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ALP210B
Alpine ALP210B Manuals
Manuals and User Guides for Alpine ALP210B. We have
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Alpine ALP210B manuals available for free PDF download: Installation, Operating And Service Instructions
Alpine ALP210B Installation, Operating And Service Instructions (153 pages)
Size Range - 80 MBH through 285 MBH
Brand:
Alpine
| Category:
Boiler
| Size: 15.36 MB
Table of Contents
Table of Contents
4
Product Description, Specifications and Dimensional Data
5
II. Unpacking Boiler
9
Ratings
9
Unpacking Boiler
9
Pre-Installation and Boiler Mounting
10
Boiler Location
10
Boiler Clearances to Combustible (and Non-Combustible) Material
11
Boiler Service Clearances
12
Boiler Wall Hung Installation
12
Wall Mounting Hole Location / Layout
13
Bottom Mounting Bracket Installation / Boiler Wall Mounting
14
Boiler Stacking
15
Electrical
16
Stacking Boiler Attachment Bracket Placement
16
IV. Venting
17
Location of Vent Terminal Diagram
17
General Guidelines
18
Listed Vent/Combustion Air Systems
18
Vent/Combustion Air Piping
18
Vent/Combustion Air Terminals
18
Vent/Combustion Air Intake System Options
20
Vent and Combustion Air Pipe Sizes and Equivalent Lengths
21
Vent System and Combustion Air System Component Equivalent Length
21
CPVC/PVC Venting
22
Vent/Combustion Air Equivalent Length Calculation Work Sheet
22
Direct Vent - Vent and Air Intake Horizontal Sidewall Terminations
23
Snorkel Vent and Air Intake Horizontal Sidewall Terminations
23
Split Rigid Vent Option
23
Staggered Vent and Air Intake Horizontal Sidewall Terminations
23
Horizontal Two-Pipe Venting/Air Intake with IPEX Low Profile
24
Installation of Diversitech Hvent Terminal Thru Sidewall
24
Installation of IPEX Low Profile Terminal Thru Sidewall
24
Cutting Ipex Fgv or Diversitech Cvent Concentric Terminal
25
Direct Vent - Vent and Air Intake Vertical Terminations with Flat Roof
25
Installation of IPEX FGV or Diversitech CVENT Concentric Terminal
25
Direct Vent - Vertical Two-Pipe Venting/Air Intake with Ipex Fgv
26
Near-Boiler Vent/Combustion Air Piping - Floor Mounted Boiler Builds
27
Vent and Air Intake Vertical Terminations with Sloped Roof
27
CPVC/PVC Expansion Loop and Offset
28
Field Installation of CPVC Vent Pipe - Wall Mounted Boiler Builds
28
CPVC/PVC Vent & Air Intake Components for Horizontal Termination
29
CPVC/PVC Vent & Air Intake Components Included with Boiler
29
CPVC/PVC Vent & Air Intake Components Termination
30
Required Components List
30
Field Installation of CPVC/PVC Two-Pipe Vent System Connector
31
Near-Boiler Vent/Combustion Air Piping
31
Horizontal Sidewall Termination
32
System Assembly
32
Combustion Air Piping
33
Wall Penetration Clearances for PVC Vent Pipe
33
Optional Two-Pipe Termination into IPEX Low Profile Terminal
34
Vertical Roof Termination
34
Polypropylene Venting
35
Flexible PP Vent in Unused Masonry Chimney
36
Flexible PP Vent in Unused B-Vent with Separate Combustion Air Intake
37
Flexible Centrotherm PP Vent in Unused B-Vent
38
Listed Polypropylene Vent System Manufacturers
38
Stainless Steel Venting
43
Field Installation of Two-Pipe Vent System Adapter for Stainless Steel
44
Horizontal Sidewall Vent Termination
47
Removing the Existing Boiler
48
Running Flexible Stainless Steel Vent through Unused Chimney or Chase
48
Vertical Vent Termination
48
Multiple Boiler Installation Venting
50
Vent Piping and Terminations
50
Multiple Boiler Direct Vent and Air Intake Terminations
51
Condensate Disposal
52
Condensate Neutralizer Installation
52
Condensate Trap and Drain Line
52
Installation of Factory Supplied Piping and Trim Components
54
Relief Valve Piping
54
Water Piping and Trim
54
Piping System to be Employed
55
Temperature /Pressure Gauge Piping
55
Flow Range Requirement through Boiler
56
Recommended Circulators for 50 Ft. Equivalent Ft. Near Boiler Piping
57
Safety Relief Valve
57
Standard Installation Requirements
57
Automatic Air Vent
58
Expansion Tank
58
Fill Valve
58
Fitting and Valve Equivalent Length
58
Drain Valve
59
Low Water Cutoff Auto Reset
59
Diagram - Near Boiler Piping - Heating Only
60
Diagram - Near Boiler Piping - Heating Plis Indirect Water Heater
61
Isolation of Boiler from Oxygenated Water with a Plate Heat Exchanger
62
Multiple Boiler Installation Water Piping
62
Multiple Boiler Water Manifold Sizing
62
Special Situation Installation Requirements
62
Multiple Boiler Water Piping W/Domestic Hot Water Heater
64
Alternate Multiple Boiler Water Piping W/Indirect Hot Water Heater
66
Recommended Circulator Models
68
Connect Boiler Gas Valve to Gas Supply System
70
Gas Piping
70
Maximum Capacity of Schedule 40 Black Pipe in CFH (Natural Gas)
70
Size Gas Piping
70
Equivalent Lengths of Standard Pipe Fittings & Valves
71
Maximum Capacity of Schedule 40 Black Pipe in CFH (LP Gas)
71
Min./Max. Pressure Ratings
72
Pressure Test
72
Recommended Gas Piping
72
Specific Gravity Correction Factors
72
Gas Piping for Multiple Boiler Installation
73
Electrical Installations
74
Boiler Current Draw
75
External Multiple Boiler Control System
75
Internal Boiler Wiring
75
Multiple Boiler Wiring
75
Power Requirements
75
Electrical Diagrams
76
Wiring Connections Diagram
76
Ladder Diagram
78
Multiple Boiler Wiring Diagram
81
Boiler-To-Boiler Communication (with Zone Panel)
82
Multiple Boiler Wiring Diagram W/Tekmar 265 Control
84
Multiple Boiler Wiring Diagram W/Tekmar 264 Control
85
Alternate “Strap-On” Type Header Sensor Installation Detail
86
Multiple Boiler Operating Information
86
Recommended “Immersion” Type Header Sensor Installation Detail
86
Multiple Boiler Setup
87
RJ45 Splitter Installation Detail
87
IX. System Start-Up
88
Prepare to Check Operation
88
Purge Air from Gas Train
88
Using Soap Solution
88
Lighting and Operating Instructions
89
To Turn off Gas to Appliance
89
What to Do if You Smell Gas
89
Check Burner Flame
90
Check Gas Inlet Pressure
90
For LP Gas, Perform Procedure
90
Perform Combustion Test
90
Typical Combustion Settings
91
Adjust Supply Water Temperature
92
Check Thermostat Operation
92
Checking / Adjusting Gas Input Rate
92
Test Safety Limits Controls
92
Dungs Gas Valve Detail
93
Field Conversion from Natural Gas to LP Gas
93
Number of Clockwise Throttle Screw Turns for LP Conversion
93
Correcting Throttle Screw Mis-Adjustment
94
Controls Startup Check List
95
Operation
96
Advanced Modulating Control
96
Circulator Control
96
Overview
96
Sage2.2 Controller
96
Boost Time
97
Central Heat Setpoint
97
Priority Demand
97
Supply Water Temperature Regulation
97
Boiler Mounted Limit Devices
98
Boiler Protection Features
98
High Differential Temperature Limit
98
Supply Water Temperature High Limit
98
Improved Availability
99
Lead/Slave Sequencing & Equalized Run Time
99
Modulating Condensing Boiler Control
99
Multiple Boiler Control Sequencer
99
Boiler Sequence of Operation
100
Normal Operation
100
Home Screen Details
101
Screen Navigation
101
Using the Display
101
Boiler Status Screen Detail
102
Status Screen Overview
102
Bargraph Screen
103
Burner Status Screen
103
Trend Screens
103
Circulator Status Screen
104
Detail Screens
104
Head Demand Screen
104
Zone Control Status Screens
104
Multiple Boiler Sequencer Screens
105
Changing Adjustable Parameters
106
Adjust Mode Screens
106
Entering Adjust Mode
106
Adjusting Parameters
107
Parameters Changed Using the Boiler Type Parameter Selections
108
Expected Heat Rate Adjustment (with Zone Control Connected)
109
Expected Heat Rate Adjustment Screens (Heatmatch Software)
109
Four Zone House (with Zone Control Connected)
109
Example Pump Parameter Selections
111
Outdoor Reset Curve - Typical for Central Heat and Auxiliary Heat
120
Important Product Safety Information
124
Service and Maintenance
124
Inspections
126
Recommended Heating System Water Treatment Products
127
System Cleaning and Conditioning
127
Condensate Overflow Switch Orientation
128
System Freeze Protection
128
Condensate Overflow Switch and Condensate Trap Removal and Replacement
129
Header Temperature Sensor - Temperature Versus Resistance
129
Outdoor Air Temperature Sensor - Temperature Versus Resistance
129
Display Faults
131
Help Menu
131
Troubleshooting Problems Where no Error Code Is Displayed
131
Help Screen Diagnostic Features
132
Help Screen Faults
132
Active Fault Screen Faults
133
Lockout Condition
134
Soft Lockout Codes Displayed
134
Troubleshooting Problems Where a Soft Lockout Code Is Displayed
134
Alarm Output Contact
135
Hard Lockout Codes Displayed
135
Troubleshooting Problems Where a Hard Lockout Code Is Displayed
135
Exploded Diagrams
136
Repair Parts
136
Appendix A - Figures
146
Figures List
146
Appendix B - Tables
149
Tables List
149
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Alpine ALP210B Installation, Operating And Service Instructions (136 pages)
CONDENSING HIGH EFFICIENCY DIRECT VENT GAS - FIRED HOT WATER BOILER Size Range - 80 MBH through 285 MBH
Brand:
Alpine
| Category:
Boiler
| Size: 14.2 MB
Table of Contents
Table of Contents
4
Product Description, Specifications and Dimensional Data
5
II. Unpacking Boiler
9
Unpacking Boiler
9
Pre-Installation and Boiler Mounting
10
Venting
17
General Guidelines
17
IV. Venting
17
CPVC/PVC Venting
22
Polypropylene Venting
29
Stainless Steel Venting
33
Removing the Existing Boiler
37
Multiple Boiler Installation Venting
38
Condensate Disposal
39
Water Piping and Trim
41
Gas Piping
57
Electrical
61
Internal Boiler Wiring
62
IX. System Start-Up
75
System Start-Up
75
Operation
83
Overview
83
Supply Water Temperature Regulation
84
Boiler Protection Features
85
Multiple Boiler Control Sequencer
86
Boiler Sequence of Operation
87
Normal Operation
87
Using the Display
88
Status Screens
89
Detail Screens
91
Multiple Boiler Sequencer Screens
92
Changing Adjustable Parameters
93
Entering Adjust Mode
93
Adjusting Parameters
93
Service and Maintenance
111
Troubleshooting
117
Lockout Condition
120
Repair Parts
122
Appendix A - Figures
132
Appendix B - Tables
134
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