ABB IRB 8700 - 800/3.50 Manuals

Manuals and User Guides for ABB IRB 8700 - 800/3.50. We have 1 ABB IRB 8700 - 800/3.50 manual available for free PDF download: Product Manual

ABB IRB 8700 - 800/3.50 Product Manual (750 pages)

Brand: ABB | Category: Robotics | Size: 26.48 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
14
How to Read the Product Manual
16
Safety
17
Safety Information
17
Limitation of Liability
17
Requirements on Personnel
18
Safety Signals and Symbols
19
Safety Signals in the Manual
19
Safety Symbols on Manipulator Labels
21
Robot Stopping Functions
27
Installation and Commissioning
28
Operation
31
Unexpected Movement of Robot Arm
31
Maintenance and Repair
32
Emergency Release of the Robot Axes
35
Brake Testing
36
Troubleshooting
37
Decommissioning
38
Installation and Commissioning
39
Introduction to Installation and Commissioning
39
Unpacking
40
Pre-Installation Procedure
40
Working Range
44
Risk of Tipping/Stability
47
Main Dimensions
48
The Unit Is Sensitive to ESD
49
On-Site Installation
50
Lifting the Robot with Fork Lift Accessory Set Installed
50
Attaching the Robot and Removing the Fork Lift Accessory Set
58
Lifting the Base Plate
60
Securing the Base Plate
62
Lifting the Robot with Roundslings
66
Returning of the ABB Pallet
70
Manually Releasing the Brakes
71
Orienting and Securing the Robot
74
Loads Fitted to the Robot, Stopping Time and Braking Distances
77
Fitting Equipment
78
Restricting the Working Range
84
Axes with Restricted Working Range
84
Mechanically Restricting the Working Range of Axis 1
85
Electrical Connections
88
Robot Cabling and Connection Points
88
Installation of Options
92
Signal Lamp (Option)
92
Installing the Motor Cooling Fans
93
Installing Additional Motor Units or Gear Units
94
Start of Robot in Cold Environments
95
Maintenance
97
Introduction
97
Maintenance Schedule and Expected Component Life
98
Specification of Maintenance Intervals
98
Maintenance Schedule
99
Expected Component Life
101
Inspection Activities
102
Inspecting the Oil Level in Axis-1 Gearbox
102
Inspecting the Oil Level in Axis-2 and 3 Gearboxes
105
Inspecting the Oil Level in Axis-4 Primary Gearbox
108
Inspecting the Oil Level in Axis-4 Secondary Gearbox
111
Inspecting the Oil Level in Axis-5 Gearbox
113
Inspecting the Oil Level in Axis-6 Gearbox
115
Inspecting the Transparent Plugs
118
Inspecting the Balancing Devices
120
Inspecting the Cable Harness
123
Inspecting the Information Labels
125
Inspecting the Axis-1 Mechanical Stop Pin
129
Inspecting the Additional Mechanical Stops
131
Inspecting the Fork Lift Accessories
133
Inspecting the Signal Lamp (Option)
135
Inspecting Dampers
136
Replacement/Changing Activities
137
Type of Lubrication in Gearboxes
137
Changing Oil, Axis-1 Gearbox
138
Changing Oil in Axis-2 and Axis-3 Gearbox
144
Changing Oil, Axis-4 Primary Gearbox
149
Changing Oil, Axis-4 Secondary Gearbox
155
Changing Oil, Axis-5 Gearbox
159
Changing Oil, Axis-6 Gearbox
163
Replacing the SMB Battery
168
Lubrication Activities
171
Lubricating the Spherical Roller Bearings, Balancing Device
171
Lubricating the Cross Roller Bearing
173
Cleaning Activities
175
Cleaning the IRB 8700
175
Repair
177
Introduction
177
General Procedures
178
Performing a Leak-Down Test
178
Mounting Instructions for Bearings
179
Mounting Instructions for Sealings
181
Cut the Paint or Surface on the Robot before Replacing Parts
184
The Brake Release Buttons May be Jammed after Service Work
185
Attaching Lifting Accessories
186
Attaching Lifting Accessories to the Upper Arm
186
Attaching Lifting Accessories to the Wrist
190
Cable Harness
193
Removing the Cable Harness
193
Refitting the Cable Harness
210
Replacing the SMB
230
Replacing the Brake Release Unit
236
Upper and Lower Arms
242
Replacing the Upper Arm
242
Replacing the Wrist
291
Replacing the Axis-6 Unit
310
Replacing the Turning Disc
330
Replacing the Process Turning Disc
334
Replacing the Complete Lower Arm
337
Frame and Base
413
Replacing the Counterweight
413
Replacing the Mechanical Stop Pin
419
Replacing the Parallel Rod
425
Unloading and Restoring the Balancing Device
443
Replacing the Balancing Devices
448
Motors
461
Replacing the Axis-1 Motor
461
Replacing the Axis-2 and Axis-3 Motors
473
Replacing the Axis-4 Motor
488
Replacing the Axis-5 Motor
499
Replacing the Axis-6 Motor
513
Gearboxes
527
Replacing the Hub
527
Replacing the Axis-1 Gearbox
534
Replacing the Axis-2 Gearbox
576
Replacing the Axis-3 Gearbox
616
Replacing the Axis-4 Primary Gearbox
657
Replacing the Axis-6 Gearbox
681
Calibration
691
Introduction to Calibration
691
Introduction and Calibration Terminology
691
Calibration Methods
692
When to Calibrate
694
Synchronization Marks and Axis Movement Directions
695
Synchronization Marks and Synchronization Position for Axes
695
Calibration Movement Directions for All Axes
696
Updating Revolution Counters
697
Calibrating with Axis Calibration Method
701
Description of Axis Calibration
701
Calibration Tools for Axis Calibration
704
Installation Locations for the Calibration Tools
706
Axis Calibration - Running the Calibration Procedure
708
Reference Calibration
713
Calibrating with Wrist Optimization Method
715
Verifying the Calibration
716
Checking the Synchronization Position
717
Decommissioning
719
Environmental Information
719
Scrapping of Robot
721
Decommissioning of Balancing Device
722
Reference Information
725
Introduction
725
Applicable Standards
726
Unit Conversion
728
Screw Joints
729
Weight Specifications
732
Standard Toolkit
733
Special Tools
734
Lifting Accessories and Lifting Instructions
740
Spare Parts
741
Spare Part Lists and Illustrations
741
Circuit Diagrams
743
Index
745

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ABB IRB 8700 - 800/3.50 Manuals

ABB IRB 8700 - 800/3.50 Product Manual (750 pages)

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