Air Products GASGUARD AP10 Manuals

Manuals and User Guides for Air Products GASGUARD AP10. We have 1 Air Products GASGUARD AP10 manual available for free PDF download: Installation, Operation And Maintenance Manual

Air Products GASGUARD AP10 Installation, Operation And Maintenance Manual

Air Products GASGUARD AP10 Installation, Operation And Maintenance Manual (210 pages)

Distribution Systems

Brand: Air Products | Category: Home Automation | Size: 3.64 MB

Table of Contents

Table of Contents
9
Section 1: Safety Warnings

17
- Introduction
  17
  - Level or Intensity of Hazard
    17
  - Hazard Types (Symbols)
    18
- Important Safety Warnings
  20
- Inert Gas Hazards
  21
- Pressurized Gases
  22
- Electrical Hazard
  23
- Falling Equipment Hazard
  23
- Gas Cylinder Handling Hazard
  23
- Pinch Hazard
  24
- Personal Protective Equipment
  24
- Hazard Warnings
  28
  - Toxic Gas Hazards
    29
  - Corrosive Gas Hazards
    30
  - Flammable and Pyrophoric Gas Hazards
    30
  - Oxygen and Other Oxidizer Hazards
    33
  - Inert Gas Hazards
    34
  - Pressurized Gases
    36
  - Cylinder Handling Hazards
    37
  - Electrical Hazards
    38
  - Purge Gas Backstream Hazard
    39
- Typical Minimal Lockout or Tagout System Procedures
  39
- Safety Signs and Labels
  43
- Safety Literature for Handling and Use of Gas Cylinders
  52
- Safety Literature for Handling and Use of Instrument Nitrogen Supply
  52
Section 2: Dimensions and Mounting

53
Section 3: Tubing Connections

69
- Tubing Interconnections
  70
- Process Line Connection
  70
- Vent Line
  73
- Venturi Line
  74
- Purge Line
  74
- Pneumatic Supply
  75
  - Z-Purge Procedure
    76
- Enclosure Exhaust System Requirements
  77
  - Exhaust Flow Clarifications and Definitions
    79
- Weld Shield Gas, Purge Gas Connection
  81
- Helium Leak Test Port
  82
- Hazardous Gas Leak Detection System (Customer Requirement)
  82
Section 4: Electrical Connections

83
- Grounding Method
  84
- Power Supply Connection
  85
- Field Connections
  87
- External I/O Communication
  90
  - Supervised Inputs
    91
- PC and MMMS GASGUARD Networks
  95
  - General Description
    95
  - GASGUARD AP3 Controller Connections
    96
  - PC Network Breakout Box
    97
  - PC Network Field Wiring
    97
  - MMMS Network Wiring Configuration
    99
  - MMMS Network Interface Box
    99
  - MMMS Network Field Wiring
    100
Section 5: Helium Leak Testing

101
Section 6: Distribution System Functional Checklist

105
Section 7: System Description

116
- Valve Manifold Enclosure
  116
- Hazardous Gas Manifold Panel
  118
- Panel Schematic and Component Descriptions
  119
  - Panel Components
    119
- GASGUARD AP3 Distribution System Controller
  123
  - Controller Components
    124
- Basic GASGUARD AP3 Controller Operation
  129
  - Security Code Protection
    129
  - Menu Operation
    129
  - Branch Menu Operations
    130
- Configuration Menu
  132
- Manual Mode Operation
  133
Section 8: Operating Procedures

134
- Emergency Shutdown Procedure
  135
- New System Startup Procedure
  139
- Line Purge and Process Line Purging Procedures
  144
  - Line Purge Procedure
    144
  - Rough Line Evacuation Procedure
    147
  - Flow Purge Procedure
    148
- Process Gas Flow Procedure
  150
  - Start Process Gas Flow
    150
  - Stop Process Gas Flow
    152
- Manual Mode
  153
- Password Security
  157
- System Configuration
  158
  - Net Product
    161
  - User Analog Setpoints
    161
  - Subcycle Parameters
    162
  - Leak Test Parameters
    162
  - System Test
    162
  - Valve Setup
    164
  - Valve Counts
    164
  - Operation Sequences
    164
  - Sequence Flow Options
    165
  - Prompt List
    165
  - Set Time/Date
    165
  - Analog Scaling
    165
  - APCI Analog Setpoints
    166
  - Alarm Conditions
    166
  - Alarm Delays
    166
  - Alarm Types
    166
  - Alarm Sequences
    167
  - Relay Defaults
    167
  - Helium Leak Check
    167
  - St Security List
    167
  - Nd Security List
    168
  - Rd Security List
    168
  - Nd Security Access
    168
    
    Rd Security Access
    169
  - System Setup
    169
  - Config Transfer
    171
  - Memory Management
    171
Section 9: Troubleshooting

173
Section 10: Maintenance

182
- Warranty
  182
- Routine Maintenance
  183
- Safety Interlock Maintenance
  187
- Emergency Shutdown
  188
Section 11: System Specific Information

189

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