Aerco KC Series Manuals

Manuals and User Guides for Aerco KC Series. We have 4 Aerco KC Series manuals available for free PDF download: User Manual, Installation, Operation & Maintenance Instructions Manual, Operation And Maintenance Manual

Aerco KC Series Operation And Maintenance Manual

Aerco KC Series Operation And Maintenance Manual (107 pages)

Gas Fired Water Heating System Applicable to Serial Numbers G-02-530 and above Natural Gas or Propane Fired, Condensing and Forced Draft Hot Water Heater 1,000,000 BTU/HR Input

Brand: Aerco | Category: Water Heater | Size: 2.74 MB

Table of Contents

Table of Contents
3
Section 1 - SAFETY PRECAUTIONS

7
- Safety Precautions
  7
- Warnings & Cautions
  7
- Emergency Shutdown
  8
  - Manual Gas Shutoff Valve
    8
  - Prolonged Shutdown
    8
Section 2 - INSTALLATION PROCEDURES

9
- Heater Clearance
  9
- Installation
  9
- Receiving the Unit
  9
- Unpacking
  9
- Inlet and Outlet Location
  10
- Installation
  10
  - Lifting Lug Location
    10
  - Setting the Unit
    10
  - Water Inlet and Outlet Piping
    10
  - Condensate Piping
    11
  - Pressure/Temperature Relief and Drain Valve
    11
  - System Recirculation
    11
  - Test Hose Bib
    11
  - Condensate Drain Assembly Location
    12
- Gas Supply Piping
  12
- Electrical Supply
  13
  - Iri Gas Train Kit
    13
  - Analog in
    14
  - Aux Sensor in
    14
  - Electrical Requirements
    14
  - Field Control Wiring
    14
  - Exhaust Switch in
    15
  - Interlocks
    15
  - Ma out
    15
  - Shield
    15
  - Combustion Air
    16
  - Flue Gas Vent Installation
    16
  - I/O Box Wiring
    16
  - Combustion Air from Inside the Building
    17
  - Combustion Air from Outside the Building
    17
  - Sealed Combustion
    17
Section 3 - CONTROL PANEL OPERATING PROCEDURES

19
- Control Panel Description
  19
  - Control Panel Front View
    19
  - Control Panel Operating Procedures
    19
- Introduction
  19
- Operating Controls, Indicators and Displays
  20
- Control Panel Menus
  21
  - Menu Processing Procedure
    21
  - Menu Structure
    22
- Operating Menu
  22
- Setup Menu
  22
  - Configuration Menu
    23
  - Safety Shut-Off Valve
    25
  - Start Sequence
    25
  - Tuning Menu
    25
  - Air/Fuel Valve in Purge Position
    26
  - Blower Proof Switch
    26
  - Air/Fuel Valve in Ignition Position
    27
  - Start/Stop Levels
    27
  - Initial Start- up
    29
  - Initial Start- up Requirements
    29
  - Required Tools and Instrumentation
    29
Section 4 - INITIAL START-UP

29
Section 5 - SAFETY DEVICE TESTING PROCEDURES

37
- Testing of Safety Devices
  37
- High Gas Pressure Switch
  38
- Low Water Level Fault Test
  38
- Temperature Limit Switch Setting
  38
- Water Temperature Fault Test
  38
- Delayed Interlock
  39
- Flame Fault Test
  39
- Interlock Tests
  39
- Remote Interlock
  39
- Air Flow Fault Test
  40
- Maintenance Schedule
  43
Section 6 - MAINTENANCE

43

Advertisement

Aerco KC Series User Manual

Aerco KC Series User Manual (118 pages)

Low NOx Gas-Fired Water Heater

Brand: Aerco | Category: Water Heater | Size: 2.95 MB

Table of Contents

Table of Contents
3
Section 1 - SAFETY PRECAUTIONS

5
Section 2 - INSTALLATION PROCEDURES

9
- Receiving the Unit
  9
- Unpacking
  9
- Installation
  10
- Gas Supply Piping
  12
- Electrical Supply
  14
Section 3 - CONTROL PANEL OPERATING PROCEDURES

19
- Control Panel Description
  19
- Introduction
  19
  - Section 2 – INSTALLATION PROCEDURES
    19
  - Section 7 – TROUBLESHOOTING
    20
- Control Panel Menus
  21
- Operating Menu
  22
- Setup Menu
  22
Section 4 - INITIAL START-UP

29
- Initial Startup Requirements
  29
- Tools and Instrumentation for
  29
  - Combustion Calibration
    29
- Natural Gas Combustion
  30
  - Calibration
    30
Section 5 - SAFETY DEVICE TESTING PROCEDURES

39
- Testing of Safety Devices
  39
Section 6 - MAINTENANCE

45
- Spark Ignitor
  45
- Flame Detector
  46
- Combustion Calibration
  47
- Safety Device Testing
  47
- BTU Transmitter Assembly
  47
- Manifold Exhaust Tubes
  51
- Cleaning the Heat Exchanger
  57
- Hydraulic Zero Needle Valve Adjustment (C-More Control Box)
  61
- Flame Strength Measurement
  62
  - Section 8 – RS232 COMMUNICATION
    65
  - Troubleshooting
    66
- Menu Processing Utilizing
  75
  - RS232 Communication
    75
- Data Logging
  76
- Configuration Menu
  80
- Tuning Menu
  82
  - Parts List
    94
  - KC1000 Low Nox Dual-Fuel
    111
  - Switch-Over Instructions
    111
- Recommended Spare Parts
  113
- Warranties
  115

Aerco KC Series Installation, Operation & Maintenance Instructions Manual

Aerco KC Series Installation, Operation & Maintenance Instructions Manual (113 pages)

Gas Fired Low NOx Boiler System

Brand: Aerco | Category: Boiler | Size: 3 MB

Table of Contents

Maintenance Instructions
1
Table of Contents
3
Section 5 – MODE of OPERATION
5
Warnings & Cautions
7
Section 1 – Safety Precautions
7
Emergency Shutdown
8
- Safety Precautions
  9
- Section 2 – Installation Procedures
  11
Receiving the Unit
11
Unpacking
11
Installation
12
Gas Supply Piping
14
Electrical Supply
16
Mode of Operation and Field
16
- Control Wiring
  16
Section 3 – Control Panel Operating Procedures
23
Introduction
23
Control Panel Description
23
Section 8 – Troubleshooting
24
Control Panel Menus
25
Operating Menu
26
Setup Menu
26
Initial Startup Requirements
33
Tools and Instrumentation for
33
- Combustion Calibration
  33
- Section 4 – Initial Start-Up
  33
Natural Gas Combustion
34
- Calibration
  34
- Combination Control System
  47
  - Section 6 – Safety Device Testing Procedures
    49
  - Safety Device Testing
    50
  - Section 9 – Rs232 Communication
    61
  - Troubleshooting
    62
  - Warranties
    111

Advertisement

Aerco KC Series Installation, Operation & Maintenance Instructions Manual

Aerco KC Series Installation, Operation & Maintenance Instructions Manual (84 pages)

Gas Fired Installation, Operation & Maintenance Instructions Water Heating System

Brand: Aerco | Category: Water Heater | Size: 3.34 MB

Table of Contents

Maintenance Instructions
1
Table of Contents
3
Safety Precautions

6
Installation Procedures

7
- Field Control Wiring
  12
- Flue Gas Vent Installation
  12
- Combustion Air
  13
- Unit Initial Fill
  13
And OPERATING PROCEDURES

14
- Water Level Test and Reset Switches
  14
- On\Off Switch
  19
- After Flame
  21
- Flame Test Jacks
  21
- Start\Stop Levels
  21
Initial Start

22
- Unit Reassembly
  26
- Temperature Control Calibration
  27
- Over Temperature Limit Switch
  28
  - Adjustments
    28
Safety Device Testing

31
Procedures

31
- Flame Fault Test
  31
- Air Pressure Fault Test
  31
- Purge Interlocks Fault Test
  32
- Safety Pressure Relief Valve Test
  33
- Troubleshooting
  44

Advertisement

Related Products

Aerco Categories

Boiler Water Heater Heater Controller Recording Equipment

More Aerco Manuals