ABB OmniCore C30 Manuals

ABB OmniCore C30 Manuals

Manuals and User Guides for ABB OmniCore C30. We have 3 ABB OmniCore C30 manuals available for free PDF download: Product Manual, Operating Manual

ABB OmniCore C30 Product Manual

ABB OmniCore C30 Product Manual (606 pages)

Brand: ABB | Category: Robotics | Size: 80.1 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
13
Safety
15
Safety Information
15
Limitation of Liability
15
Safety Data
16
Requirements on Personnel
17
Safety Signals and Symbols
18
Safety Signals in the Manual
18
Safety Symbols on Controller Labels
20
Robot Stopping Functions
23
Protective Stop and Emergency Stop
23
About Emergency Stop
25
Enabling Device and Hold-To-Run Functionality
26
Robot Operating Modes
27
About the Manual Mode
27
About the Automatic Mode
29
Safety During Installation and Commissioning
30
Safety During Operation
33
Safety During Maintenance and Repair
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Controller Description
37
Omnicore C30
37
Technical Data for Omnicore C30 Controller
38
Safety Functions and Safety Related Data for Omnicore C30
44
The Unit Is Sensitive to ESD
47
Handling of Flexpendant
48
Network Security
49
Open Source and 3Rd Party Components in Robotware
50
ABB Ability
51
Installation and Commissioning
53
Introduction to Installation and Commissioning
53
Installation Activities
54
Transporting and Handling
55
Unpacking
55
Storing
56
On-Site Installation
57
Required Installation Space
57
Mounting the Controller with 19" Rack Mounting Kit [3002-1]
61
Mounting the Controller with Vertical Mounting Kit [3002-2]
64
Replacing the Controller from Vertical Mounting Kit To19" Rack Mounting Kit
68
Mounting the Controller with Desktop Mounting Kit [3001-2]
71
Mounting the Flexpendant Holder
75
Changing the Fan Control Functionality
81
Electrical Connections
82
Connectors on the Omnicore C30 Controller
82
Connecting Cables to the Controller
85
Connecting the Manipulator to the Controller
91
Fitting the Connector
92
Connecting Power Supply to and Grounding the Controller
97
Detaching and Attaching a Flexpendant
100
Ethernet Networks on Omnicore
104
Descriptions for Connectors
112
Configuring Robot Stopping Functions
126
Programmable Stop Functions
130
I/O System
133
Available Industrial Networks
133
Scalable I/O, Internal and External
135
Installing Options
136
Installing the Harness for Double SMB
136
Installing the Scalable I/O Devices
141
Installing the Ethernet Extension Switch
145
Installing the Power Supply Optional Device and the Harness 24 V Extension
152
Installing the Fieldbus Master and the Devicenet Harness
167
Installing Add-On Devices
194
Installing the Scalable I/O Add-On Devices
194
Installing the Conveyor Tracking Module
195
Installing Integrated Vision
197
Initial Test before Commissioning
200
Maintenance
201
Maintenance Schedule, Omnicore
201
Inspection Activities
203
Inspection of Controller
203
Cleaning Activities
205
Cleaning of the Controller Cabinet
205
Cleaning the Flexpendant
206
Changing/Replacing Activities
208
Replacement of Air Filter Element for the Controller with Vertical Mounting Kit
208
Function Tests
212
Function Test of Emergency Stop
212
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant
213
Function Test of Three-Position Enabling Device
214
Function Test of Safety Switches
215
Function Test of Automatic Stop
216
Function Test of General Stop
217
Function Test of External Emergency Stop
218
Function Test of ESTOP_STATUS Output
219
Function Test of Reduced Speed Control
220
Repair
221
Introduction to Repair
221
Replacing Parts Inside the Controller
222
Opening the Robot Controller
222
Replacing the Axis Computer
231
Replacing the Fans
236
Replacing the Standard Fans
238
Replacing the Small Fans
251
Replacing the Main Computer Fan
264
Replacing the Robot Signal Exchange Proxy
282
Replacing the Ethernet Switch
290
Replacing the Connected Services Gateway
299
Replacing the Scalable I/O Unit
308
Replacing the Safety Digital Base Device
313
Replacing the Main Computer
318
Replacing the Power Unit
358
Replacing the Power Supply
365
Replacing the Drive Unit
373
Replacing the Fieldbus Master
384
Replacing Parts on the Front Panel
411
Replacing the Manipulator Signal Connector (SMB)
411
Replacing the Motor Connector
416
Replacing the Motor Connector
418
Replacing the Motor Connector for CRB 15000 Controller
424
Replacing the Incoming Mains Connector
434
Replacing the HMI Signal (Flexpendant) Connector
439
Replacing the Process Connectors
455
Replacing the Harness CFI Connection
471
Replacing the IP20 Power Outlet Connector
475
Replacing Parts on the Flexpendant
491
Replacing the Power Cable and Power Cable Cover
491
Replacing the Joystick Protection
495
Replacing the Fasten Strip
498
Troubleshooting
499
Introduction to Troubleshooting
499
Troubleshooting Fault Symptoms
501
No Leds Are Lit on the Controller
502
Start-Up Failure
507
System Update Failure
511
Problem Releasing the Robot Brakes
512
Problem Starting or Connecting the Flexpendant
517
Problem Using the Joystick
522
Controller Fails to Start
523
Reflashing Firmware Failure
524
Inconsistent Path Accuracy
525
Controller Is Overheated
527
Troubleshooting Units
528
Troubleshooting Leds in the Controller
528
Troubleshooting the Flexpendant
529
Troubleshooting the Drive Unit
530
Troubleshooting the Power Unit
532
Troubleshooting Fieldbuses and I/O
537
Troubleshooting the Connected Services Gateway
538
Troubleshooting the Ethernet Switch
543
Troubleshooting the Axis Computer
545
Troubleshooting the Main Computer
547
Troubleshooting the Power Supply
550
Troubleshooting the Robot Signal Exchange Proxy
555
Decommissioning
563
Introduction to Decommissioning
563
Environmental Information
564
Reference Information
567
Introduction
567
Applicable Standards
568
Unit Conversion
569
Standard Toolkit for Controller
570
Screw Joints
571
Weight Specifications
572
Lifting Accessories and Lifting Instructions
573
Spare Parts
575
Controller Parts
576
Controller System Parts
576
Logic Parts
582
Application Parts
584
Cabinet Parts
587
Miscellaneous Parts
589
Cables
592
Flexpendant Parts
596
Manipulator Cables
597
Customer Cables - CP/CS Connectors (Option)
599
Customer Cables - Ethernet Floor Cables
600
Index
601

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ABB OmniCore C30 Operating Manual

ABB OmniCore C30 Operating Manual (286 pages)

Brand: ABB | Category: Robotics | Size: 11.17 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
15
1 Introduction to Omnicore

17
- About this Section
  17
- The Omnicore Controller
  18
- The Flexpendant
  20
- Robotstudio
  25
- Directory Structure on Omnicore
  26
2 Navigating and Handling the Flexpendant

27
- Overview
  27
- The User Interface
  28
  - Flexpendant Touch Screen
    28
  - Status Bar
    31
  - Flexpendant Applications
    42
- Personalizing the Flexpendant
  48
- Basic Procedures
  62
  - Using the Soft Keyboard
    62
  - Messages on the Flexpendant
    64
  - Capturing Screenshots
    65
  - Filtering Data
    66
  - Searching the Settings
    67
  - Granting Access for Robotstudio
    68
  - Logging on and off
    69
  - Changing the User Password
    71
  - Calibrating the Touchscreen
    72
- Updating the Applications
  73
3 Omnicore Controller Operating Modes

75
- Introduction
  75
- Changing Operating Modes
  76
- Locking and Unlocking Operating Modes
  77
4 Calibration

81
- Introduction
  81
- How to Check if the Robot Needs Calibration
  82
5 Jogging

85
- Introduction to Jogging
  85
- Coordinate Systems for Jogging
  88
- Basic Settings for Jogging
  93
- Reading the Exact Position
  95
- Incremental Movement for Precise Positioning
  97
- Restrictions to Jogging
  98
- Lead-Through
  99
- Motion Supervision
  102
- Align Tool
  104
- Working with Smartgripper
  105
  - Introduction
    105
  - Gripper Configuration
    109
  - Smart Gripper Function
    110
6 Programming and Testing

111
- Introduction
  111
- Before You Start Programming
  112
- Programming Concept
  113
  - Handling of Programs
    113
  - Handling of Modules
    118
  - Handling of Routines
    123
  - Handling of Instructions
    131
  - Example: Add Movement Instructions
    138
  - Program and Motion Pointers
    140
- Debugging the Program
  141
- Data Types
  143
- Tools
  148
  - What Is a Tool
    148
  - What Is the Tool Center Point
    150
  - Creating a Tool
    152
  - Copying a Tool
    154
  - Defining the Tool Frame
    155
  - Editing the Tool Data
    159
  - Deleting a Tool
    162
  - Setup for Stationary Tools
    163
- Work Objects
  165
  - What Is a Work Object
    165
  - Creating a Work Object
    166
  - Copying a Workobject
    167
  - Defining a Work Object
    168
  - Defining the Work Object Coordinate System
    170
  - Editing the Work Object Data
    173
  - Deleting a Work Object
    174
  - Setup Stationary Work Object
    175
- Payloads
  176
  - Overview
    176
  - Creating a Payload
    177
  - Copying a Payload
    179
  - Editing the Payload Data
    180
  - Deleting a Payload
    182
- Testing
  183
- Service Routines
  190
7 Running in Production

223
- Introduction
  223
- Basic Procedures
  224
  - Starting Programs
    224
  - Stopping Programs
    227
  - Using Multitasking Programs
    228
  - Returning the Robot to the Path
    231
  - Using Motion Supervision and Non Motion Execution
    232
- Managing Dashboards
  234
- Managing Positions
  237
  - Introduction
    237
  - Teach Position
    238
  - Go to Position
    243
  - Working with Displacements and Offsets
    244
- Detaching and Attaching a Flexpendant
  246
8 Handling Inputs and Outputs, I/O

249
- Introduction
  249
- Viewing Signal Lists
  250
- Setting Signals as Favorite Signals
  251
- Simulating the Signals and Changing the Signal Values
  252
- I/O Devices
  254
9 Handling the Event Log

257
- Introduction
  257
- Accessing the Event Log
  258
- Saving Log Entries
  259
- Clearing the Log Entries
  260
10 Install, Update, Restart, and Other Configuration

261
- Introduction
  261
- Install Robotware System
  262
- Restart
  263
- Backup and Restore Systems
  265
  - What Is Saved on Backup
    265
  - Backup the System
    268
  - Important When Performing Backups
    270
  - Restore the System
    271
- Reset User Data
  272
- Flexpendant Logs
  274
- Update Flexpendant
  275
- Connection Log
  277
- Connected Services Log
  278
- Creating a System Diagnostics File
  279
- Index
  281

ABB OmniCore C30 Operating Manual

ABB OmniCore C30 Operating Manual (236 pages)

ROBOTICS

Brand: ABB | Category: Controller | Size: 8.41 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
Introduction to Omnicore
13
About this Section
13
The Omnicore Controller
14
The Flexpendant
15
Robotstudio
21
Navigating and Handling the Flexpendant
23
Overview
23
The User Interface
24
Introduction
24
Status Bar
25
Flexpendant Applications
34
Personalizing the Flexpendant
37
Introduction
37
System Information
38
Changing Date and Time
39
Configuring the Interface Language
40
Identity Settings
41
Changing Programmable Keys
42
Basic Procedures
44
Using the Soft Keyboard
44
Messages on the Flexpendant
46
Capturing Screenshots
47
Filtering Data
48
Settings Search
49
Granting Access for Robotstudio
50
Logging on and off
51
Updating the Applications
53
Omnicore Controller Operating Modes
55
Introduction
55
Changing Operating Modes
56
Locking and Unlocking Operating Modes
57
Calibration
61
Introduction
61
How to Check if the Robot Needs Calibration
62
Jogging
65
Introduction to Jogging
65
Coordinate Systems for Jogging
68
Basic Settings for Jogging
73
Reading the Exact Position
75
Restrictions to Jogging
77
Lead-Through
78
Supervision
79
Align Tool
80
Working with Smartgripper
81
Introduction
81
Gripper Configuration
85
Smart Gripper Function
86
Programming and Testing
87
Introduction
87
Before You Start Programming
88
Programming Concept
89
Handling of Programs
89
Handling of Modules
93
Handling of Routines
97
Handling of Instructions
103
Example: Add Movement Instructions
106
Program and Motion Pointers
108
Debugging the Program
109
Data Types
111
View Data in Specific Tasks, Modules, or Routines
111
Creating New Data Instance
112
Editing Data Instances
114
Tools
116
What Is a Tool
116
What Is the Tool Center Point
118
Creating a Tool
120
Copying a Tool
122
Defining the Tool Frame
123
Editing the Tool Data
128
Deleting a Tool
130
Setup for Stationary Tools
131
Work Objects
133
What Is a Work Object
133
Creating a Work Object
134
Copying a Workobject
135
Defining a Work Object
136
Defining the Work Object Coordinate System
138
Editing the Work Object Data
142
Deleting a Work Object
143
Setup Stationary Work Object
144
Payloads
145
Overview
145
Creating a Payload
146
Copying a Payload
148
Editing the Payload Data
149
Deleting a Payload
151
Testing
152
Using the Hold-To-Run Function
152
Running the Program from a Specific Instruction
154
Running a Specific Routine
155
Stepping Instruction by Instruction
156
Service Routines
159
Running a Service Routine
159
Connected Services Reset Service Routine
162
Battery Shutdown Service Routine
163
Calibration Pendulum Service Routine
164
Service Information System Service Routine
165
Load Identification Service Routine
166
Brake Check Service Routine
175
Cyclic Brake Check Service Routine
181
Running in Production
185
Introduction
185
Basic Procedures
186
Starting Programs
186
Stopping Programs
189
Using Multitasking Programs
190
Returning the Robot to the Path
193
Managing Dashboards
194
Managing Positions
197
Introduction
197
Teach Position
198
Go to Position
202
Working with Displacements and Offsets
203
Connecting and Detaching a Flexpendant
205
Handling Inputs and Outputs, I/O
209
Introduction
209
Viewing Signal Lists
210
Setting Signals as Favorite Signals
211
Simulating the Signals and Changing the Signal Values
212
I/O Devices
213
Handling the Event Log
215
Introduction
215
Accessing the Event Log
216
Saving Log Entries
217
Clearing the Log Entries
218
Install, Update, Restart, and Other Configuration
219
Introduction
219
Start Installer
220
Restart
221
Back up the System
223
Restore the System
225
Reset User Data
226
Flexpendant Logs
227
Update Flexpendant
228
Connection Log
229
System Diagnostics
230
Index
231

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