User Manuals: Basler DGC-500 Replacement Controller

User Manuals: Basler DGC-500 Replacement Controller

Manuals and User Guides for Basler DGC-500 Replacement Controller. We have 1 Basler DGC-500 Replacement Controller manual available for free PDF download: Instruction Manual

Basler DGC-500 Instruction Manual

Basler DGC-500 Instruction Manual (154 pages)

DIGITAL GENSET CONTROLLER

Brand: Basler | Category: Controller | Size: 6.91 MB

Table of Contents

Table of Contents

9
- Section 1 • General Information
  13
- Figure 1-1. Style Number Identification Chart
  14
  - Style and Part Numbers
    14
  - Specifications
    15
    
    Current Sensing
    15
    
    Voltage Sensing
    15
    
    Frequency
    15
    
    Engine System Inputs
    16
    
    Calculated Data
    16
    
    Generator Protection Functions
    16
    
    Output Contacts
    17
    
    Horn Output
    17
    
    Communication Interface
    17
    
    Environment
    18
    
    Type Tests
    18
    
    UL Recognition
    18
    
    CSA Certification
    18
    
    NFPA Compliance
    19
    
    Physical
    19
- Part Numbers
  14
Section 2 • Human-Machine Interface

21
- Section 2 • Human-Machine Interface
  23
  - Front Panel
    23
  - Rear Panel
    24
  - Table 2-1. Front Panel HMI Descriptions
    24
  - Table 2-2. Rear Panel HMI Descriptions
    26
Section 3 • Functional Description

29
- Dgc-500 Function Blocks
  31
  - Power Supply
    31
  - Microprocessor
    31
  - Voltage Sensing Inputs
    32
  - Current Sensing Inputs
    32
  - Transducer Inputs
    32
  - Speed Signal Inputs
    33
  - Contact Input Circuitry
    33
  - Front Panel HMI
    33
  - Remote Display Panel
    34
  - RS-232 Communication Port
    34
  - SAE J1939 Interface (Optional)
    34
  - Horn Output
    37
  - Output Contacts
    37
- Introduction
  31
- Section 3 • Functional Description
  31
- Software Operation
  38
  - Power-Up Sequence
    38
  - Cranking
    38
  - Pre-Alarms
    39
  - Alarms
    40
  - Real-Time Clock
    41
  - Generator Run Statistics
    42
  - Event Log
    42
  - Generator Protection
    42
- Display Operation
  44
  - Normal Mode
    44
  - Alternate Mode
    44
  - ECU Parameters Mode
    46
  - Menu Mode
    49
  - Changing Settings
    55
  - Setting the Real-Time Clock at the Front Panel
    55
  - Key Code
    55
  - Front Panel Adjustable Parameters
    56
- Engine Control Unit (Ecu) Support
  56
  - Enabling ECU Support
    56
  - ECU Constraints
    56
  - Alarms and Pre-Alarms
    57
  - Fuel Solenoid Relay
    57
  - Display Values (ECU Support Enabled)
    57
  - Ecus with an External Fuel Solenoid
    58
- State Machines
  58
  - System Configuration
    58
  - Operating States
    58
  - State Transitions
    59
  - Normal Program Control
    59
  - ECU Power Support Program Control
    59
  - Initial State - Power Up/Reset
    60
  - Ready State
    61
  - Pulsing State
    62
  - Connecting State
    62
  - Pre-Start State
    62
  - Cranking State
    63
  - Resting State
    63
Section 4 • Bestcoms Software

67
- Table of Contents
  67
  - Section 4 • Bestcoms Software
    67
  - Installation
    69
    
    Installing DGC-500 BESTCOMS
    69
    
    Connecting the DGC-500 and PC
    69
  - Introduction
    69
  - Section 4 • Bestcoms Software
    69
  - Starting Bestcoms
    69
    
    Establishing Communication
    70
  - Changing Settings
    70
  - Sending and Receiving Settings
    71
    
    Sending Settings
    71
    
    Receiving Settings
    71
  - Setting Definitions
    71
    
    Sensing Transformers
    71
    
    Pre-Alarms
    72
    
    Alarms
    75
    
    Engine Cranking
    77
    
    System
    78
    
    Programmable Inputs and Outputs
    80
    
    Generator Protection
    82
  - Real-Time Clock
    87
  - Programmable Senders
    88
    
    Fuel Level Type
    89
  - Run Statistics
    89
  - Event Log
    90
  - Settings Files
    91
    
    Printing Settings Files
    91
    
    New Settings File
    91
    
    Saving Settings Files
    91
    
    Opening Settings Files
    92
  - Engine Control Unit (Ecu) Interface
    92
  - Rs-232 Configuration
    92
  - Password Protection
    93
    
    Changing Passwords
    93
  - Terminating Communication
    93
  - Embedded Firmware
    94
    
    Updating the Firmware
    94
Section 5 • Installation

97
- General
  99
- Hardware
  99
- Mounting
  99
  - DGC-500 Isolator Kit
    100
- Section 5 • Installation
  99
- Connections
  101
  - DGC-500 Terminations
    101
  - Serial Communication Port
    101
  - CAN Connections
    102
  - DGC-500 Connections for Typical Applications
    103
  - Volvo Penta EDC III Applications
    108
  - Special Contact Sensing Input Considerations
    113
- Calibration
  113
  - Equipment Required
    113
  - Entering Calibration Mode
    114
  - Calibration Procedure
    114
- Section 6 • Maintenance and Troubleshooting
  117
- Appendix A • Time Overcurrent Characteristic Curves
  
  121
- Appendix B • Parameters and Settings
  
  143
- Appendix C • Settings Record
  
  147

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