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ED 452-K
Amazone ED 452-K Manuals
Manuals and User Guides for Amazone ED 452-K. We have
2
Amazone ED 452-K manuals available for free PDF download: Operating Manual, Operator's Manual
Amazone ED 452-K Operating Manual (196 pages)
Precision airplanter
Brand:
Amazone
| Category:
Farm Equipment
| Size: 8.52 MB
Table of Contents
Table of Contents
5
1 User Information
9
Purpose of the Document
9
Locations in the Operating Manual
9
Diagrams
9
2 General Safety Instructions
10
Obligations and Liability
10
Representation of Safety Symbols
12
Organisational Measures
13
Safety and Protection Equipment
13
Informal Safety Measures
13
User Training
14
Safety Measures in Normal Operation
15
Danger from Residual Energy
15
Maintenance and Repair Work, Fault Elimination
15
Design Changes
16
Spare and Wear Parts and Aids
16
Cleaning and Disposal
16
User Workstation
16
Warning Symbols and Other Signs on the Implement
17
Positions of Warning Symbols and Other Labels
23
Potential Risks from Not Observing the Safety Instructions
25
Safety-Conscious Working
25
Safety Information for Users
26
General Safety and Accident Prevention Information
26
Hydraulic System
30
Electrical System
31
Attached Tools
32
PTO Shaft Operation
33
Operation of the Seed Drill
34
Cleaning, Maintenance and Repair
35
3 Loading and Unloading
36
Loading the Precision Airplanters ED 302 and ED 452
36
Loading the Precision Airplanters ED 452-K and ED 602-K
37
4 Product Description
38
Main Assemblies of the Implement
38
Overview of the Assemblies
40
Safety and Protection Equipment
42
Transportation Equipment (Optional)
43
Intended Use
44
Danger Areas and Danger Points
45
Rating Plate and CE Mark
46
Necessary Tractor Equipment
47
Tractor Engine Power
47
Electrical Connections
47
Hydraulic System
47
Overview - Supply Lines between the Tractor and the Implement
48
Hydraulic Standard Circuit
48
Hydraulic Profi Control (Without Load-Sensing Function)
49
Hydraulic Profi Control (with Load-Sensing Function)
50
Noise Production Data
50
Technical Specifications
51
Technical Data for Calculating the Tractor Weight and the Tractor Axle Loads
52
5 Layout and Function
53
Classic Sowing Unit
54
Contour Sowing Unit
55
Seed Dosing
58
Markers
60
Wheel Mark Eradicator (Optional)
60
Under Root Fertilising (Optional)
61
Fertiliser Coulters
61
Electronic Monitoring and Operation (Optional)
62
Amascan
62
Amascan-Profi
63
Ed-Control
63
6 Start-Up
64
Checking the Suitability of the Tractor
65
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Load Capacities, as Well as the Minimum Ballast
66
Data Required for the Calculation (Attached Implement)
67
Calculation of the Required Minimum Ballasting at the Front G Steering Capability
68
Calculation of the Actual Front Axle Load of the Tractor T
68
Calculation of the Actual Total Weight of the Combined Tractor and Implement
68
Tat
68
Tyre Load Capacity for the Tractor Tyres
68
H Tat
68
Table
69
Securing the Tractor / Implement against Unintentional Start-Up and Rolling
70
Adjust the PTO Shaft to the Tractor
71
Installation Regulations for the Hydraulic Blower Fan Drive Connection (Optional)
72
Installation Regulations Profi Control (Optional)
73
Initial Installation of the Control Terminal (Optional)
74
Initial Installation of the Clod Clearer (Optional, Contour Sowing Unit)
75
7 Coupling and Uncoupling the Implement
76
Coupling the Implement
78
Hydraulic Connections
82
One Control Unit for Two Implement Functions (Control Unit, Optional)
84
Hydraulic Connection Profi Control
84
Electrical Connections
85
Connect the Pressure Gauge
85
Supports
86
Uncoupling the Implement
87
8 Settings
89
Adjust the Row Spacing
90
Adjustable Row Spacings
91
Adjusting the Track Width
92
Switching off the Sowing Units
93
Switching of the Sowing Units Mechanically
93
Switching off the Sowing Units Electronically (Optional)
93
Grain Spacing
94
Grain Spacing (Tabular)
94
Grain Spacing (Calculated)
100
Chain Wheel Pairs for the Setting and Secondary Gearboxes
100
Set the Grain Spacing in the Setting Gearbox
102
Adjusting the Grain Spacing in the Secondary Gearbox
106
Adapting the Sowing Unit to the Seed
108
Determining Grain Size
109
Checking the Placement Depth and Grain Spacing
109
Adapting the Sowing Unit to the Seed
110
Adjusting the Scraper
110
Changing the Singling Disc and Ejector
110
Set the Reduction Flap
111
Close the Sowing Housing
112
Check the Scraper Position and the Reduction Flap Position
113
Filling and Emptying the Seed Hopper
114
Coulter Tips
116
Blower Fan Speed
116
PTO Blower Fan Drive
117
Hydraulic Blower Fan Drive
118
8.11.2.1 Adjusting the Fan Speed Via the Flow Control Valve of the Tractor
119
8.11.2.2 Adjusting the Fan Speed Via the Flow Control Valve of the Implement
119
8.11.2.3 Adjusting the Fan Speed on the Front Tank
120
Adjusting the Track Marker
121
Calculating the Track Marker Length to Mark a Track in the Centre of the Tractor
121
Calculating the Track Marker Length to Mark a Track in the Tractor Track
122
Adjusting the Working Intensity of the Track Marker
122
Adjusting the Track Marker (ED 302)
123
Adjusting the Track Marker (ED 452 [-K])
124
Adjusting the Track Marker (ED 602-K)
125
Adjusting the Wheel Mark Eradicator
126
Adjusting the Seed Placement Depth (Classic Sowing Unit)
128
Adjusting the Loading Level (Classic Sowing Unit)
129
Adjusting the Seed Placement Depth (Contour Sowing Unit)
130
Adjusting the Loading Level (Contour Sowing Unit)
130
Setting the Load Distribution of the Press Rollers (Contour Sowing Unit)
132
Adjusting the Clod Clearer (Contour Sowing Unit)
133
Closing the Seed Furrow (Classic Sowing Unit)
134
Closing the Seed Furrow (Contour Sowing Unit)
135
Adjusting the Intermediate Press Roller (Contour Sowing Unit)
136
Adjusting the Fertiliser Coulters
137
Adjusting the Furrow Former on the Fertiliser Coulter
137
Adjust the Fertiliser Coulters (ED 602K with 70 CM Row Spacing)
138
Fertiliser Hopper (650, 900 and 1100 L)
139
Filling the Fertiliser Hopper (650, 900 and 1100 L)
139
Adjusting the Fertiliser Quantity
140
8.20.2.1 Determine the Gearbox Setting Number
142
Emptying the Fertiliser Hopper
144
Calibration Test (650, 900 and 1100 L Hoppers)
144
Front Tank
147
Installing/Removing the Metering Roller
147
Adjusting the Fertiliser Quantity
149
8.22.2.1 Calibration Test
154
Fertiliser Filling Auger (Optional)
157
9 Transportation
159
10 Use of the Implement
162
Starting Work
164
Track Marker Transport Lock (ED 302 and ED 452 [-K])
165
Fold the Implement Booms
165
Folding the Implement Booms and Track Markers (ED 452-K and ED 602-K)
166
Track Marker Operation
167
Turning at End of the Field
168
11 Faults
169
One Singling Disc Stops
169
Track Marker Boom Shears off
169
Application / Calibration Fertiliser Metering Cannot be Adjusted
170
Seed Application Amount
172
Implement Boom Locks (ED 452-K)
172
12 Maintenance, Repairs and Servicing
173
Cleaning the Implement
174
Clean the Suction Air Blower Fan Rotor
175
Cleaning the Filling Auger
176
Lubrication Regulations
177
Lubricants
178
Lubrication Point Overview
178
Maintenance and Care Schedule - Overview
181
Wheel Bolt Tightening Torques
182
Tyre Inflation Pressure
183
Check the Oil Level in the Setting Gearbox (650, 900 and 1100 L Fertiliser Hoppers)
183
Hydraulic System
184
12.6.1.1 Labelling Hydraulic Hose Lines
185
12.6.1.2 Maintenance Intervals
185
12.6.1.3 Inspection Criteria for Hydraulic Hose Lines
185
12.6.1.4 Installation and Removal of Hydraulic Hose Lines
186
Check the V-Belt in the Fan Blower Belt Drive (Specialist Workshop)
187
Roller Chains and Chain Cogs
187
Check the Sowing Units
188
Check / Exchange the Seeding Coulter Tips
189
Check / Exchange the Towed Fertiliser Coulter Tips
190
Screw Tightening Torques
191
13 Hydraulic Diagram
193
Profi Control ED
193
Hydraulic Diagram - Legend
194
14 Notes
195
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Amazone ED 452-K Operator's Manual (172 pages)
Precision Airplanter
Brand:
Amazone
| Category:
Farm Equipment
| Size: 8.22 MB
Table of Contents
Table of Contents
5
1 User Advice
9
Purpose of the Document
9
Information about Directions in this Instruction Manual
9
Illustrations Used
9
2 General Safety Advice
10
Obligations and Liability
10
Illustration of Safety Advice
12
Organising Measures
13
Safety Device and Guards
13
Informal Safety Measures
13
Training of the Staff
14
Safety Measures and Normal Operation
14
Danger from Residual Power
14
Maintenance and Repair, Remedy of Faults
15
Constructional Changes
15
Spare Parts and Wearing Parts and Auxiliary Parts
16
Cleaning and Disposal
16
Workplace of the Operator
16
Safety Symbols and Other Identifications on the Machine
17
Positioning of Warning Decals and Other Identifications
21
Danger When Not Adhering to the Safety Advice
24
Conscious Operation
24
Safety Advice for the Operator
25
General Safety and Accident Prevention Advice
25
Hydraulic System
28
Electric Outfit
29
Maintenance, Repair- and Care-Work
29
Mounted Implements
30
Operation with PTO Shafts
31
Seed Drill Operation
32
3 Loading
33
Loading of ED 302 and ED 452 Precision Airplanters
33
Loading the ED 452-K and ED 602-K Precision Airplanter
34
Loading the ED 902-K Precision Airplanter
34
4 Description of Product
35
Overview - Components
35
Overview - Supply Lines between Tractor and Machine
39
Traffic Safety Device (Optional Equipment)
40
Designed Use
41
Danger Zones
42
Conformity
42
Type Plate and CE Declaration
43
Technical Data
44
Required Tractor Equipment
46
Details about Noise Level
47
5 Assembly and Function
48
Classic Seeder Unit
49
Contour Seeder Unit
50
Seed Metering
53
Adjustable Row Spacings
55
Grain Spacing
56
Grain Spacing (Tabular)
56
Grain Spacing (by Way of Calculation)
62
Determination of Chain Wheel Pairings for Setting- and Secondary Gearboxes
62
Track Markers
63
Wheel Mark Eradicators (Option)
64
Under Root Fertilising (Option)
65
Fertiliser Coulters
65
Electronic Monitoring and Operation (Option)
66
6 Putting into Operation
68
First Operation
69
Determining the Actual Values for the Tractor Total Weight, Tractor Axle Loads, Tyre Carrying Capacity as Well as the Required Minimum Ballast Weights
69
Required Data for the Calculation
69
Calculation of the Minimum Ballast Front G V Min to Ensure the Steer Ability
70
Calculation of the Actual Front Axle Load T
70
Calculation of the Actual Total Weight of the Combination Tractor/Mounted Implement
70
Tat
70
Calculation of the Actual Rear Axle Load T
70
Tyre Carrying Capacity
70
H Tat
70
Table
70
Table
71
Matching up the PTO Shaft to the Tractor
72
Fitting Advice for the Connection of the Hydraulic Impeller Drive (Option)
73
Fitting Instruction Profi Control (Option)
74
Initial Fitting of the Operator Terminal (Option)
75
Initial Fitting of the Clod Clearer (Option, Contour Seeder Unit)
76
Initial Fitting of the Parking Device ED902-K (Option)
76
7 Coupling and Uncoupling the Machine
77
Coupling the Machine
78
Hydraulic Connections
80
One Control Valve for Two Machine Functions (Switching Unit, Option)
81
Hydraulic Connection Profi Control
82
Establishing the Power Supply Connections
83
Connection of Pressure Gauge
83
Support Stands (All Types, Except Folded ED 902-K)
83
Uncoupling the Machine
85
Parking the Folded ED 902-K on the Parking Support Stand
86
8 Settings
87
Setting the Row Spacing
87
Switching off the Seeder Units
87
Switching off the Seeder Units Mechanically
87
Switching off the Seeder Units Electronically (Option)
87
Setting the Grain Spacing in the Setting Gearbox
88
Setting the Grain Spacing in the Secondary Gearbox
92
Matching the Seeder Units to the Seed
94
Exchange of Singling Disc and Ejector, Setting the Strippers and Reduction Flap
95
Checking the Stripper Position and Reduction Flap Position
97
Filling and Emptying the Seed Hopper
98
Filling the Seed Hopper
98
Emptying the Seed Hopper and Seed Housing
98
Sowing Coulter Tips
99
Impeller Rev. Speed
100
Universal Joint Shaft Impeller Drive
101
Hydraulic Impeller Drive
101
Setting the Impeller Rev. Speed on the Current Regulating Valve of the Tractor
102
Setting the Impeller Rev. Speed on the Current Regulating Valve of the Machine
102
Setting the Impeller Rev. Speed on the Front Tank
103
Setting the Track Markers
104
Calculation of Track Marker Arm Length to Trace a Track in the Tractor's Centre
104
Calculation of the Track Marker Arm Length to Trace a Track in the Tractor Wheel Mark
104
Setting the Work Intensity of the Track Marker
105
Setting the Track Markers (ED 302)
106
Setting the Track Markers (ED 452 [-K])
107
Setting the Track Markers (ED 602-K)
108
Setting the Track Markers (ED 902-K)
109
Fitting the Short Marker Arm Ends
110
Setting the Wheel Mark Eradicators
111
Setting the Seed Placement Depth (Classic Seeder Unit)
112
Setting the Load Stage (Classic Seeder Unit)
113
Setting the Seed Placement Depth (Contour Seeder Unit)
114
Setting the Load Stage (Contour Seeder Unit)
114
Changing the Press Roller Load Distribution (Contour Seeder Unit)
116
Setting the Clod Clearers (Contour Seeder Unit)
117
Checking the Seed Placement Depth and the Grain Spacing
118
Closing the Seed Furrow (Classic Seeder Unit)
118
Closing the Seed Furrow (Contour Seeder Unit)
119
Setting the Intermediate Press Roller (Contour Seeder Unit)
120
Setting the Fertiliser Coulters
121
Fertiliser Hopper (2 X 220 L)
121
Filling the Fertiliser Hopper (2 X 220 L)
121
Setting the Fertiliser Rate
122
8.17.2.1 Setting the Drive Gear Ratio
124
8.17.2.2 Setting the Metering Setting Rings
124
Residue Emptying of Fertiliser Hopper (2 X 220 L)
125
Fertiliser Hopper (900 L and 1100 L)
125
Filling the Fertiliser Hopper (900 L and 1100 L)
125
Setting the Fertiliser Rate
126
8.18.2.1 Determination of Gearbox Setting Figure
128
Emptying the Fertiliser Hopper
130
Calibration Test (2X220L-Hopper and 900L/1100L-Hopper)
130
Front Tank
133
Setting the Fertiliser Rate
133
Calibration Test
139
Fertiliser Filling Worm Auger (Option)
142
9 Transport on Public Roads
144
10 Operation
146
Starting the Operation
146
Transport Securing Device of the Track Markers (ED 302 and ED 452 [-K])
147
Folding the Machine Wings
147
Folding Machine Wings and Track Markers (ED 452-K and ED 602-K)
148
Folding the Machine Wings and Track Markers (ED 902-K)
149
Track Marker Actuation
149
Turning at the Headlands
150
11 Faults
151
Standstill of a Singling Disc
151
Shearing off of a Track Marker Arm
151
12 Maintenance, Repair and Care
152
Cleaning
152
Cleaning the Machine
153
Cleaning the Vacuum Impeller
154
Cleaning the Filling Worm Auger
155
Lubrication Advice
156
Overview Lubrication Points
157
Maintenance and Care - Review
159
Wheel Bolt Torques
160
Tyre Pressure
160
Checking the Oil Level in the Setting Gearbox (900/1000 L Fertiliser Hopper)
161
Hydraulic System
162
Mounting and Dismounting Hydraulic Hoses
164
Checking the V-Belt in the Impeller Belt Drive (Authorised Workshop)
165
Roller Chains and Chain Wheels
165
Checking the Seeder Units
166
Checking / Exchanging Sowing Coulter Tips
167
Checking / Exchanging the Drag Fertiliser Coulter Tips
168
Bolt Torques
168
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