Atlas Copco SMARTROC D65 TIER 4 FINAL Manuals

Atlas Copco SMARTROC D65 TIER 4 FINAL Manuals

Manuals and User Guides for Atlas Copco SMARTROC D65 TIER 4 FINAL. We have 1 Atlas Copco SMARTROC D65 TIER 4 FINAL manual available for free PDF download: Maintenance Manual

Atlas Copco SMARTROC D65 TIER 4 FINAL Maintenance Manual

Atlas Copco SMARTROC D65 TIER 4 FINAL Maintenance Manual (220 pages)

Brand: Atlas Copco | Category: Industrial Equipment | Size: 9.29 MB

Table of Contents

1 Reference

3
- Table of Contents
  5
2 General

11
- Safety
  11
- Target Group and Objective
  11
- Contact Details
  11
- Signs for Outsourced Components
  16
- Dismantling and Assembly
  16
- Long-Term Storage
  16
- Scaling
  17
- Tightening Torque in Bolted Joints
  17
- Work on Painted Surfaces
  18
- Welding
  18
- Welding CAN BUS
  19
- Diagnostics
  20
- Battery
  20
- Environmental Considerations Regarding Batteries
  20
- Charging the Battery
  20
- Starting with an Auxiliary Battery
  22
- Steel Ropes
  23
- Scrapping Guidelines for Steel Cables
  23
- Air Conditioning
  29
- Safety
  29
- Environmental Issues When Handling Refrigerant
  29
- Changing Air Filter
  29
- Diagnostics
  30
3 Transport Instructions

33
4 Hardware RCS

39
- Display, Application and CCI Module
  39
- Connections
  39
- Pin Configurations
  40
- LED Functions
  40
- Resolver Module
  41
- Connections
  41
- Pin Configurations
  41
- LED Functions
  42
- I/O Module
  43
- Connections
  43
- Pin Configurations
  44
- LED Functions
  44
- Operator Panel
  46
- Connections
  46
- Decoder, Operator Panel
  47
- Connections
  47
- Pin Configurations X1 - X6
  47
- LED Functions
  48
- Pin Configurations X8 - X9
  48
5 RCS Drilling System

49
- Drill System
  49
- Rcs
  49
- Logging in
  51
- Overview of Menus
  52
- Menu Structure
  52
- Settings
  54
- General and Specific Settings
  54
- Parameters
  55
- Actuations
  56
- Direct Selection Menus
  57
- Direct Selection Menu F1
  57
- Direct Selection Menu F2
  59
- Direct Selection Menu F3
  62
- Direct Selection Menu F4
  63
- Direct Selection Menu F5
  64
- System
  66
- Menu System
  66
- System - Modules
  67
- System - Levers
  70
- System - Monitors
  72
- System - Administration
  73
- Loading New Software
  74
- System - Engine Status
  77
- System - Service Interval
  78
- System - Configuration
  79
- System - Rig Options
  80
- Logging
  81
- Logging Menu
  81
- Positioning
  88
- Positioning Menu
  88
- Drilling
  95
- Menu Drilling
  95
- Rig
  112
- Rig Menu
  112
- Rhs
  122
- RHS Menu
  122
6 Hydraulic Systems

135
- Environmental Considerations When Handling Oil
  135
- General
  135
- Repairing Hydraulic Components
  136
- Replacement of Hydraulic Hoses
  136
- Hydraulic Workshops
  137
- Filter
  137
- Return Oil Filter
  137
- Breather Filter
  138
7 Feeder

141
- Feeder Chain Tension
  141
- Feeder Chain Tension
  142
- Tension of Hoses on the Hose Drum
  142
- Climbing Chain
  143
- Lubricating the Sprocket Wheel and Checking the Climbing Chain Cover
  143
- Bearing Unit and Checking the Chain Guide
  144
- Replacing the Bearing Unit (Chain Feed)
  144
- Protective Plates
  145
- Checking for Wear on the Sprockets
  145
- Sealing Disc
  146
- Replacing the Slide Pieces in the Holder
  146
- Replacement of Slide Bars
  147
- Lubricating the Feeder
  148
8 Track Frames

149
- Stretching the Crawler Tracks
  149
- Check Torques
  150
- Check for Wear
  151
- Procedures
  151
- Check for Wear on the Track Rollers
  151
- Check for Wear on the Limberoller
  151
- Check for Wear on the Front Wheel
  152
- Check for Wear on the Track Shoe
  153
- Check for Wear on the Link and Bushing
  153
- Check for Wear on the Chain
  154
9 Dust Collector (DCT)

155
10 Radiator

159
- Environmental Issues When Handling Coolant
  159
- Coolant
  159
11 Diesel Engine

161
- Safety
  161
- Environmental Issues When Handling Oil
  161
- Oil for the Diesel Motor
  161
- Maintenance of Components
  162
- Air Filter for Engine and Compressor, Service Intervals
  162
- Air Filter for Engine and Compressor, Maintenance
  163
- Fuel System
  164
- Environmental Issues When Handling Fuel
  166
- Fuel Tank Brackets
  166
- Draining the Fuel Tank
  167
- Drive Belt
  167
- For Further Instructions, See Separate Instructions for the Diesel Engine
  169
12 Compressor and Air System

171
- Safety
  171
- Compressor Description
  171
- Maintenance
  174
- Draining the Condensate in the Pressure Tank
  174
- Draining the Water Separator Filter
  175
- Replacing the Filter Element in the Water Separator Filter
  175
- Checking the Oil Level
  175
- Changing Oil and Oil Filter
  176
- Changing to New Type of Oil
  177
- Cleaning the Oil Cooler
  179
- Test Pressurising the Safety Valve
  179
- Checking the Pressure Sensor B456
  180
- Checking the Start Protection
  180
- Checking the Minimum Charge Pressure
  180
- Control System
  180
- System Description
  180
- Setting the Percussion Pressure
  181
13 Oil and Fuel

183
- Environmental Issues When Handling Fuel
  183
- Filling Fuel
  183
- DEF (Diesel Exhaust Fluid)
  184
- Filling DEF (Diesel Exhaust Fluid)
  184
- Storing DEF (Diesel Exhaust Fluid)
  184
- Environmental Considerations When Handling Oil
  185
- Compressor Oil
  185
- Oil Sampling
  186
- Hydraulic Oil
  186
- Lubrication
  187
- For Engine Oil and Fuel, See Chapter "Diesel Engine
  188
- Draining the Fluids
  188
- Draining DEF (Diesel Exhaust Fluid)
  189
- Recommended Oils and Lubricants
  189
- Engine Oil
  189
- Hydraulic Oil
  189
- Lubricating Oil Tank (ECL) (ECG) (HECL)
  190
- Grease Nipples and CLS
  190
- Rotation Unit
  190
- Traction Gears, Carrier Rollers
  191
- Oil Recommendations for Two-Stage Compressor
  191
- Coolant
  191
14 Options

193
- Gps
  193
- General
  193
- General Data
  193
- Service Equipment
  195
- Service Tool Bag RCS
  195
- Checking the Power Supply and the CAN Network
  196
- I/O Module
  198
- Resolver Module
  203
- Replacing the Module
  205
- RC - Reverse Circulation
  205
- General
  205
- Lubrication
  206
- Maintenance of Components
  208
- Blow Adapters
  214
- Metzke Blowdown Valve
  214
- Fault Finding in the Event of Air Leakage
  215
- Conversion to Normal Drilling
  215
- Fire Suppression System
  216
- Daily Checks and Maintenance
  216
- Annual Maintenance
  216
- Electric Welding, Steam Cleaning and High Pressure Cleaning
  216
- Service Winch
  216
- Cleaning
  216
- Transmission
  217
- Disengagement Device
  217
- Adjusting - Drum Brake
  218
- Cable
  218

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