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American SportWorks UTV Manuals
Manuals and User Guides for American SportWorks UTV. We have
1
American SportWorks UTV manual available for free PDF download: Operator's Manual
American SportWorks UTV Operator's Manual (135 pages)
American SportWorks Utility Vehicle Operators manual
Brand:
American SportWorks
| Category:
Utility Vehicle
| Size: 6.6 MB
Table of Contents
Index
2
Safety First
3
Getting Acquainted with Your Utility Vehicle
3
Section 1 Introduction
3
Using this Manual
3
Owner Assistance
4
Serial Number Plate Location
4
Safe Operating Procedures
7
Section 2 Safety
7
Pre-Delivery Steps
9
Dealer Service and Inspection List
9
Vehicle Information
9
Dealer Test Ride List
10
Dealer Delivery to Customer List
10
Customer Acceptance List
10
Utility Vehicle
11
Assembly Instructions
11
Pre-Assembly Instructions
12
Seat / Brushguard Assembly
12
Bumper Installation
12
Steering Wheel Installation
12
Section 3 Assembly Instructions
12
Cargo Bed Installation
13
Seat Base Installation
13
General Operation
14
Pre-Start Check List
14
Section 4 Operating Instructions
14
4X4 Utility Vehicles
15
Features
15
Operation of Four Wheel Drive Features
15
Maintenance
15
Gear Spacing Adjustment
16
Rear Transaxle Gear Box
16
Strut Ball Joint Lube
16
Battery Charging
21
Battery Watering
22
Add, Check and Drain Axle Lubricant
25
Fuses
26
Under Hood
27
Under Bed Left Side
27
Forward / Reverse Switch
27
DC Motor Control & Terminal Block Wiring
29
Fuel Type
32
Engine Fuel Valve Lever
32
Section 5 Maintenance
32
Spark Plugs
33
Air Filter Elements Replacement Parts
33
Engine Oil Fill and Drain Locations
33
Engine Oil Maintenance Schedule
33
Engine Oil Change
34
Engine Oil Drain, Fill & Check Locations
34
Transaxle Oil
34
Transaxle Oil Maintenance Schedule
34
Transaxle Oil Change
35
Drive Belt
35
Fuel in the Cylinder Cavity
36
Section 6 Troubleshooting
36
Steering Feels Funny/Pulling to One Side/Hard to Steer (Call Normally for 4Wd)
38
Engine Shuts down When Turning or on Inclines or Uneven Terrain
38
Engine will Not Start but Does Turn over with Electric Starter
38
Engine will Not Start and Does Not Turn over with Electric Starter
38
Trouble Shooting
38
Gas in Oil
39
Brakes Don’t Work Well / Hard to Push / no Travel in Pedal
39
Belt Slipping/Will Not Pull up Hill
39
American Sportworks Utility Vehicle Shifter Trouble Shooting
40
Neutral Switch Diagnostic Procedure
40
Cable Adjustment Procedure
40
Wiring Diagram HONDA Engine Models
43
Wiring Diagram SUBARU Engine Models
44
Terminal Block Wiring
45
2 Wheel Drive Dana Transaxle Parts Breakdown
46
265Cc CW265/ TW265/ BD300 Utility Vehicle Parts Breakdown
50
340Cc CW11/ TW11/ TW11R Utility Vehicle
60
4 Wheel Drive Dana & Hilliard Transaxle Parts Breakdown
72
Basic Operation
75
390Cc CW413 & TW413 4-Wheel Drive Utility Vehicle Parts Breakdown
84
653Cc CW650/ TW650/ BD700 4-Wheel Drive Utility Vehicle Parts Breakdown
95
Models CW-650/TW-650/BD-700 Parts List
99
653Cc CW650 & TW650 4-Wheel Drive Utility Vehicle Parts Breakdown
105
48 Volt CW48V & BD48V 2-Wheel Drive Electric Utility Vehicle Parts Breakdown
115
Low Speed Vehicle (LSV) Owner/Operators Manual Insert
125
Wiring of Tail Lights
128
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