Allen-Bradley Kinetix 2198-H025-ERS2 Manuals

Manuals and User Guides for Allen-Bradley Kinetix 2198-H025-ERS2. We have 4 Allen-Bradley Kinetix 2198-H025-ERS2 manuals available for free PDF download: User Manual, Design Manual, Installation Instructions Manual

Allen-Bradley Kinetix 2198-H025-ERS2 User Manual (272 pages)

Brand: Allen-Bradley | Category: Servo Drives | Size: 30.69 MB

Table of Contents
3
Preface

11
- Summary of Changes
  11
- Access the Attachments
  12
- Additional Resources
  12
- Conventions Used in this Manual
  12
Chapter 1 About the Kinetix 5500 Servo Drive System

15
Start

15
Plan the Kinetix 5500 Drive System Installation

31
Chapter 2 System Design Guidelines

32
- AC Line Filter Selection
  33
- Transformer Selection
  34
- Circuit Breaker/Fuse Selection
  34
- 24V Control Power Evaluation
  37
- Contactor Selection
  37
- Passive Shunt Considerations
  38
- Enclosure Selection
  39
- Minimum Clearance Requirements
  40
- Electrical Noise Reduction
  41
Chapter 3

50
- Zero-Stack Tab and Cutout
  50
- Shared-Bus Connection System
  51
- Single-Axis Configurations
  52
- Multi-Axis Configurations
  52
- Determine Mounting Order
  50
- Drill-Hole Patterns
  53
- Mount Your Kinetix 5500 Drive
  60
- Kinetix 5500 Connector Data
  62
Chapter 4

63
Chapter 5 Routing the Power and Signal Cables

74
Configure and Start the Kinetix 5500 Drive System

107
Chapter 6 Understand the Kinetix 5500 Display

108
- Menu Screens
  109
- Setup Screens
  110
- Startup Sequence
  112
- Configure the Drive
  113
  - Set the Network Parameters
    113
- Studio 5000 Logix Designer
  113
  - Version History
    113
  - Install the Kinetix 5500 Add-On Profile
    114
- Configure the Logix 5000 Controller
  115
  - Configure the Kinetix 5500 Drive
    118
  - Configure the Motion Group
    128
- Configure Feedback-Only Axis Properties
  129
- Configure Induction-Motor Frequency-Control Axis Properties
  130
  - General and Motor Categories
    130
  - Basic Volts/Hertz Method
    132
  - Sensorless Vector Method
    134
  - Fan/Pump Volts/Hertz Method
    136
- Configure SPM Motor Closed-Loop Control Axis Properties
  138
- Download the Program
  142
- Apply Power to the Kinetix 5500 Drive
  143
  - Applying Power after Changing Input Voltage Range
    143
- Understand Bus-Sharing Group Configuration
  144
  - Bus-Sharing Group Example
    145
  - Configure Bus-Sharing Groups
    146
- Test and Tune the Axes
  148
  - Test the Axes
    148
  - Tune the Axes
    150
- Safety Precautions
  155
Chapter 7 Interpret Status Indicators

156
- Display Interface
  156
- Fault Code Overview
  156
- Fault Codes
  157
- Kinetix 5500 Drive Status Indicators
  158
- Kinetix 5500 Capacitor Module Status Indicators
  159
- General Troubleshooting
  159
- Logix 5000 Controller and Drive Behavior
  161
Before You Begin

165
Chapter 8 Remove and Replace Kinetix 5500 Servo Drives

166
- Remove Power and All Connections
  166
- Remove the Servo Drive
  167
- Replace the Servo Drive
  167
- Start and Configure the Drive
  168
- Certification
  169
Chapter 9

170
- Important Safety Considerations
  170
- Category 3 Requirements According to ISO 13849-1
  170
- Stop Category Definition
  170
- Performance Level (PL) and Safety Integrity Level (SIL)
  170
- Description of Operation
  171
  - Fault Codes
    172
- Probability of Dangerous Failure Per Hour
  173
- Safe Torque-Off Connector Data
  173
- Wire the Safe Torque-Off Circuit
  174
  - Safe Torque-Off Wiring Requirements
    174
- Safe Torque-Off Feature
  175
  - Safe Torque-Off Feature Bypass
    175
  - Cascade the Safe Torque-Off Signal
    176
- Safe Torque-Off Specifications
  176
- Certification
  177
Chapter 10

178
Appendix A Interconnect Diagram Notes

193
Interconnect Diagrams

193
Appendix B before You Begin

208
- Configure Logix 5000 Controller Communication
  209
- Inhibit Feedback Only Axis
  210
Upgrade the Drive Firmware

208
- Upgrade Firmware
  211
- Verify the Firmware Upgrade
  215
Appendix C Shared-Bus Configurations

217
- Shared AC Configurations
  218
- Shared DC Configurations
  218
- Shared AC/DC Configurations
  220
- Shared AC/DC Hybrid Configurations
  221
Size Multi-Axis Shared-Bus Configurations

217
- Power-Sharing Sizing Examples
  222
  - Shared DC Example
    222
  - Shared AC/DC Hybrid Example
    223
  - Shared AC/DC Example
    224
- Control Power Current Calculations
  224
  - Kinetix 5500 System Current Demand Example
    225
- Energy Calculations
  226
Motor Control Feature Support

227
Appendix D Frequency Control Methods

228
- Basic Volts/Hertz
  229
- Basic Volts/Hertz for Fan/Pump Applications
  230
- Sensorless Vector
  231
- Current Limiting for Frequency Control
  232
- Stability Control for Frequency Control
  235
  - Enable the Stability Control Feature
    236
- Skip Speeds
  237
  - Multiple Skip Speeds
    238
- Flux up
  239
  - Flux up Attributes
    240
  - Configure the Flux up Attributes
    241
- Current Regulator Loop Settings
  242
- Motor Category
  242
  - Motor Tests and Autotune Procedure
    244
  - Motor Analyzer Category Troubleshooting
    245
- Selection of Motor Thermal Models
  248
  - Generic Motors
    248
  - Thermally Characterized Motors
    249
- Speed Limited Adjustable Torque (SLAT)
  250
  - Motion Polarity Setting
    250
  - SLAT Min Speed/Torque
    251
  - SLAT Max Speed/Torque
    252
  - SLAT Attributes
    252
  - Configure the Axis for SLAT
    253
- Motor Overload Retention
  256
- Phase Loss Detection
  257
- Velocity Droop
  260
  - Closed Loop Control
    260
  - Frequency Control
    260
  - Velocity Droop Attribute
    260
  - Velocity Droop Configuration
    261

Allen-Bradley Kinetix 2198-H025-ERS2 User Manual (278 pages)

Brand: Allen-Bradley | Category: Servo Drives | Size: 29.31 MB

Table of Contents
3
Summary of Changes

9
- About this Publication
  11
- Additional Resources
  11
- Audience
  11
- Conventions Used in this Manual
  11
Preface

11
Chapter 1

13
- About the Kinetix 5500 Servo Drive System
  13
Start

13
Plan the Kinetix 5500 Drive System Installation

29
Chapter 2 System Design Guidelines

30
Mount the Kinetix 5500 Drive System

45
Chapter 3 Determine Mounting Order

46
- Zero-Stack Tab and Cutout
  46
- Shared-Bus Connection System
  47
- Single-Axis Configurations
  48
- Multi-Axis Configurations
  48
- Drill-Hole Patterns
  49
- Mount Your Kinetix 5500 Drive
  56
- Kinetix 5500 Connector Data
  58
Chapter 4

59
Chapter 5 Routing the Power and Signal Cables

70
Configure and Start the Kinetix 5500 Drive System

101
Chapter 6 Understanding the Kinetix 5500 Display

102
- Menu Screens
  103
- Setup Screens
  104
- Startup Sequence
  105
- Configure the Drive
  106
  - Set the Network Parameters
    106
- Studio 5000 Logix Designer
  106
  - Kinetix 5500/5700 Add-On Profile
    107
  - Install the Kinetix 5500/5700 Add-On Profile
    107
- Configure the Logix5000 Controller
  108
  - Configure the Kinetix 5500 Drive
    113
  - Configure the Motion Group
    123
- Configure Feedback-Only Axis Properties
  124
- Configure Induction-Motor Frequency-Control Axis Properties
  125
  - General and Motor Categories
    125
  - Basic Volts/Hertz Method
    127
  - Sensorless Vector Method
    129
  - Fan/Pump Volts/Hertz Method
    132
- Configure PM Motor Closed-Loop Control Axis Properties
  134
- Download the Program
  137
- Apply Power to the Kinetix 5500 Drive
  138
  - Applying Power after Changing Input Voltage Range
    138
- Understanding Bus Sharing Group Configuration
  139
  - Bus Sharing Group Example
    140
  - Configure Bus-Sharing Groups
    141
- Test and Tune the Axes
  143
  - Test the Axes
    143
  - Tune the Axes
    145
Chapter 7

149
- Safety Precautions
  149
Troubleshoot the Kinetix 5500 Drive System

149
- Interpret Status Indicators
  150
  - Display Interface
    150
  - Fault Codes
    150
  - SAFE FLT Fault Codes
    156
  - Kinetix 5500 Drive Status Indicators
    157
  - Kinetix 5500 Capacitor Module Status Indicators
    158
- General Troubleshooting
  158
- Logix5000 Controller and Drive Behavior
  160
- Before You Begin
  165
Chapter 8 Remove and Replace Kinetix 5500 Servo Drives

166
- Remove Power and All Connections
  166
- Remove the Servo Drive
  167
- Replace the Servo Drive
  167
- Start and Configure the Drive
  168
- Certification
  169
Chapter 9

169
Chapter 10 Certification

177
Appendix A

199
- Interconnect Diagram Notes
  199
- Power Wiring Examples
  200
  - Single-Axis Drive Wiring Examples
    200
  - Bus-Sharing Wiring Examples
    202
- Shunt Resistor Wiring Example
  204
- Kinetix 5500 Drive and Motor/Actuator Wiring Examples
  205
- System Block Diagrams
  210
- Before You Begin
  214
Appendix B

215
- Configure Logix5000 Controller Communication
  215
- Inhibit Feedback Only Axis
  216
- Upgrade Firmware
  217
- Verify the Firmware Upgrade
  221
- Shared-Bus Configurations
  223
Appendix C

224
- Shared AC Configurations
  224
- Shared DC Configurations
  224
- Shared AC/DC Configurations
  226
- Shared AC/DC Hybrid Configurations
  227
- Power Sharing Sizing Examples
  228
  - Shared DC Example
    228
  - Shared AC/DC Hybrid Example
    229
  - Shared AC/DC Example
    230
- Control Power Current Calculations
  230
  - Kinetix 5500 System Current Demand Example
    231
- Energy Calculations
  232
- Frequency Control Methods
  233
Appendix D

234
- Basic Volts/Hertz
  234
- Basic Volts/Hertz for Fan/Pump Applications
  235
- Sensorless Vector
  236
- Skip Speeds
  237
  - Multiple Skip Speeds
    238
- Flux up
  239
  - Flux up Attributes
    240
  - Configure the Flux up Attributes
    241
- Current Regulator Loop Settings
  242
- Motor Category
  242
  - Motor Tests and Autotune Procedure
    244
- Selection of Motor Thermal Models
  247
  - Generic Motors
    247
  - Thermally Characterized Motors
    248
- Speed Limited Adjustable Torque (SLAT)
  249
  - SLAT Min Speed/Torque
    250
  - SLAT Max Speed/Torque
    251
  - SLAT Attributes
    251
  - Configure the Axis for SLAT
    252
- Motor Overload Retention
  255
- Torque Proving
  256
  - Torque Proving Attributes
    256
  - Torque Proving Configuration
    257
  - Torque Proving Current Example
    258
- Velocity Droop
  259
  - Closed Loop Control
    259
  - Frequency Control
    259
  - Velocity Droop Attribute
    259
  - Velocity Droop Configuration
    260
- Adaptive Tuning
  260
Appendix E

261
EC Certifications

261
- EC Type - Examination Certificate
  261
- EU Declaration of Conformity
  262
- European Union Directives
  267
  - CE Conformity
    267
  - EMC Directive
    267
  - Low Voltage Directive
    267
Index

269

Allen-Bradley Kinetix 2198-H025-ERS2 Design Manual (118 pages)

Drive Systems

Brand: Allen-Bradley | Category: DC Drives | Size: 20.55 MB

Allen-Bradley Kinetix 2198-H025-ERS2 Installation Instructions Manual (20 pages)

Kinetix Series 5500 Servo Drives

Brand: Allen-Bradley | Category: Servo Drives | Size: 2.18 MB

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Control Unit Controller I/O Systems

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Power Supply

More Allen-Bradley Manuals

Allen-Bradley Kinetix 2198-H025-ERS2 Manuals

Allen-Bradley Kinetix 2198-H025-ERS2 User Manual (272 pages)

Table of Contents

Preface

Chapter 1 About the Kinetix 5500 Servo Drive System

Start

Plan the Kinetix 5500 Drive System Installation

Chapter 2 System Design Guidelines

Chapter 3

Chapter 4

Chapter 5 Routing the Power and Signal Cables

Configure and Start the Kinetix 5500 Drive System

Chapter 6 Understand the Kinetix 5500 Display

Chapter 7 Interpret Status Indicators

Before You Begin

Chapter 8 Remove and Replace Kinetix 5500 Servo Drives

Chapter 9

Chapter 10

Appendix A Interconnect Diagram Notes

Interconnect Diagrams

Appendix B before You Begin

Upgrade the Drive Firmware

Appendix C Shared-Bus Configurations

Size Multi-Axis Shared-Bus Configurations

Motor Control Feature Support

Appendix D Frequency Control Methods

Allen-Bradley Kinetix 2198-H025-ERS2 User Manual (278 pages)

Table of Contents

Summary of Changes

Preface

Chapter 1

Start

Plan the Kinetix 5500 Drive System Installation

Chapter 2 System Design Guidelines

Mount the Kinetix 5500 Drive System

Chapter 3 Determine Mounting Order

Chapter 4

Chapter 5 Routing the Power and Signal Cables

Configure and Start the Kinetix 5500 Drive System

Chapter 6 Understanding the Kinetix 5500 Display

Chapter 7

Troubleshoot the Kinetix 5500 Drive System

Chapter 8 Remove and Replace Kinetix 5500 Servo Drives

Chapter 9

Chapter 10 Certification

Appendix A

Appendix B

Appendix C

Appendix D

Appendix E

EC Certifications

Index

Allen-Bradley Kinetix 2198-H025-ERS2 Design Manual (118 pages)

Table of Contents

Allen-Bradley Kinetix 2198-H025-ERS2 Installation Instructions Manual (20 pages)

Table of Contents

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