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User Manuals: Allen-Bradley 1756-RM Redundancy Module
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Allen-Bradley 1756-RM Redundancy Module manual available for free PDF download: User Manual
Allen-Bradley 1756-RM User Manual (296 pages)
ControlLogix Enhanced Redundancy System
Brand:
Allen-Bradley
| Category:
Control Systems
| Size: 10.37 MB
Table of Contents
Table of Contents
5
Additional Resources
13
Features of the Controllogix Enhanced Redundancy System
16
Chapter 1 Enhanced Redundancy System Components
17
I/O Modules in Enhanced Redundancy Systems
18
Enhanced Redundancy System Operations
19
System Qualification and Synchronization
19
Switchovers
20
Restrictions
22
Components of an Enhanced Redundancy System
24
Chapter 2
28
Redundant Chassis
28
Controllers in Redundant Chassis
29
Redundancy Modules in Redundant Chassis
31
Communication Modules in Redundant Chassis
32
Redundancy Systems
34
Power Supplies and Redundant Power Supplies in Enhanced Redundancy Systems
34
Ethernet/Ip Networks with Redundant Systems
35
Redundancy System, Revision 19.052 or Later
35
IP Address Swapping
36
Unicast Functionality
36
Possible Communication Delays on Ethernet/Ip Networks
36
Controlnet Networks with Redundant Systems
38
Controlnet Network Requirements
38
Redundant Controlnet Media
41
Other Communication Networks
42
I/O Placement
44
1715 Redundant I/O Systems
44
Using HMI
46
HMI Connected Via an Ethernet/Ip Network
46
HMI Connected Via a Controlnet Network
47
Firmware Requirements
49
Software Requirements
49
Required Software
49
Optional Software
50
Before You Begin
51
Chapter 3 Enhanced Redundancy System Quick Start
51
Install an Enhanced Redundancy System
53
Step 1: Install the Software
53
Install the Software
53
Add the EDS Files
54
Step 2: Install the Hardware
54
Install the First Chassis and Its Components
54
Install the Chassis and Power Supply
55
Install the Communication Modules
56
Install a Controller
56
Install the Redundancy Module
57
Environment and Enclosure
58
Prevent Electrostatic Discharge
58
Removal and Insertion under Power (RIUP)
58
European Hazardous Location Approval
58
Safety-Related Programmable Electronic Systems
59
Optical Ports
59
Small Form-Factor Pluggable
59
North American Hazardous Location Approval
60
Laser Radiation Ports
60
Install the Second Chassis
63
Step 3: Connect the Redundancy Modules Via a Fiber-Optic Cable
63
Connect the Fiber-Optic Communication Cable to Redundant
65
Channels
65
Connect the Fiber-Optic Communication Cable to
65
Single Channels
66
Fiber-Optic Cable
67
Step 4: Update Redundant Chassis Firmware
67
Upgrade the Firmware in the First Chassis
68
Upgrade the Firmware in the Second Chassis
71
Step 5: Designate the Primary and Secondary Chassis
71
After Designation
73
Conversion from a Nonredundant to a Redundant System
73
Qualification Status Via the RMCT
74
Reset the Redundancy Module
75
Remove or Replace the Redundancy Module
75
Chapter 4 Requested Packet Interval
77
CPU Usage
77
Use IP Address Swapping
77
Static Versus Dynamic IP Addresses
80
Module
80
Use CIP Sync
81
Use Produce/Consume Connections
84
Configure Ethernet/Ip Communication Modules in a Redundant System
85
Before You Begin
85
Options for Setting the IP Addresses of Ethernet/Ip
86
Communication Modules
86
Half/Full Duplex Settings
86
Use an Enhanced Redundancy System in a Device-Level Ring Topology
87
Ring Topology
87
Configure the Ethernet/Ip Network
77
Chapter 5
93
Produce/Consume Connections
93
Network Update Time
95
Nuts with Multiple Controlnet Networks
95
Use a Scheduled or Unscheduled Network
97
Use a Scheduled Network
97
Use an Unscheduled Network
97
Add Remote Controlnet Modules While Online
98
Schedule a New Network
98
Update an Existing Scheduled Network
100
Check the Network Keeper States
101
Save the Project for each Primary Controller
102
Automatic Keeper Crossloads
102
Configure the Controlnet Network
93
Chapter 6
105
About the Redundancy Module Configuration Tool (RMCT)
105
Determine if Further Configuration Is Required
106
Use the RMCT
107
Identify the RMCT Version
109
Update the RMCT Version
110
Module Info Tab
111
Configuration Tab
113
Auto-Synchronization
114
Chassis ID
115
Enable User Program Control
115
Redundancy Module Date and Time
115
Synchronization Tab
116
Commands in the Synchronization Tab
117
Recent Synchronization Attempts Log
118
Synchronization Status Tab
119
Event Log Tab
120
Event Classifications
121
Access Extended Information about an Event
123
Interpret an Event's Extended Information
124
Export Event Log Data
124
Clear a Fault
129
System Update Tab
130
System Update Commands
131
System Update Lock Attempts
134
Locked Switchover Attempts
135
System Event History
136
Edit a User Comment for a System Event
137
Save System Event History
137
Using Dual Fiber Ports with the 1756-RM2/A Redundancy Module
138
Fiber Channel Switchover
138
Configuration
138
Monitoring and Repair
139
Configure the Redundancy Modules
105
Chapter 7
141
Configure the Redundant Controller
141
Crossloads, Synchronization, and Switchovers
144
Changing Crossload and Synchronization Settings
144
Default Crossload and Synchronization Settings
145
Recommended Task Types
145
Continuous Task after Switchover
145
Multiple Periodic Tasks
147
Crossloads and Scan Time
149
Estimate the Crossload Time
149
Redundancy Object Attributes for Crossload Times
150
Equation for Estimating Crossload Times
151
Program to Minimize Scan Times
152
Redundancy Module
152
Use Multiple Controllers
152
Minimize the Number of Programs
153
Manage Tags for Efficient Crossloads
154
Use Concise Programming
157
Program to Maintain Data Integrity
159
Array (File)/Shift Instructions
159
Scan-Dependent Logic
160
Program to Optimize Task Execution
163
Specify a Larger System Overhead Time Slice
164
Change the System Overhead Time Slice
166
Use Periodic Tasks
167
Program to Obtain System Status
168
Program Logic to Run after a Switchover
170
Use Messages for Redundancy Commands
171
Verify User Program Control
171
Use an Unconnected Message
171
Configure the MSG Instruction
172
Set the Task Watchdog
175
Minimum Value for the Watchdog Time
177
Download the Project
177
Store a Redundancy Project to Nonvolatile Memory
178
Remote Program Mode
179
Store a Project While a System Is Running
181
Load a Project
182
Online Edits
182
Support for Partial Import Online
182
Plan for Test Edits
183
Finalize Edits with Caution
186
Reserve Memory for Tags and Logic
187
Program the Redundant Controller
141
Chapter 8
189
Tasks to Monitor the System
189
Controller Logging
189
Controller Log
190
Controller Logging in Enhanced Redundancy Systems
190
Use Programming to Monitor System Status
190
Verify Date and Time Settings
191
Verify System Qualification
192
Check Qualification Status Via Module Status Displays
192
Check Qualification Status Via the RMCT
194
Conduct a Test Switchover
195
Synchronization after a Switchover
196
Check the Controlnet Module Status
197
CPU Usage
198
Connections Used
198
Monitor the Controlnet Network
198
Monitor and Maintain an Enhanced Redundancy System
189
Chapter 9
199
General Troubleshooting Tasks
199
Check the Module Status Indicators
200
Use Rslogix 5000 Software to View Errors
201
Redundant Controller Major Fault Codes
203
Use the RMCT for Synchronization Attempts and Status
204
Recent Synchronization Attempts
204
Module-Level Synchronization Status
205
Use the RMCT Event Log
206
Interpret Event Log Information
206
Export All Event Logs
211
Export Diagnostics
214
Contact Rockwell Automation Technical Support
216
Keeper Status Causing Synchronize Failure
216
Check the Module Status Display
217
Check Keeper Status in Rsnetworx for Controlnet Software
217
Valid Keeper Status and Signatures
218
Partner Network Connection Lost
220
Redundancy Module Connection Lost
222
Redundancy Module Missing
223
Qualification Aborted Due to a Nonredundant Controller
225
Controller Events
226
Troubleshoot a Redundant System
199
Appendix A Redundancy Module Status Indicators
227
1756-RM2/A and 1756-RM2XT Status Indicators
227
1756-RM/A and 1756-RM/B Status Indicators
230
Redundancy Module Fault Codes and Display Messages
233
Recovery Messages
235
Event Log Descriptions
237
Troubleshooting
237
Upgrade from a Standard Redundancy System
239
Appendix B before You Begin
239
Upgrade System Components
240
Upgrade the System Software
241
Upgrade the Controllers
241
Replace Communication Modules
242
Steps after System Components Upgrade
243
Upgrade Ethernet Modules When Rotary Switches Are Set
244
Between 2
244
Upgrade by Using Redundancy System Update
250
Upgrade Ethernet Modules When Rotary Switches Are Set between 2
254
Replace 1756-RM/A or 1756-RM/B Redundancy Modules with 1756-RM2/A Redundancy Modules
264
Replace 1756-RM/A or 1756-RM/B Redundancy Modules with 1756-RM2/A
264
Redundancy Modules
264
Update the Configuration in Rslogix 5000 Software
266
Appendix D
268
Replace Local I/O Tags
268
Replace Aliases to Local I/O Tags
269
Remove Other Modules from the Controller Chassis
270
Add an Identical Chassis
271
Upgrade to Enhanced Redundancy Firmware
271
Update the Controller Revision and Download the Project
271
Redundancy Object Attributes
273
Chassis Configuration Checklist
277
Appendix E
278
Appendix F
278
Remote I/O Checklist
278
Redundancy Module Checklist
278
Controllogix Controller Checklist
279
Controlnet Checklist
279
Ethernet/Ip Module Checklist
280
See Chapter
280
Project and Programming Checklist
281
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