Big Joe PDSR 30 Manuals

Big Joe PDSR 30 Manuals

Manuals and User Guides for Big Joe PDSR 30. We have 1 Big Joe PDSR 30 manual available for free PDF download: Installation, Operation, Maintenance & Repair Parts

Big Joe PDSR 30 Installation, Operation, Maintenance & Repair Parts

Big Joe PDSR 30 Installation, Operation, Maintenance & Repair Parts (172 pages)

POWER DRIVE REACH LIFT TRUCK

Brand: Big Joe | Category: Trucks | Size: 6.16 MB

Table of Contents

Table of Contents
3
Section 1 DESCRIPTION

5
- Introduction
  5
- General Description
  5
- Safety Features
  6
2 Operation

9
- General
  9
- Operating Precautions
  9
- Before Operation
  10
- General Control Operation
  12
- Driving and Stopping Procedures
  12
- 2-5.1 Stopping
  12
- Belly-Button Switch
  13
- Steering Arm Gas Spring
  13
- Lift and Lower Controls
  13
- Loading and Unloading
  13
- Parking
  13
3 Planned Maintenance

15
- General
  15
- Monthly and Quarterly Checks
  15
- Battery Care
  15
- 3-3.2 Safety Rules
  16
- 3-3.3 Battery Care and Charging
  16
- 3-3.4 Battery Cleaning
  16
- Charging Batteries
  17
- Lubrication
  17
- Lift Chain Maintenance
  17
4 Troubleshooting

19
- General
  19
- Controller Troubleshooting
  22
- 4-2.1 Zapi Handset (Optional)
  22
- 4-2.2 Fault Detection
  22
- 4-2.3 Testing Truck Operation
  22
- 4-2.4 Settings and Adjustments
  23
5 Operating Control System

37
- Control Head
  37
- 5-1.1 Cap Assembly Removal
  37
- 5-1.2 Cap Assembly Installation
  37
- 5-1.3 Control Head Removal
  37
- 5-1.4 Control Head Installation
  37
- 5-1.5 Potentiometer Replacement
  37
- Belly-Button Switch Replacement
  37
- 5-1.7 Horn Switch Replacement
  40
- 5-1.8 Lift and Lower Switch Replacement
  40
- Compartment Covers
  40
- 5-2.1 Removal
  40
- Installation
  40
Section 5-3 STEERING ARM

40
- Return Spring Replacement
  40
- Steering Arm Removal
  40
- Steering Arm Installation
  40
6 Brake Servicing

41
- Brakes
  41
- 6-1.2 Stopping Distance Adjustment
  41
- 6-1.3 Brake Assembly Replacement
  41
7 Driving System

43
- Drive Wheel
  43
- Transmission
  43
- Steering Motor
  43
- Load Wheel
  43
- 7-4.1 Removal
  43
- 7-4.2 Repair
  43
- 7-4.3 Load Wheel Installation
  44
8 Elevation System Servicing

45
- General
  45
- Lift Chain Length Adjustment
  45
- Lift Chain Wear Inspection
  46
- Lift Chain Replacement
  46
- 8-4.1 Telescopic
  46
- 8-4.2 Trimast Free Lift Chain
  48
- Trimast Secondary Lift Chain
  48
- Lift Cylinders
  48
9 Hydraulic System Servicing

51
- Lines and Fittings
  51
- Hydraulic Pump, Motor and Reservoir
  56
- 9-2.1 Removal
  56
- 9-2.2 Disassembly and Reassembly
  56
- 9-2.3 Installation
  56
- 9-2.4 Lift Cylinder (Telescopic)
  57
- 9-2.4.1 Removal
  57
- 9-2.4.2 Repair
  57
- 9-2.4.3 Installation
  57
- 9-2.5 Lift Cylinder (Trimast Free Lift)
  58
- 9-2.5.1 Removal
  58
- 9-2.5.2 Repair
  58
- 9-2.5.3 Installation
  59
- Lift Cylinder (Trimast Secondary)
  59
- 9-2.6.1 Removal
  59
- 9-2.6.2 Repair
  59
- 9-2.6.3 Installation
  60
- 9-2.7 Reach Cylinder
  60
- 9-2.7.1 Removal
  60
- 9-2.7.2 Repair
  60
- 9-2.7.3 Installation
  64
- 9-2.8 Tilt Cylinder
  64
- 9-2.8.1 Removal
  64
- 9-2.8.2 Repair
  64
- 9-2.8.3 Installation
  67
10 Electrical Components

69
- Electrical Control Panel
  69
- 10-1.1 Maintenance
  69
- 10-1.2 Cleaning
  69
- 10-1.3 Panel Removal
  69
- 10-1.4 Panel Disassembly
  69
- 10-1.5 Panel Installation
  69
- Horn Replacement
  69
  - Pump Motor
    73
  - Drive Motor
    73
  - Deadman Switch
    73
11 Optional Equipment

75
- Load Backrest
  75
12 Illustrated Parts Breakdown

77

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