starter Motor
141
Checking Starter Relay
141
Disassembling/Assembling Starter Motor
141
Replacing Carbon Brushes
141
Removing and Installing Magnetic Gate
142
Timing the Ignition
143
Fuel Tank and Lines
151
Technical Data
153
Removing and Installing Fuel Tank
155
Removing and Installing Roll-Over Valve
156
Removing and Installing Fuel Distributor and Pressure Regulator
157
Removing and Installing Fuel Filter
157
Removing and Installing Fuel Filter and Fuel Pump
157
Removing/Installing Fuel Pump
157
Clutch
162
Removing and Installing Clutch
166
Removing Clutch from Vehicle
166
Installing Clutch
168
Installing Clutch in Engine
168
Installing Clutch in Vehicle
168
Removing Clutch from Engine
168
Removing and Installing Clutch Hydraulic Line
169
Gearbox
171
Technical Data
173
Gearbox - Sectional Drawing
175
Removing and Installing Gear-Shift Lever
177
Removing and Installing Gearbox
177
Replacing Shaft Sealing Rings in Gearbox Housing and Gearbox Cover
179
Disassembling Gearbox
181
Removing Gearbox Housing
181
Disassembling/Assembling Selector Shaft
182
Removing Selector Drum
182
Removing Gearbox Shafts
183
Replacing Grooved Ball Bearings of Intermediate Shaft
183
Disassembling and Assembling Input Shaft
184
Disassembling Input Shaft
184
Assembling Input Shaft/Checking and Adjusting End Float of Spring Cluster
185
Disassembling and Assembling Output Shaft
186
Disassembling Output Shaft
186
Assembling Output Shaft
187
Checking End Float
188
Checking and Adjusting Fully Assembled Length of Gearbox Shafts and Selector Drum
189
Checking and Adjusting Fully-Assembled Length of Intermediate Shaft
189
Shimming Selector Shaft
193
Front Forks
198
Technical Data
200
Fork Without Fork Bridge
202
Removing and Installing Telescopic
202
Removing and Installing Telescopic Fork
202
Removing and Installing Fork Bridge
203
Removing and Installing Angular-Contact Ball Bearing
204
Removing and Installing Pot-Type Joints
204
Checking Friction at Ball Joint/Angular-Contact Ball Bearing
205
Removing and Installing Ball Joint in Slider Tube Bridge
205
Assembly Specification for Telescopic Fork
206
Assembling Telescopic Fork
207
Disassembling and Assembling Telescopic Fork
207
Disassembling Telescopic Fork
207
Checking Runout of Fixed Tube
208
Checking Runout of Slider Tube
208
Examining Slider Tube Bridge and Fork Bridge
208
Measuring Telescopic Forks
208
Disassembling/Assembling Leading Link
209
Removing and Installing Leading Link
209
Measuring the Leading Link
210
Removing and Installing Front Spring Strut
210
Steering
211
Technical Data
213
Removing and Installing Left Handlebar Fitting
215
Removing and Installing Right Handlebar Fitting
216
Removing and Installing Brake Piston in Handlebar Fitting
217
Removing and Installing Clutch Piston in Handlebar Fitting
218
Adjusting Blow-By Clearance at Handlebar Fitting for Brake/Clutch
219
Handlebar Fitting, Brake
219
Handlebar Fitting, Clutch
219
Removing and Installing Handlebars
220
Removing and Installing Bowden-Cable Divider, Bowden Cable for Throttle
221
Rear Wheel Drive
223
Technical Data
225
Removing and Installing Taper Roller Bearing in Rear Wheel Drive
227
Removing Rear Wheel Drive
227
Removing, Disassembling, Reassembling and Installing Rear Wheel Drive
227
Removing Input Bevel Pinion
228
Disassembling Input Bevel Pinion
229
Assembling Input Bevel Pinion
230
Installing Input Bevel Pinion
231
Assembling and Installing Crown Wheel
234
Shimming Input Bevel Pinion and Crown Wheel
235
Checking Tooth Contact Pattern
236
Checking and Adjusting Backlash
237
Installing Housing Cover
238
Installing Sliding Element
238
Shimming Housing Cover
238
Installing Rear Wheel Drive
239
Removing and Installing Spring Strut
240
Brakes
244
Technical Data
246
Removing and Refitting Front Brake Caliper
247
Disassembling and Assembling Front Brake Caliper
248
Removing and Refitting Rear Brake Caliper
249
Assembling Rear Brake Caliper
250
Disassembling and Assembling Rear Brake Caliper
250
Dismantling Rear Brake Caliper
250
Removing and Refitting Front Brake Discs
251
Removing and Refitting Rear Brake Disc
251
[Integral ABS] Removing and Refitting Front ABS Sensor
252
[Integral ABS] Removing and Refitting Rear ABS Sensor
253
Removing and Refitting Brake Master Cylinder
254
Removing and Refitting Footbrake Lever
254
Removing and Refitting Brake Piston in Handlebar Fitting
255
Removing the ABS Pressure Modulator
256
Removing/Installing the ABS Pressure Modulator
256
Installing the ABS Pressure Modulator
257
Bleeding Front Wheel Circuit
258
Bleeding Wheel Circuits
258
[Integral ABS] Draining Brake System
258
Filling Control Circuits
261
Filling the Front Control Circuit
261
[Integral ABS] Filling the Brake System
261
Filling the Rear Control Circuit
263
Filling the Front Wheel Circuit
264
Filling Wheel Circuits
264
Front Wheel Circuit Reservoir Filling Instructions
265
Filling Rear Wheel Circuit
266
Reading Fault Code Memory with BMW Moditec
267
Rear Wheel Circuit Filling Instructions
267
[Integral ABS]
267
Frame
282
Overall View, Frame
286
Removing and Installing Main (Centre) Stand
287
Removing and Installing Front Mudguard
289
Removing and Installing Luggage Rack/Case Holder
290
Removing and Installing Rear Side Panels
291
Removing and Installing Rear Trim
292
Removing and Installing Rear Mudguard and Rear Carrier
293
Removing and Installing Rear Footrest Plate
296
Removing and Installing Frame
297
Checking Running Gear
300
Disassembling/Assembling Central Electrical Equipment Box
314
Removing and Installing Central Electrical Equipment Box
314
Fuse Assignments
315
Relay Positions/Fuse Assignments (Central Electrical Equipment Box)
315
Wiring-Harness Routing, Frame [Integral ABS]
316
Wiring-Harness Routing/Connection in Central Electrical Equipment Box
319
Wiring-Harness Routing
322
Front
326
Wiring Harness
326
Removing and Installing Battery Holder
327
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BMW R 1150 R Maintenance Manual (95 pages)
Integral ABS
Brand:
BMW
| Category:
Motorcycle
| Size: 18.31 MB
Table of Contents
00 Tightening Torque Table of Operating Fluids
6
Table of Contents
6
Tightening Torque
8
11 Engine
8
12 Engine Electrics
10
13 Fuel Preparation and Control
10
16 Fuel Tank and Lines
10
18 Exhaust System
11
21 Clutch
11
23 Transmission
12
31 Front Fork
12
32 Steering
13
33 Rear Wheel Drive
13
Brakes
14
36 Wheels and Tyres
15
46 Frame
15
51 Equipment
16
Table of Operating Fluids
17
00 Pre-Delivery Check
18
General View of Crated Motorcycle
20
Checking that Delivery Is Complete
21
Checking the Shipping Pallet for Damage
21
In Case of Damage in Germany
21
In Case of Damage in Importer Markets
21
Inspecting Motorcycle for Damage
21
Installing Remaining Items on Motorcycle
21
Unpacking the Motorcycle
21
Filling and Charging the Battery
22
Removing the Fuel Tank
22
Checking Engine Oil When Engine Is Cold, Topping up if Necessary
23
Checking Headlight Beam Angle, Adjusting if Necessary
24
Checking Tightness of Rear Wheel Studs
24
Checking Tyre Pressures
24
Final Cleaning
25
Final Inspection and Function Check
25
[Integral ABS] Performing Bleed Test with BMW Moditec
25
Handing over the Motorcycle
26
00 Maintenance
28
[Integral ABS] Performing Bleed Test with BMW Moditec
32
Key to Maintenance Intervals
32
(Inspections I, II, III and IV)
32
Changing Engine Oil, Replacing Oil Filter Element
33
(Inspections I, II, III and IV)
33
Changing the Transmission Oil
34
(Inspections III and IV) or at Least Every 2 Years
34
Changing the Oil in the Rear Wheel Drive
34
(Inspections I, III and IV)
34
Replacing Fuel Filter
35
(Inspection III)
35
20,000 Km (12,000 Miles)
35
Checking Battery Fluid Level and Topping up if Necessary; Cleaning and Greasing the Battery Terminals
37
(Inspections III and IV)
37
Replacing Intake Air Filter Element
37
(Inspection III)
37
Replacing Poly-V Belt
38
(Inspection III) Every 60,000 Km (36,000 Miles)
38
[Without Integral ABS] Checking Brake Fluid Level
39
(Inspections II and III)
39
Front Brake
39
Rear Brake
39
(Inspection III)
40
(Inspections II and III)
40
Front Brake
40
Rear Brake
40
Checking Brake Pads and Discs for Wear/Replacing
40
Checking Front Brake Pad Wear
40
Checking Rear Brake Pad Wear
41
Checking Brake Disc Wear
41
Replacing Brake Pads, Front Brake
42
Replacing Brake Pads, Rear Brake
43
[Integral ABS] Checking Brake Fluid Level
40
Checking Brake System for Correct Operation and Freedom from Leaks; Repairing/Replacing if Necessary
40
[Without Integral ABS] Changing Brake Fluid and Bleeding the Brake System
44
Change the Brake Fluid Annually (Inspection IV)
44
[Without Integral ABS] Bleeding/Changing Brake Fluid in Front System
44
[Without Integral ABS] Bleeding/Changing Brake Fluid in Rear System
45
[Integral ABS] Changing/Bleeding Brake Fluid in Wheel Circuit
47
Change Brake Fluid in Wheel Circuit Once a Year (Inspection IV)
47
[Integral ABS]
47
Bleeding/Changing Brake Fluid in Front Wheel Circuit
47
[Integral ABS]
51
[Integral ABS] Changing/Bleeding Brake Fluid in Control Circuit
55
Change Brake Fluid in Control Circuit Every 2 Years (Inspection IV)
55
[Integral ABS]
55
Bleeding/Changing Brake Fluid in Front Control Circuit
55
[Integral ABS]
57
Bleeding/Changing Brake Fluid in Rear Control Circuit
57
Checking Clutch Operating Fluid Level
58
(Inspections II and III)
58
Changing the Clutch Fluid
59
(Inspection IV) at Least Every 2 Years
59
Checking Swinging Arm Bearings, Adjusting if Necessary
60
(Inspections I and III)
60
Greasing the Side Stand Pivot
60
(Inspections I, II and III)
60
Checking Rear Wheel Bearing Play by Tilting Wheel
60
(Inspection III)
60
Checking Tightness of Rear Wheel Studs
60
Checking Function of Side Stand Contact Switch
60
(Inspections I, II, III and IV)
60
(Inspection II) Check/(Inspection III) Replace
60
(Inspections I, II and III)
61
Checking Throttle Cable Freedom of Movement, Checking for Chafes and Kinks, Replacing if Necessary, Checking Throttle Cable Play Checking/Adjusting Idle Speed and Throttle Valve Synchronization
62
(Inspections I, II and III)
62
Final Inspection with Road Safety and Functional Check
64
(Inspections I, II, III and IV)
64
Road Safety Check
64
Roadworthiness Check
64
34 Brakes
66
Technical Data
68
Removing and Refitting Front Brake Caliper
69
Removing and Refitting Rear Brake Caliper
71
Disassembling and Assembling Rear Brake Caliper
72
Dismantling Rear Brake Caliper
72
Assembling Rear Brake Caliper
72
Removing and Refitting Front Brake Discs
73
Removing and Refitting Rear Brake Disc
73
[Integral ABS] Removing and Refitting Front ABS Sensor
74
[Integral ABS] Removing and Refitting Rear ABS Sensor
75
Removing and Refitting Brake Master Cylinder
76
Removing and Refitting Footbrake Lever
76
Removing/Installing the ABS Pressure Modulator
78
Removing the ABS Pressure Modulator
78
Installing the ABS Pressure Modulator
79
[Integral ABS] Draining Brake System
80
Bleeding Wheel Circuits
80
Bleeding Front Wheel Circuit
80
Bleeding Rear Wheel Circuit
81
Bleeding Control Circuits
82
Bleeding Front Control Circuit
82
Bleeding Rear Control Circuit
82
[Integral ABS] Filling the Brake System
83
Filling Control Circuits
83
Filling the Front Control Circuit
83
Filling the Rear Control Circuit
85
Filling Wheel Circuits
86
Filling the Front Wheel Circuit
86
Front Wheel Circuit Reservoir Filling Instructions
87
Filling Rear Wheel Circuit
88
Rear Wheel Circuit Filling Instructions
89
[Integral ABS]
89
Reading Fault Code Memory with BMW Moditec
89
Performing a Bleed Test with BMW Moditec
89
[Integral ABS]
90
Removing/Installing Wheel Circuit Reservoir Bleed Lines
90
Removing/Installing Brake Lines
91
[Integral ABS] Removing/Installing Brake Lines
91
Removing and Refitting Front Brake Line
93
Removing and Refitting Rear Brake Line
94
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